REFRIGERANT LINESATC-125
< SERVICE INFORMATION >
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9. Disconnect compressor (ECV) connector.
10. Remove mounting bolts from compressor, using power tools.
11. Remove compressor downward of the vehicle.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of low-pressure flexible hose and high-pressure flexible hose with new ones, and
then apply compressor oil to it when installing it.
When recharging refrigerant, check for leaks.
Removal and Installation of Compressor ClutchINFOID:0000000001328220
REMOVAL
Overhaul
1. When removing center bolt, hold clutch disc with a clutch disc wrench (SST).
2. Remove clutch disc using a clutch disc puller (SST).
RJIA2061E
RJIA2060E
RHA136EB
RHA399F
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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REFRIGERANT LINESATC-127
< SERVICE INFORMATION >
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Inspection
Clutch disc
If the contact surface shows si
gns of damage due to excessive heat,
replace clutch disc and pulley.
Pulley
Check appearance of pulley assembly. If contact surface of pulley
shows signs of excessive groovi ng, replace clutch disc and pulley.
Contact surfaces of pulley assembly should be cleaned with a suit-
able solvent before reinstallation.
Coil
Check coil for loose connec tion or cracked insulation.
INSTALLATION
1. Install field coil.
Be sure to align coil’s pin with hole in compressor’s front head.
2. Install field coil harness clip using a screwdriver.
3. Install pulley assembly using pulley installer (SST) and a hand press, and then install snap ring using snap ring pliers.
4. Install clutch disc on drive shaft, together with original shim(s). Press clutch disc down by hand.
RHA126F
RHA142E
RHA143EA
RHA127F
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ATC-128
< SERVICE INFORMATION >
REFRIGERANT LINES
5. Using holder to prevent clutch disc rotation.After tightening bolt, make sure pulley rotates smoothly.
6. Check clearance around entire periphery of clutch disc. If specified clearance is not obtained, replace adjusting spacer
and readjust.
Break-in Operation
When replacing compressor clutch assembly, always carry out break-in operation. This is done by engaging
and disengaging clutch about thirty-times. Break-in oper ation raises the level of transmitted torque.
Removal and Installation of Low-Pressure Flexible HoseINFOID:0000000001328221
REMOVAL
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove the air cleaner case and air duct. Refer to EM-17
(VQ35DE) or EM-173 (VK45DE).
3. Remove low-pressure flexible hose bracket mounting bolt.
4. Disconnect one-touch joint between low-pressure flexible hose and low-pressure pipe 1.
a. Set a disconnector (SST: 9253089916) on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it. CAUTION:
Cap or wrap the joint of low- pressure flexible hose and low-
pressure pipe 1 with suitable material such as vinyl tape to
avoid the entry of air. : 14 N·m (1.4 kg-m, 10 ft-lb)
RHA086E
Disc to pulley clear-
ance
: 0.25 - 0.6 mm (0.010 - 0.024 in)
RJIA0965E
RJIA2062E
RJIA2069E
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BL-8
< SERVICE INFORMATION >
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half- clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the v ehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, chec k ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follo w the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pi npoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will only be eliminated tem-
porarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
placing a piece of paper between components that you suspect are causing the noise.
looking for loose components and contact marks. Refer to BL-9, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
- separate components by repositioning or loos ening and retightening the component, if possible.
- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane
tape. A Nissan Squeak and Rattle Kit (J-43980) is av ailable through your authorized Nissan Parts Depart-
ment.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Departm ent for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02: 15 ×
25 mm(0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50
× 50 mm (1.97 × 1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occu r. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll The following
materials, not found in the kit, can al so be used to repair squeaks and rattles.
UHMW(TEFLON) TAPE
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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DTC P0643 SENSOR POWER SUPPLYEC-427
< SERVICE INFORMATION > [VQ35DE]
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1. Disconnect accelerator pedal position (APP) sensor harness
connector.
2. Turn ignition switch ON.
3. Check voltage between APP sensor terminal 6 and ground with
CONSULT-III or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUITS
Check harness for short to power and short to ground, between the following terminals.
OK or NG
OK >> GO TO 6.
NG >> Repair short to ground or short to power in harness or connectors.
4.CHECK COMPONENTS
Check the following.
Refrigerant pressure sensor (Refer to ATC-69, "
Magnet Clutch Circuit".)
Power steering pressure sensor (Refer to EC-416, "
Component Inspection".)
EVAP control system pressure sensor (Refer to EC-373, "
Component Inspection".)
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.
5.CHECK ACCELERATOR PEDAL POSITION SENSOR
Refer to EC-511, "
Component Inspection".
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-85, "
Accelerator Pedal Released Position Learning".
3. Perform EC-85, "
Throttle Valve Closed Position Learning".
4. Perform EC-85, "
Idle Air Volume Learning".
PBIB1580E
Voltage: Approximately 5V
PBIB0914E
ECM terminal Sensor terminal Reference Wiring Diagram
90 APP sensor terminal 6 EC-508
49 Refrigerant pressure sensor terminal 1EC-582
68 PSP sensor terminal 1EC-414
48 EVAP control system pressure sensor terminal 3EC-377
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EC-1012
< SERVICE INFORMATION >[VK45DE]
DTC P0643 SENSOR POWER SUPPLY
2.CHECK ACCELERATOR PEDAL POSITION
SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) sensor harness connector.
2. Turn ignition switch ON.
3. Check voltage between APP sensor terminal 6 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUITS
Check harness for short to power and short to ground, between the following terminals.
OK or NG
OK >> GO TO 4.
NG >> Repair short to ground or short to power in harness or connectors.
4.CHECK COMPONENTS
Check the following.
EVAP control system pressure sensor (Refer to EC-965, "
Component Inspection".)
Refrigerant pressure sensor (Refer to ATC-69, "
Magnet Clutch Circuit".)
Power steering pressure sensor (Refer to EC-1002, "
Component Inspection".)
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.
5.CHECK APP SENSOR
Refer to EC-1109, "
Component Inspection".
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-662, "
Accelerator Pedal Released Position Learning".
PBIB1548E
Voltage: Approximately 5V
PBIB0914E
ECM terminal Sensor terminal Reference Wiring Diagram
90 APP sensor terminal 6 EC-1010
48 EVAP control system pressure sensor terminal 3 EC-962
49 Refrigerant pressure sensor terminal 1EC-1178
68 PSP sensor terminal 1 EC-999
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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EI-6
< SERVICE INFORMATION >
SQUEAK AND RATTLE TROUBLE DIAGNOSES
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half- clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the v ehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, chec k ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follo w the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pi npoint the source of the noise, use a listening tool
(Chassis Ear: J-39570,Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
Removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
Tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only tem-
porarily.
Feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
Placing a piece of paper between components that you suspect are causing the noise.
Looking for loose components and contact marks. Refer to EI-7, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
- Separate components by repositioning or loos ening and retightening the component, if possible.
- Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Departm ent for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02:15 ×
25 mm (0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50
× 50 mm (1.97 × 1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occu r. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll The following
materials, not found in the kit, can al so be used to repair squeaks and rattles.
UHMW(TEFLON) TAPE
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
GI-48
< SERVICE INFORMATION >
TERMINOLOGY
TERMINOLOGY
SAE J1930 Terminology ListINFOID:0000000001325691
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old te rms are listed in the following chart.
NEW TERMNEW ACRONYM /
ABBREVIATION OLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Canister *** Canister
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector for CONS ULT-II DLC for CONSULT-II Diagno stic connector for CONSULT-II
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memory EEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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