Page 375 of 3924

AT-302
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
VK45DE models
DISASSEMBLY
1. Remove bearing race from high and low reverse clutch drum.
2. Using a flat-bladed screwdriver, remove snap ring from high andlow reverse clutch drum.
3. Remove drive plates, driven plates and retaining plate from high and low reverse clutch drum.
INSPECTION
Check the following, and re place high and low reverse clutch assembly if necessary.
High and Low Reverse Clutch Snap Ring
Check for deformation, fatigue or damage.
High and Low Reverse Clutch Drive Plates
Check facing for burns, cracks or damage.
High and Low Reverse Clutch Retaining Plates and Driven Plates
Check facing for burns, cracks or damage.
ASSEMBLY
1. Install drive plates, driven plates and retaining plate in high and low reverse clutch drum.
SCIA5224E
1. High and low reverse clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Bearing race
SCIA5215E
SCIA2868E
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REPAIR FOR COMPONENT PARTSAT-303
< SERVICE INFORMATION >
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CAUTION:
Take care with order of plates.
2. Using a flat-bladed screwdriver, install snap ring in high and low reverse clutch drum.
3. Install bearing race to high and low reverse clutch drum. CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to bearing race.
Direct ClutchINFOID:0000000001327409
COMPONENTS
VQ35DE models
SCIA2868E
SCIA5215E
SCIA7128E
1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate
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Page 377 of 3924

AT-304
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
VK45DE models
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from directclutch drum.
2. Remove drive plates, driven plates, retaining plate and dish plate* from direct clutch drum.
*: VK45DE models
INSPECTION
Check the following, and replace direct clutch assembly if necessary.
Direct Clutch Snap Ring
Check for deformation, fatigue or damage.
Direct Clutch Drive Plates
Check facing for burns, cracks or damage.
Direct Clutch Retaining Plates, Driven Plates and Dish Plate*
Check facing for burns, cracks or damage.
*: VK45DE models
ASSEMBLY
1. Install drive plates, driven plates, retaining plate and dish plate* in direct clutch drum. *: VK45DE models
CAUTION:
Take care with order of plates.
SCIA6983E
1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Dish plate
SCIA2868E
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REPAIR FOR COMPONENT PARTSAT-305
< SERVICE INFORMATION >
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VQ35DE models
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
- Driven plate (4)
- Drive plate/Driven plate: 5/5
VK45DE models
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
- Driven plate (4)
- Dish plate (5)
- Drive plate/Driven plate: 6/6
2. Using a flat-bladed screwdriver, install snap ring in direct clutch drum.
SCIA7134E
SCIA6951E
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Page 389 of 3924
AT-316
< SERVICE INFORMATION >
ASSEMBLY
iii. Tighten adapter case assembly mounting bolts (1) to specifiedtorque. [With bracket (2).] Refer to AT-249, "
Component".
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (3).
Refer to GI section to mark sure icons (symbol marks) in the fig-
ure. Refer to GI-8, "
Component".
35. Install needle bearing in drum support. CAUTION:
Take care with the direction of needle bearing. Refer to
AT-264, "
Location of Adjusting Sh ims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
36. Install direct clutch assembly in reverse brake. CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
37. Install high and low reverse clutch assembly in direct clutch.
SCIA7210E
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ASSEMBLYAT-317
< SERVICE INFORMATION >
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38. Using a flat-bladed screwdriver, align drive plate.
39. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
CAUTION:
Check that portion “A” of high and low reverse clutch drum
protrudes approximately 2 mm (0 .08 in) beyond portion “B”
of rear sun gear.
40. Install needle bearing in rear carrier assembly. CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
SCIA3169E
SCIA5018E
SCIA3130E
SCIA2803E
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AT-318
< SERVICE INFORMATION >
ASSEMBLY
41. Install bearing race in rear carrier assembly.CAUTION:
Apply petroleum jelly to bearing race.
42. Install rear carrier assembly in direct clutch drum.
43. Install needle bearing (rear side) to mid carrier assembly. CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Sh ims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
44. Install needle bearing (front side) to mid carrier assembly. CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Sh ims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
45. Install mid carrier assembly in rear carrier assembly.
SCIA5175E
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SCIA2804E
SCIA2805E
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ASSEMBLYAT-319
< SERVICE INFORMATION >
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46. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
47. Install seal rings in input clutch assembly. CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
48. Install band servo anchor end pin and lock nut in transmission case.
CAUTION:
Do not reuse band servo anchor end pin.
49. Install brake band in transmission case. CAUTION:
Assemble it so that identificatio n to avoid incorrect installa-
tion faces servo side.
50. Install front sun gear to front carrier assembly. CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
SCIA5015E
SCIA2470E
SCIA6512E
SCIA5498E
SCIA5014E
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