TROUBLE DIAGNOSISBRC-31
< SERVICE INFORMATION > [VDC/TCS/ABS]
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When active test is performed while depressing, t he pedal depression amount will change. This is normal.
“TEST IS STOPPED” is displayed 10 seconds after operation start.
After “TEST IS STOPPED” is displayed, touch “BACK” and perform test again.
TEST ITEM
Solenoid Valve
NOTE:
The example shown is for the front right wheel. The procedure for the other wheels is the same as given
below.
When performing an active test of the ABS function, se lect the main item for each test item. In addition,
when performing an active test of the VDC/TCS function, select the item menu for each test item.
For the ABS solenoid valve, touch “UP” “KEEP” “DOWN”, and for the ABS solenoid valve (ACT), touch “UP”
“ACTUATOR UP” “ACTUATOR KEEP”, and check to make su re that all solenoid valve (in, out) are operating
as given in the table below.
*: ON for 1 to 2 seconds after the touch, and then OFF
ABS Motor
Touch “ON” and “OFF” on the screen. Make sure AB S motor relay operates as shown in table below.
For Fast and Accurate DiagnosisINFOID:0000000001327675
PRECAUTIONS FOR DIAGNOSIS
Before performing diagnosis, always read precautions. Refer to BRC-13, "How to Proceed with Diagnosis".
If ABS actuator and electric unit (control unit), steer ing angle sensor, steering system parts or suspension
system parts have been replaced, or if alignment has been adjusted, be sure to adjust neutral position of
steering angle sensor before driving. Refer to BRC-8, "
Adjustment of Steering Angle Sensor Neutral Posi-
tion".
After diagnosis is finished, be sure to erase memory. Refer to BRC-26, "
Self-Diagnosis".
When checking continuity and voltage between units, be sure to check for disconnection, looseness, bend,
or collapse of connector terminals. If any malfuncti on is found, repair or replace connector terminals.
For intermittent symptoms, possible cause is malfunc tion in harness, harness connector, or terminals. Move
harness, harness connector, and terminals to check for poor connections.
If a circuit tester is used for the check, be ca reful not to forcibly extend any connector terminal.
To use CONSULT-III to perform self-diagnosis of ABS act uator and electric unit (control unit), active tests, or
work support, first stop work, then connect CONSULT-III and select “ABS”.
While self-diagnostic results of CONSULT-III shows malf unction, if CONSULT-III active test is performed, an
engine system error may be indicated. In this case, start engine to resume the normal screen.
VDC/TCS/ABS system electronica lly controls brake operation and engine output. The following symptoms
may be caused by normal operations:
Operation ABS solenoid valve ABS so
lenoid valve (ACT)
UP KEEP DOWN UP ACTUATOR
UP ACTUATOR
KEEP
FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
CV 1 OFF OFF OFF OFF ON ON
SV 1 OFF OFF OFF OFF ON* OFF
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY ON ON
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BRC-32
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Basic Inspection
INFOID:0000000001327676
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE PADS INSPECTION
1. Check fluid level in the brake reservoir tank. If fluid level is low, refill brake fluid.
2. Check brake piping and around ABS actuator and electric uni t (control unit) for leaks. If there is leaking or
oozing fluid, check the following items.
If ABS actuator and electric unit (control unit) connec tion is loose, tighten piping to the specified torque
and re-perform the leak inspection to make sure there are no leaks.
If there is damage to the connection flare nut or AB S actuator and electric unit (control unit) screw,
replace the damaged part and re-perform the leak inspection to make sure there are no leaks.
When there is fluid leaking or oozing from a part other than ABS actuator and electric unit (control unit)
connection, if fluid is just oozing out, use a clean cl oth to wipe off the oozing fluid and re-check for leaks.
If fluid is still oozing out, replace the damaged part.
When there is fluid leaking or oozing at ABS actuator and electric unit (control unit), if fluid is just oozing
out, use a clean cloth to wipe off oozing fluid and re-che ck for leaks. If fluid is still oozing out, replace
ABS actuator and electric unit (control unit) body.
CAUTION:
ABS actuator and electric unit (contr ol unit) body can not be disassembled.
3. Check brake pad degree of wear. Refer to BR-18, "
On-Vehicle Inspection" in “Front Disc Brake” and BR-
24, "On-Vehicle Inspection" in “Rear Disc Brake”
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure battery positive cable, negative cabl e and ground connection are not loose. If looseness is
detected, tighten the cables. In additi on, check the battery voltage to make sure it has not dropped and alter-
nator is normal.
ABS WARNING LAMP, VDC OFF INDICATOR LAMP, SLIP INDICATOR LAMP AND BRAKE WARN-
ING LAMP INSPECTION
Symptom Symptom description Result
Motor operation noise This is noise of motor in
side ABS actuator and electr ic unit (control unit).
Slight noise may occur during VDC, TCS, and ABS operation.
Normal
When the vehicle speed goes over 20 km/h (12.5 MPH), motor and valves
operating noise may be heard. It happens only once after ignition switch is
ON. This is a normal status of the system operation check.
System operation check noise When engine starts, slight “click” noise may be heard from engine room.
This is normal and is part of system operation check. Normal
VDC/TCS operation
(SLIP indicator lamp blinking) TCS may activate momentarily if wheel speed changes when driving over
location where friction coefficient varies, when up/downshifting, or when ful-
ly depressing accelerator pedal.
Normal
Cancel the VDC/TCS
function for the inspec-
tion on a chassis dyna-
mometer.
For inspection of speedometer or other instruments, press VDC OFF switch
to turn VDC/TCS function off.
When accelerator pedal is depressed on a chassis dynamometer (fixed
front-wheel type), vehicle speed will not increase. This is not normal. It is re-
sult of TCS being activated by stationary front wheels. Warning lamp may
also illuminate to indicate “sensor system error”. This is also normal, and is
the result of the stationary front wheels being detected. To be certain, restart
engine, and drive vehicle at 30 km/h (19 MPH) or more. Make sure warning
lamp does not illuminate.
ABS operation
(Longer stopping distance) On roads with low friction coefficients, such as snowy roads or gravel roads,
vehicles with ABS may require a longer stopping distance. Therefore, when
driving on such roads, avoid overconfidence and keep speed sufficiently
low.
Normal
Insufficient feeling of accelera-
tion Depending on road conditions, driver may feel that feeling of acceleration is
insufficient. This is because traction control, which controls engine and
brakes to achieve optimal traction, has the highest priority (for safety). As a
result, there may be times when acceleration is slightly less than usual for
the same accelerator pedal operation.
Normal
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BRC-44
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
5.CHECK PRESSURE SENSOR CONNECTOR
1. Disconnect pressure sensor connector and ABS actuator and electric unit (control unit) connector, check
terminals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
2. Reconnect connectors and perform AB S actuator and electric unit (control unit) self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 6.
6.CHECK PRESSURE SENSOR HARNESS
1. Turn ignition switch OFF and disconnect pressure sensor con- nector E53 and ABS actuator and electric unit (control unit) con-
nector E56.
2. Check continuity between ABS ac tuator and electric unit (control
unit) harness connector and pressure sensor harness connec-
tor.
OK or NG
OK >> GO TO 7.
NG >> If the open or short in harness, repair or replace harness.
7.CHECK PRESSURE SENSOR
1. Connect pressure sensor connector and ABS act uator and electric unit (control unit) connector.
2. Perform “DATA MONITOR” of the “PRESS SE NSOR” to check if the status is normal.
OK or NG
OK >> INSPECTION END
NG >> Pressure sensor is damaged or malfunctioning, replace pressure sensor.
DTC C1143 ST ANG SEN CIRCUITINFOID:0000000001327681
INSPECTION PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Is the above displayed in the self-diagnosis item?
YES >> GO TO 2.
NO >> INSPECTION END
2.CHECK CONNECTOR
1. Disconnect steering angle sensor connector and ABS ac tuator and electric unit (control unit) connector
and check terminals for deformation, disconnection, looseness, and so on. If any malfunction is found,
repair or replace terminal.
ABS actuator and electric unit (control unit) Pressure sensor Continuity
19 1 Ye s
20 2
18 3
SFIA1188E
Condition Data monitor display
When brake pedal is depressed. 0 to 170 bar
When brake pedal is released. Approx. 0 bar
Self-diagnostic results
ST ANG SEN CIRCUIT
ST ANG SEN COM CIR
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BRC-46
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Does anything besides “ST ANG SEN SIGNAL” appear on self-diagnostic results display?
YES >> Inspect and repair the indicated
items. Then perform self-diagnosis again.
NO >> Perform adjustment of steering angle sensor neutral position. Then GO TO 2.
2.CHECK SELF DIAGNOSIS RESULTS (2)
Turn ignition switch OFF and ON to erase self-diagnos tic results, and perform ABS actuator and electric unit
(control unit) self-diagnosis again.
Does anything appear on self-diagnostic results display?
YES >> Replace steering angle sensor. Then perform adj ustment of neutral position and perform self-
diagnosis again.
NO >> INSPECTION END
DTC C1145 YAW RATE SENSORINFOID:0000000001569717
Refer to BRC-38, "DTC C1113 G-SENSOR".
DTC C1146 SIDE G-SEN CIRCUITINFOID:0000000001569718
Refer to BRC-38, "DTC C1113 G-SENSOR".
DTC C1155 BR FLUID LEVEL LOWINFOID:0000000001327687
INSPECTION PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
1. Check fluid level in brake fluid reservoir tank. If the level is low, add brake fluid.
2. Clear the stored self-diagnostic results and check self-diagnostic results.
Is the above displayed in the self-diagnosis display item?
YES >> GO TO 2.
NO >> INSPECTION END
2.CHECK CONNECTOR
1. Disconnect brake fluid level switch connector and ABS actuator and electric unit (control unit) connector
and check terminal for deformation, disconnection, l ooseness, and so on. If any malfunction is found,
repair or replace terminal.
2. Securely reconnect connectors and perform self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3.CHECK HARNESS BETWEEN BRAKE FLUID LEVE L SWITCH AND ABS ACTUATOR AND ELECTRIC
UNIT (CONTROL UNIT)
Self-diagnostic results
ST ANG SEN SIGNAL
Self-diagnostic results
BR FLUID LEVEL LOW
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TROUBLE DIAGNOSIS FOR SYSTEMBRC-47
< SERVICE INFORMATION > [VDC/TCS/ABS]
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1. Turn ignition switch OFF and disconnect brake fluid level switch connector E52 and ABS actuator and electric unit (control unit)
connector E56.
2. Check continuity between brake fluid level switch harness con- nector and ABS actuator and electric unit (control unit) harness
connector.
OK or NG
OK >> Connect connectors and perform an ABS actuator and electric unit (control unit) self-diagnosis.
NG >> If open or short in harness, repair or replace applied harness.
DTC C1156 ST ANG SEN COM CIRINFOID:0000000001569719
Refer to BRC-48, "DTC U1000 CAN COMM CIRCUIT".
DTC C1160 DECEL G SEN SETINFOID:0000000001327689
INSPECTION PROCEDURE
1.CHECK SELF- DIAGNOSTIC RESULTS (1)
Check self-diagnostic results.
Does anything besides
“DECEL G SEN SET” appear on self-diagnostic results display?
YES >> Inspect and repair the indicated it ems. Then perform self-diagnosis again.
NO >> Perform calibration of decel G sensor. Then GO TO 2.
2.CHECK SELF-DIAGNOSIS RESULTS (2)
Turn ignition switch OFF and ON to erase self-diagnosti c results, and perform ABS actuator and electric unit
(control unit) self-diagnosis again.
Does anything appear on self-diagnostic results display?
YES >> Replace yaw rate/side/decel G sensor. Then perform calibration of decel G sensor and perform
self-diagnosis again.
NO >> INSPECTION END
DTC C1164 CV 1INFOID:0000000001569724
Refer to BRC-40, "DTC C1120 FR LH IN ABS SOL".
DTC C1165 CV 2INFOID:0000000001569725
Refer to BRC-40, "DTC C1120 FR LH IN ABS SOL".
DTC C1166 SV 1INFOID:0000000001569726
Refer to BRC-40, "DTC C1120 FR LH IN ABS SOL".
DTC C1167 SV 2INFOID:0000000001569727
Refer to BRC-40, "DTC C1120 FR LH IN ABS SOL".
ABS actuator and electric unit
(control unit) Brake fluid level switch Continuity
81Yes
8GroundNo
Ground 2 Yes
SFIA1193E
Self-diagnostic results DECEL G SEN SET
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TROUBLE DIAGNOSIS FOR SYMPTOMSBRC-49
< SERVICE INFORMATION > [VDC/TCS/ABS]
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TROUBLE DIAGNOSIS FOR SYMPTOMS
Excessive ABS Function Operation FrequencyINFOID:0000000001327692
1.CHECK FRONT AND REAR AXLE
Make sure there is no excessive looseness in the front and rear axles.
OK or NG
OK >> GO TO 2.
NG >> Check front or rear axle system.
2.CHECK WHEEL SENSOR
Perform following inspection for wheel sensor:
Sensor mount and damage inspection
Sensor rotor mount and damage inspection
Sensor connector connection inspection
Sensor harness inspection
OK or NG
OK >> GO TO 3.
NG >> Replace sensor or sensor rotor.
3.CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 seconds after the ignition switch is turned ON or when driv-
ing.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-26, "
Self-Diagnosis".
Unexpected Pedal ReactionINFOID:0000000001327693
1.CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too long?
YES >> Bleed air from brake piping. Check brake pedal, brake booster, and master cylinder mount for play, looseness, and brakesystem for fluid leaks, etc. If any malfunctions are found, make repair.
NO >> GO TO 2.
2.CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) c onnector E56 and make sure that braking force is suf-
ficient when ABS in not operating. After the inspection, reconnect connector.
OK or NG
OK >> CHECK WHEEL SENSOR. Refer to BRC-49, "Excessive ABS Function Operation Frequency".
NG >> Check brake system.
The Braking Distance Is LongINFOID:0000000001327694
CAUTION:
On slippery road surfaces, the st opping distance might be longer wi th the ABS operating than when
the ABS is not operating.
1.CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector E56 to deactivate ABS. In this condition,
check stopping distance. After inspection, connect connector.
OK or NG
OK >> Bleed air from brake piping. Check brake system.
NG >> CHECK WHEEL SENSOR. Refer to BRC-49, "
Excessive ABS Function Operation Frequency".
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BRC-50
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
The ABS Function Does Not Operate
INFOID:0000000001327695
CAUTION:
The ABS does not operate when the sp eed is 10 km/h (6 MPH) or less.
1.CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 seconds after the ignition switch is turned ON or when driv-
ing.
OK or NG
OK >> CHECK WHEEL SENSOR. Refer to BRC-49, "Excessive ABS Function Operation Frequency".
NG >> Perform self-diagnosis. Refer to BRC-26, "
Self-Diagnosis".
Pedal Vibration or ABS Operation Sound OccursINFOID:0000000001327696
CAUTION:
Under the following conditions, when brake pedal is lightly depressed (just place a foot on it), ABS is
activated and vibration is felt. However, this is normal.
When shifting gears
When driving on slippery road
During cornering at high speed
When passing over bumps or grooves
When pulling away just after st arting engine [at approximately 10 km/h (6 MPH) or higher]
1.SYMPTOM CHECK 1
Check if pedal vibration or operati on sound occurs when engine is started.
OK or NG
OK >> Perform self-diagnosis. Refer to BRC-26, "Self-Diagnosis".
NG >> GO TO 2.
2.SYMPTOM CHECK 2
Check symptom when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur when the electrical component (head lamp, etc.) switches are operated?
YES >> Check if there is a radio, antenna, antenna lead wi re, or wiring close to ABS actuator and electric
unit (control unit) (or its wiring), and if there is, move it farther away.
NO >> CHECK WHEEL SENSOR. Refer to BRC-49, "
Excessive ABS Function Operation Frequency".
Vehicle Jerks During VDC/TCS/ABS ControlINFOID:0000000001327697
1.CHECK ENGINE SPEED SIGNAL
Perform CONSULT-III “DATA MONITOR” to check engine speed.
Is engine speed at idle 400 rpm or higher?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 seconds after the ignition switch is turned ON or when driv-
ing.
OK or NG
OK >> System is normal.
NG >> GO TO 3.
3.CHECK ECM SELF-DIAGNOSTIC RESULTS
Perform ECM self-diagnosis.
Are self-diagnosis items displayed?
YES >> Check the corresponding items. Refer to EC-89(VQ35DE), EC-666(VK45DE) in “Engine Control
(EC section)”.
NO >> GO TO 4.
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BRC-54
< SERVICE INFORMATION >[VDC/TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000001327700
REMOVAL
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Loosen brake tube flare nuts, then remove brake tubes
from ABS actuator and electric unit (control unit).
3. Remove LH side fender protector. Refer to EI-24
.
4. Remove ABS actuator and electric unit (control unit) mounting nuts.
5. Remove ABS actuator and electric unit (control unit) from vehicle.
CAUTION:
Be careful of the following wh en removing ABS actuator and electric unit (control unit).
If the part number on the part number label (p asted on actuator upper surface) is the same, ABS
actuator and electric unit (c ontrol unit) can not be used on another vehicle.
If it is used on another vehicle, ABS warning lamp, SLIP indicator lamp and VDC OFF indicator lamp
may turn ON or VDC/TCS/ABS may not operate normally.
When replacing ABS actuator an d electric unit (control unit), must use new service parts.
Before servicing, disconnect battery cables.
To remove brake tube, use a flare nut torque wrench to prevent flare nuts and brake tube from being
damaged. To install, use a flare nut torque wren ch (commercial service tool) and tighten to the spec-
ified torque.
Do not apply excessive impact to actuator, such as dropping it.
Do not remove and install ABS actuator and el ectric unit (control unit) by holding harness.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful of the following wh en installing ABS actuator and electric unit (control unit).
Tighten the mounting bolts and nuts to the specified torque.
After the work, bleed air from brake piping. Refer to BR-8, "
Bleeding Brake System".
After installing vehicle harness connector in th e actuator, make sure connector is securely locked.
When replacing ABS actuator and el ectric unit (control unit), calibrate steering angle sensor neutral
position and decel G sensor. Refer to BRC-8
.
PFIA0601E
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