AT-332
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
A/T Fluid Temperature Sensor
INFOID:0000000001327418
Turbine Revolution SensorINFOID:0000000001327419
Vehicle Speed Sensor A/T (Revolution Sensor)INFOID:0000000001327420
Reverse BrakeINFOID:0000000001327421
Total End PlayINFOID:0000000001327422
Name Condition CONSULT- III “DATA MONITOR” (Approx.) Resistance (Approx.)
A/T fluid temperature sensor 1 0
°C (32 °F) 3.3 V 15 k Ω
20 °C (68 °F) 2.7 V 6.5 k Ω
80 °C (176 °F) 0.9 V 0.9 k Ω
A/T fluid temperature sensor 2 0
°C (32 °F) 3.3 V 10 k Ω
20 °C (68 °F) 2.5 V 4 k Ω
80 °C (176 °F) 0.7 V 0.5 k Ω
Name Condition Data (Approx.)
Turbine revoluti on sensor 1 When running at 50 km/h (31 MPH) in 4th speed with the closed throttle po-
sition signal OFF.
1.3 kHz
Turbine revoluti on sensor 2 When moving at 20 km/h (12 MPH) in 1st speed with the closed throttle po-
sition signal OFF.
Name Condition Data (Approx.)
Revolution sensor When moving at 20 km/h (12 MPH). 185 Hz
Model code number 91X3A, 91X3B 96X1C
Number of drive plates 6
Number of driven plates 6
Clearance mm (in) Standard 0.7 - 1.1 (0.028 - 0.043)
Total end play mm (in) 0.25 - 0.55 (0.0098 - 0.0217)
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BL-100
< SERVICE INFORMATION >
INTELLIGENT KEY SYSTEM
19 SB Outside antenna LH (+) OutputLOCKDriver door request signal opera-
tion (Switch: ON)
20 G/Y Outside antenna LH (-) Output
25 W/R Door request switch
(passenger side)
Input —Door request switch operation:
Press (ON)
0
Other than the above (OFF) 5
26 P/L Stop lamp switch Input — Brake pedal depressed (ON) 5
Brake pedal not depressed
(OFF)
0
27 L/W Ignition knob switch Input — Press ignition knob. 12
Return ignition knob to LOCK po-
sition.
0
28 W/B Door unlock sensor Input — Door is locking → unlock 5 → 0
29 GY Door request switch
(back door)
Input —Back door request switch opera-
tion: Press (ON)
0
Other than the above (OFF) 5
31 Y/B Steering lock unit
ground —— — 0
32 R/B Steering lock unit com-
munication Output LOCKPress ignition knob with Intelli-
gent Key inside vehicle.
Other than the above 5
35 LG Inside key antenna (+)
signal
(Dashboard) Output
LOCKAny door open
→ Close (Door
switch: ON → OFF)
Ignition knob switch: ON (press
ignition knob.)
36 PU Inside key antenna (-)
signal
(Dashboard) Output
37 G Outside antenna RH (+) Output
LOCKPassenger door request switch
operation (Switch: ON)
38 G/W Outside antenna RH (-) Output
Te r -
minal Wire
color Item Signal
Input/
output Condition
Voltage (V)(Approx.)
Ignition
knob po-
sition Operation or conditions
SIIA1910J
SIIA1911J
SIIA1910J
SIIA1910J
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INTELLIGENT KEY SYSTEMBL-105
< SERVICE INFORMATION >
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ACTIVE TEST
List of Operation Related PartsINFOID:0000000001327850
Parts marked with × are the parts related to operation.
Monitor item [OPERATION] Description
PUSH SWITCH [ON/OFF] Displays status (Ignition knob switch ON/i
gnition knob switch OFF) as judged from
ignition knob switch signal.
KEY SW [ON/OFF] Displays status (Key inserted: ON/Key removed: OFF) as judged by key switch.
DR REQ SW [ON/OFF] Displays status (Operable: ON/Non-operable: OFF) as judged from door request
switch (driver
side) signal.
AS REQ SW [ON/OFF] Displays status (Operable: ON/Non-operable: OFF) as judged from door request
switch (passenger side) signal.
BD/TR REQ SW [ON/OFF] Displays status (Operable: ON/Non-operable: OFF) as judged from door request
switch (back door) signal.
IGN SW [ON/OFF] Displays status (Ignition knob ON position: ON/Ignition knob OFF position: OFF) as
judged from ignition switch signal.
ACC SW [ON/OFF] Displays status (Ignition switch ACC position: ON/Ignition switch OFF position:
OFF) as judged from ignition switch signal.
DOOR STAT SW [ON/OFF] Displays status from door unlock sensor ON/OFF condition.
STOP LAMP SW [ON/OFF] Displays status (Brake pedal depress: ON/brake pedal not depress: OFF) as
judged from stop lamp switch signal.
P RANGE SW [ON/OFF] Displays status from park/neutral position switch ON/OFF condition.
BD OPEN SW [ON/OFF] Displays status (Back door open: ON/Back door closed: OFF) as judged from back
door opener switch signal.
Monitor item Description
DOOR LOCK/UNLOCK This test is able to check all door lock actuators lock/unlock operation. These actu-
ators lock when “ON” on CONSULT-III screen is touched.
OUTSIDE BUZZER This test is able to check Intelligent Key warning buzzer operation. The buzzer will
be activated on when “ON” on CONSULT-III screen is touched.
INSIDE BUZZER This test is able to check buzzer (built-in combination meter) operation. The buzzer
will be activated on when “ON” on CONSULT-III screen is touched.
INDICATOR This test is able to check warning lamp operation. The lamp will be turned on when
“ON” on CONSULT-III screen is touched.
Will not operate if there is a malfunction in
the area where there is a ×.
Intelligent Key
Key switch
Ignition knob switch ACC switch
Ignition switch
Door unlock sensor
Door switch
Door request switch
Inside key antenna
Out side key antenna
Intelligent Key warning buzzer Intelligent Key unit
CAN communication system
BCM
Combination meter
Steering lock unit
Stop lamp switch Detention switch
Passenger side select unlock relay
Door lock/unlock operation using Intelligent
Key remote controller button operation ×××××××
Door lock/unlock operation using door re-
quest switch operation ×××××××××
Selective door unlock function using door
request switch operation ××××××× ×
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BR-12
< SERVICE INFORMATION >
BRAKE MASTER CYLINDER
BRAKE MASTER CYLINDER
On-Board InspectionINFOID:0000000001327617
LEAK INSPECTION
Check for leaking in a master cylinder installation surface, a reservoir tank installation surface, and brake
tube connections.
ComponentINFOID:0000000001327618
Removal and InstallationINFOID:0000000001327619
CAUTION:
Be careful not to splash brake fluid on painted areas; it way cause paint damage. If brake fluid is
splashed on painted surf aces of body, immediately wipe it off and them wash it away with water imme-
diately.
REMOVAL
1. Remove cowl top cover. Refer to EI-23.
2. Drain brake fluid. Refer to BR-8, "
Drain and Refill".
3. Remove harness connectors for fluid level sensor and pressure sensor.
4. Using a flare nut wrench, remove brak e tube from master cylinder assembly.
1. Reservoir cap 2. Strainer 3. Reservoir tank
4. Grommet 5. Cylinder body 6. Pin
7. Pressure sensor 8. Pressure sensor (Only ICC models)
Refer to GI-8, "
Component" and the followings for the symbols in the figure.
: Apply brake fluid.
PFIA0815E
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BR-18
< SERVICE INFORMATION >
FRONT DISC BRAKE
FRONT DISC BRAKE
On-Vehicle InspectionINFOID:0000000001327627
PAD WEAR INSPECTION
Check the thickness from check hole on cylinder body. Use a scalefor inspection if necessary.
ComponentINFOID:0000000001327628
WARNING:
Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of airborne
particles or other materials.
CAUTION: Standard thickness : 11.0 mm (0.433 in)
Repair limit thickness : 2.0 mm (0.079 in)
MAA0439D
1. Brake hose 2. Union bolt 3. Copper washer
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Cylinder body 8. Piston seal 9. Piston
10. Piston boot 11. Torque member mounting bolt 12. Sliding pin
13. Sliding pin boot 14. Bushing 15. Torque member
16. Inner shim cover 17. Inner shim 18. Inner pad
19. Pad wear sensor 20. Pad retainer 21. Outer pad
22. Outer shim 23. Outer shim cover
Refer to
GI-8, "
Component" and the followings for the symbols in the figure.
1: Apply rubber grease.
2: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.
3: Apply polyglycol ether based lubricant.
: Apply brake fluid.
PFIA0809E
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BR-22
< SERVICE INFORMATION >
FRONT DISC BRAKE
2. Apply rubber grease to piston boot. Cover the piston end withpiston boot, and install cylinder side lip on piston boot properly
into groove on cylinder body.
CAUTION:
Do not reuse piston boot.
3. Apply brake fluid to piston, and press piston into cylinder body by hand to assemble piston side lip on piston boot properly into
groove on piston.
CAUTION:
Press piston evenly and vary the pressing point to prevent
cylinder inner wall from being rubbed.
4. Install sliding pins and sliding pin boots to torque member.
5. Install the torque member to the knuckle spindle and tighten the mounting bolts to the specified torque. Refer to BR-18, "
Compo-
nent".
CAUTION:
Before installing torque member to vehicle, wipe oil and
grease on the washer seats on steering knuckle and the
mounting surface of the torque member.
6. Install pad retainers to torque member.
7. After assembling shims and shim covers to pad, install it to torque member.
CAUTION:
Inner pad and outer pad have pad-return mechanism on the
upper side of the pad retainer. When installing pad, be sure to install pad return lever to pad wear
sensor securely as shown in the figure.
8. Install cylinder body, and tighten sliding pin bolt to specified torque. Refer to BR-18, "
Component".
9. Install a projection of brake hose metal fitting by aligning with protrusions on cylinder body, and then tighten union bolts to specified torque. Refer to BR-10, "
Hydraulic Circuit".
CAUTION:
Assemble brake hose securely to protrusions on cylinder body.
Do not reuse copper washer for union bolts.
10. After installing caliper assembly, refill with new brake fluid and bleed air. Refer to BR-8, "
Bleeding Brake
System".
DISC ROTOR INSPECTION
Visual Inspection
Check surface of disc rotor for uneven wear, cracks, and serious damage. If any of them is detected, replace
applicable part.
Runout Inspection
1. Using wheel nuts, fix disc rotor to wheels hub. (2 or more positions)
SFIA2432E
SFIA2279E
SBR557E
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BR-24
< SERVICE INFORMATION >
REAR DISC BRAKE
REAR DISC BRAKE
On-Vehicle InspectionINFOID:0000000001327633
PAD WEAR INSPECTION
Check the thickness from check hole on cylinder body. Use a scalefor inspection if necessary.
ComponentINFOID:0000000001327634
Standard thickness : 8.5 mm (0.335 in)
Repair limit thickness : 2.0 mm (0.079 in)
BRA0010D
1. Union bolt 2. Brake hose 3. Copper washer
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Cylinder body 8. Piston seal 9. Piston
10. Piston boot 11. Retaining ring 12. Inner shim cover
13. Inner shim 14. Inner pad 15. Pad retainer
16. Outer pad 17. Outer shim 18. Sliding pin boot
19. Bushing 20. Torque member mounting bolt 21. Washer
22. Torque member 23. Pad wear sensor 24. Inner pad (RH)
PFIA0808J
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BRC-1
BRAKES
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SECTION BRC
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BRC
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CONTENTS
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
SERVICE INFORMATION .. ..........................
3
DTC INDEX ..................................................... .....3
C1101-C1116 ...................................................... ......3
C1120-C1136 ............................................................3
C1140-C1170 ............................................................3
U1000 ........................................................................4
PRECAUTIONS ...................................................5
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
5
Precaution for Brake System ....................................5
Precaution for Brake Control .....................................5
PREPARATION ...................................................7
Special Service Tool ........................................... ......7
Commercial Service Tool ..........................................7
ON-VEHICLE SERVICE ......................................8
Adjustment of Steering Angle Sensor Neutral Po-
sition .................................................................... ......
8
Calibration of Decel G Sensor (AWD Models) ..........8
SYSTEM DESCRIPTION ................................ ....10
Schematic ........................................................... ....10
Functions .................................................................10
Fail-Safe Function ...................................................11
Hydraulic Circuit Diagram .......................................12
CAN Communication ...............................................12
TROUBLE DIAGNOSIS .....................................13
Fail-Safe Function ............................................... ....13
How to Proceed with Diagnosis ..............................13
Component Part Location .......................................16
Schematic ...............................................................17
Wiring Diagram - VDC - ..........................................18
Control Unit Input/Output Signal Standard ..............23
CONSULT-III Functions (ABS) ................................26
Self-Diagnosis ..................................................... ....26
Data Monitor ........................................................ ....28
Active Test ...............................................................30
For Fast and Accurate Diagnosis ............................31
Basic Inspection ......................................................32
TROUBLE DIAGNOSIS FOR SYSTEM ............34
DTC C1101 RR RH SENSOR-1 ..............................34
DTC C1102 RR LH SENSOR-1 ..............................35
DTC C1103 FR RH SENSOR-1 ..............................35
DTC C1104 FR LH SENSOR-1 ...............................35
DTC C1105 RR RH SENSOR-2 ..............................36
DTC C1106 RR LH SENSOR-2 ..............................36
DTC C1107 FR RH SENSOR-2 ..............................36
DTC C1108 FR LH SENSOR-2 ...............................36
DTC C1109 BATTERY VOLTAGE [ABNORMAL] ....36
DTC C1110 CONTROLLER FAILURE ....................37
DTC C1111 PUMP MOTOR ....................................37
DTC C1113 G-SENSOR .........................................38
DTC C1115 ABS SENSOR [ABNORMAL SIG-
NAL] .........................................................................
39
DTC C1116 STOP LAMP SW .................................39
DTC C1120 FR LH IN ABS SOL .............................40
DTC C1121 FR LH OUT ABS SOL .........................41
DTC C1122 FR RH IN ABS SOL ......................... ....41
DTC C1123 FR RH OUT ABS SOL .........................42
DTC C1124 RR LH IN ABS SOL .............................42
DTC C1125 RR LH OUT ABS SOL ..................... ....42
DTC C1126 RR RH IN ABS SOL ............................42
DTC C1127 RR RH OUT ABS SOL ........................42
DTC C1130 ENGINE SIGNAL 1 .......................... ....42
DTC C1131 ENGINE SIGNAL 2 ..............................42
DTC C1132 ENGINE SIGNAL 3 ..............................42
DTC C1133 ENGINE SIGNAL 4 ..............................42
DTC C1136 ENGINE SIGNAL 6 ..............................42
DTC C1140 ACTUATOR RLY .................................43
DTC C1142 PRESS SEN CIRCUIT ........................43
DTC C1143 ST ANG SEN CIRCUIT ................... ....44
DTC C1144 ST ANG SEN SIGNAL .........................45
DTC C1145 YAW RATE SENSOR ..........................46
DTC C1146 SIDE G-SEN CIRCUIT ........................46
DTC C1155 BR FLUID LEVEL LOW .......................46
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