REAR WHEEL HUB AND KNUCKLERAX-7
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
RAX
N
O P
9. Remove parking brake cable and parking brake shoe from back plate. Refer to PB-6 and PB-4.
10. Remove fixing nuts of anchor block with power tool , then remove anchor block and back plate from axle.
11. Loosen fixing bolts and nuts of front lower link, radius rod, and rear lower link in side of suspension mem-
ber.
12. Set jack under rear lower link. Then remove fixing bolt in front lower link side of shock absorber with power tool.
13. Remove bolt and nut in axle side of rear lower link with power tool. Then remove coil spring. Refer to RSU-15
.
14. Remove fixing bolts and nuts in axle side of fr ont lower link, radius rod with power tool.
15. Remove suspension arm and cotter pin at axle, then loosen mounting nut.
16. Use a ball joint remover (suitable tool) to remove suspension arm from axle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nu t to prevent damage to threads and to prevent ball joint remover
(suitable tool) from coming off.
17. Remove axle from vehicle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each parts, replace if necessary.
Ball Joint Inspection
Check for boot breakage, axial looseness, and tor que of suspension arm ball joint. Refer to RSU-11, "Removal
and Installation".
INSTALLATION
Refer to "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of installation position of suspension links (rubber bushing) under unladen conditions
with tires on level ground, Check wheel alignment. Refer to RSU-5, "
Wheel AlignmentInspection".
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-8, "
Adjust-
ment of Steering Angle Sensor Neutral Position".
Disassembly and AssemblyINFOID:0000000001327528
DISASSEMBLY
Wheel Bearing
CAUTION:
Do not disassemble if wheel bearing has no trouble.
1. Remove wheel bearing fixing bolts and anchor block fixing nuts, and remove wheel hub and bearing assembly, back plate and anchor block from axle.
2. Using a drift (SST) and a puller (suitable tool), press wheel hub out to remove from wheel bearing.
SDIA1482E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
RSU-8
< SERVICE INFORMATION >
REAR SUSPENSION ASSEMBLY
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
24.
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
3. Remove wheel sensor from rear final drive, t hen remove wheel sensor harness from rear suspension
member.
4. Remove height sensor harness from rear suspension member (if equipped).
5. Remove center muffler and main muffler. Refer to EX-3, "
Component".
6. Remove stabilizer bar. Refer to RSU-16, "
Removal and Installation".
7. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation".
8. Separate attachments between parking brake cable and vehicle and rear suspension member.
9. Remove rear lower link and coil spring. Refer to RSU-14, "
Removal and Installation".
10. Remove fixing bolt in lower side of shock absorber with power tool.
11. Set jack under rear final drive.
12. Remove fixing bolts and nuts of tunnel stay and mem ber stay with power tool, then remove those parts
from vehicle.
13. Remove fixing bolts and nuts of rear pin stay with pow er tool and then remove rear pin stay from vehicle.
14. Gradually lowering jack, remove rear suspension assembly.
INSTALLATION
Refer to "Removal and installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of installation position of links (rubber bushing) under unladen conditions with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel AlignmentInspection".
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-8, "
Adjust-
ment of Steering Angle Sensor Neutral Position".
19. Suspension arm 20. Stabilizer connecting rod mounting
bracket21. Stabilizer connecting rod
22. Rear pin stay 23. Rear suspension member 24. Stabilizer bar
25. Stabilizer bushing 26. Stabilizer clamp 27. Member stay
28. Tunnel stay A: With height sensor B: Without height sensor
Refer to GI-8, "
Component", for the symbols in the figure.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
REAR SUSPENSION MEMBERRSU-17
< SERVICE INFORMATION >
C
DF
G H
I
J
K L
M A
B
RSU
N
O P
REAR SUSPENSION MEMBER
Removal and InstallationINFOID:0000000001327562
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
24.
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
3. Remove wheel sensor from rear final drive, t hen remove wheel sensor harness from rear suspension
member. Refer to BRC-52
.
4. Remove height sensor harness from rear suspension member (if equipped).
5. Remove center muffler and main muffler. Refer to EX-3
.
6. Remove stabilizer bar. Refer to RSU-16, "
Removal and Installation".
7. Remove rear drive shaft. Refer to RAX-10
.
8. Remove propeller shaft. Refer to PR-7
.
9. Remove rear final drive. Refer to RFD-16, "
Removal and Installation".
10. Separate attachments between parking brake cable and vehicle and rear suspension member. Refer to PB-4
.
11. Remove rear lower link and coil spring. Refer to RSU-14, "
Removal and Installation".
12. Remove fixing bolt in lower side of shock absorber with power tool.
13. Set jack under rear suspension member.
14. Remove fixing bolts and nuts of tunnel stay and member stay with power tool, then remove those parts from vehicle and rear suspension member.
15. Remove fixing bolts and nuts of rear pin stay with pow er tool and then remove rear pin stay from vehicle
and rear suspension member.
16. Slowly lowering jack, then remove rear suspension me mber, suspension arm, radius rod, front lower link
and axle from vehicle as a unit.
17. Remove fixing bolts and nuts with power tool, then re move suspension arm, front lower link, and radius
rod from rear suspension member.
INSPECTION AFTER REMOVAL
Check rear suspension member for deformation, cracks, and other damage and replace if necessary.
INSTALLATION
Refer to RSU-6, "Removal and Installation", for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of installation position of links (rubber bushing) under unladen conditions with tires
on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel AlignmentInspection".
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-8, "
Adjust-
ment of Steering Angle Sensor Neutral Position".
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
AWD SYSTEMTF-13
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
TF
N
O P
SchematicINFOID:0000000001327433
COMPONENTS FUNCTION DESCRIPTION
CAN CommunicationINFOID:0000000001327434
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication li ne for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
For details, refer to LAN-43, "
CAN System Specification Chart".
SDIA2160E
Component parts Function
AWD control unit Controls driving force distribution by signals from each sensor and switch from rear wheel driving
mode (0:100) to AWD mode (50:50).
2WD mode is available by fail-safe function if malfunction is detected in AWD system.
Wheel sensors Detects wheel speed.
AWD solenoid Controls electric controlled coupling by command current from AWD control unit.
Electric controlled coupling Transmits driving force to front final drive.
AWD warning lamp Illuminates if malfunction is detected in electrical system of AWD system.
There is 1 blink in 2 seconds if rotation difference of front wheels and rear wheels is large.
There are 2 blinks in 1 second if load is still applied to driving parts.
ABS actuator and electric unit
(control unit) Transmits the following signals via CAN communication to AWD control unit.
Vehicle speed signal
Stop lamp switch signal (brake signal)
ECM Transmits the following signals via CAN communication to AWD control unit.
Accelerator pedal position signal
Engine speed signal
Unified meter and A/C amp. Transmits conditions of parking brake switch via CAN communication to AWD control unit.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSISTF-21
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
TF
N
O P
*: The values are changed by throttle opening and engine speed.
CONSULT-III Function (ALL MODE AWD/4WD)INFOID:0000000001327442
FUNCTION
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
FR LH SENSOR [km/h] or [mph] Wheel speed (Front wheel
left)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.
Approximately equal to
the indication on speed-
ometer (Inside of
±10%)
RR RH SENSOR [km/h] or [mph] Wheel speed (Rear wheel
right)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.
Approximately equal to
the indication on speed-
ometer (Inside of
±10%)
RR LH SENSOR [km/h] or [mph] Wheel speed (Rear wheel left) Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.Approximately equal to
the indication on speed-
ometer (Inside of
±10%)
BATTERY VOLT [V] Power supply voltage for AWD
control unitIgnition switch: ON Battery voltage
THRTL POS SEN [%] Throttle opening condition When depressing accelerator pedal
(Value rises gradually in response to
throttle position.)0 - 100%
ETS SOLENOID [A] Monitored value of current at
AWD solenoidEngine running
At idle speed
Approx. 0.000A
Engine running
When depressing accelerator ped- al Approx. 0.000 - 2.400A*
STOP LAMP SW [ON/OFF] Condition of brake pedal oper-
ationBrake pedal: Depressed ON
Brake pedal: Released OFF
ENG SPEED SIG [RUN/STOP] Condi tion of engine runningEngine stopped
(Engine speed: Less than 400 rpm)
STOP
Engine running
(Engine speed: 400 rpm or more) RUN
ETS ACTUATOR [ON/OFF] Operating condition of AWD
actuator relay (integrated in
AWD control unit)Engine stopped (Ignition
switch: ON)
OFF
Engine running ON
4WD WARN LAMP [ON/OFF] AWD warning lamp conditionAWD warning lamp: ON ON
AWD warning lamp: OFF OFF
4WD MODE MON [AUTO] Control status of AWD Engine running AUTO
DIS-TIRE MONI [mm] Improper size tire installed
conditionVehicle running with normal size tire
installed
0-4 mm
Vehicle running with improper size
tire installed (Front /rear tire size dif-
ference, wear condition) 4-8 mm, 8- mm
P BRAKE SW [ON/OFF] Condition of parking brake Parking brake operated ON
Parking brake not operated OFF
Monitored item [Unit] Content Condition Display value
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSISTF-23
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
TF
N
O P
× : Standard : Not applicable
ACTIVE TEST MODE
Description
Use this mode to determine and identify the details of a malfunction based on self-diagnostic results or data
monitor. AWD control unit gives drive signal to actuat or with receiving command from CONSULT-III to check
operation of actuator.
Test Item
CAUTION:
Do not continuously energize for a long time.
Monitored item (Unit) Monitor Menu
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS
FR RH SENSOR [km/h] or [mph] ××Wheel speed calculated by front wheel sensor
RH signal is displayed.
FR LH SENSOR [km/h] or [mph] ××Wheel speed calculated by front wheel sensor LH
signal is displayed.
RR RH SENSOR [km/h] or [mph] ××Wheel speed calculated by rear wheel sensor RH
signal is displayed.
RR LH SENSOR [km/h] or [mph] ××Wheel speed calculated by rear wheel sensor LH
signal is displayed.
BATTERY VOLT [V] Power supply voltage for AWD control unit
THRTL POS SEN [%] Throttle opening status is displayed.
ETS SOLENOID [A] Monitored value of current at AWD solenoid
STOP LAMP SW [ON/OFF] Stop lamp switch signal status via CAN commu-
nication line is displayed.
ENG SPEED SIG [RUN/STOP] Eng ine status is displayed.
ETS ACTUATOR [ON/OFF] Operating condition of AWD actuator relay (inte-
grated in AWD control unit) is displayed.
4WD WARN LAMP [ON/OFF] Control status of AWD warning lamp is displayed.
4WD MODE SW [AUTO] AWD lock switch is not equipped, but displayed.
4WD MODE MON [AUTO] Control status of AWD is displayed.
DIS-TIRE MONI [mm] Improper size tire installed condition is displayed.
P BRAKE SW [ON/OFF] Parking switch signal status via CAN communi-
cation line is displayed.
Test item Condition Description
ETS S/V
(Detects AWD solenoid valve) Vehicle stopped
Engine running
No DTC detected Change command current value to AWD solenoid, and then change driving
mode. (Monitor value is normal if it is within approximately ±10% of com-
mand value.)
Qu: Increase current value in increments of 0.20A
Qd: Decrease current value in increments of 0.20A
UP: Increase current value in increments of 0.02A
DOWN: Decrease current value in increments of 0.02A
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C