AT-4
BRAKE SIGNAL CIRCUIT ..............................165
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
165
Diagnosis Procedure .............................................165
A/T INDICATOR CIRCUIT ...............................166
Description ........................................................... ..166
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
166
Diagnosis Procedure .............................................166
TROUBLE DIAGNOSIS FOR SYMPTOMS .....167
Wiring Diagram - AT - NONDTC .......................... ..167
A/T Check Indicator Lamp Does Not Come On .....170
Engine Cannot Be Started in "P" or "N" Position ...170
In "P" Position, Vehicle Moves When Pushed .......171
In "N" Position, Vehicle Moves ..............................172
Large Shock ("N" to "D" Position) ..........................173
Vehicle Does Not Creep Backward in "R" Position ..175
Vehicle Does Not Creep Forward in "D" Position ..178
Vehicle Cannot Be Started from D1 .......................180
A/T Does Not Shift: D1→ D2 ................................ ..182
A/T Does Not Shift: D2→ D3 ................................ ..184
A/T Does Not Shift: D3→ D4 ................................ ..186
A/T Does Not Shift: D4→ D5 ................................ ..188
A/T Does Not Lock-up ......................................... ..190
A/T Does Not Hold Lock-up Condition ...................192
Lock-up Is Not Released .......................................194
Engine Speed Does Not Return to Idle .................194
Cannot Be Changed to Manual Mode ...................195
A/T Does Not Shift: 5th Gear → 4th Gear ........... ..196
A/T Does Not Shift: 4th Gear → 3rd Gear ........... ..197
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... ..199
A/T Does Not Shift: 2nd Gear → 1st Gear ........... ..201
Vehicle Does Not Decelerate by Engine Brake ... ..202
SHIFT CONTROL SYSTEM ............................205
Control Device Removal and Installation ............. ..205
Control Rod Removal and Installation ...................206
Adjustment of A/T Position ....................................207
Checking of A/T Position .......................................207
A/T SHIFT LOCK SYSTEM .............................208
Description ........................................................... ..208
Shift Lock System Electrical Parts Location ..........208
Wiring Diagram - AT - SHIFT .................................209
Diagnosis Procedure .............................................209
KEY INTERLOCK CABLE ...............................212
Component .......................................................... ..212
Removal and Installation .......................................212
ON-VEHICLE SERVICE ...................................215
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
215
Parking Component (2WD Models Only) ..............226
Rear Oil Seal .........................................................233
Revolution Sensor Component (2WD Models
Only) .....................................................................
233
AIR BREATHER HOSE ....................................239
Removal and Installation ...................................... .239
TRANSMISSION ASSEMBLY ..........................241
Removal and Installation (2WD Models) .............. .241
Removal and Installation (AWD Models) ..............243
OVERHAUL ......................................................249
Component .......................................................... .249
Oil Channel ...........................................................261
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
264
DISASSEMBLY .............................................. ..267
Disassembly ......................................................... .267
REPAIR FOR COMPONENT PARTS ..............285
Oil Pump .............................................................. .285
Front Sun Gear, 3rd One-Way Clutch ...................287
Front Carrier, Input Clutch, Rear Internal Gear .....289
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
295
High and Low Reverse Clutch ..............................301
Direct Clutch .........................................................303
ASSEMBLY .................................................... ..306
Assembly (1) ........................................................ .306
Adjustment ............................................................320
Assembly (2) .........................................................323
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
330
General Specification ........................................... .330
Vehicle Speed at Which Gear Shifting Occurs .....330
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
331
Stall Speed ............................................................331
Line Pressure ........................................................331
A/T Fluid Temperature Sensor ..............................332
Turbine Revolution Sensor ...................................332
Vehicle Speed Sensor A/T (Revolution Sensor) ...332
Reverse Brake ......................................................332
Total End Play .......................................................332
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A/T CONTROL SYSTEMAT-33
< SERVICE INFORMATION >
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The necessary and adequate line pressure for shift change is set.
For this reason, line pressure pattern setting corresponds to input
torque and gearshift selection. Also, line pressure characteristic is
set according to engine speed, during engine brake operation.
At Low Fluid Temperature
When the A/T fluid temperature drops below the prescribed tempera-
ture, in order to speed up the action of each friction element, the line
pressure is set higher than the normal line pressure characteristic.
Shift ControlINFOID:0000000001327139
The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the
clutch pressure is adjusted to be appropriate to t he engine load state and vehicle driving state. It becomes
possible to finely control the clutch hydraulic pressu re with high precision and a smoother shift change charac-
teristic is attained.
SHIFT CHANGE
The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa-
tion, etc.
Shift Change System Diagram
PCIA0010E
PCIA0011E
PCIA0012E
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AT-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
A/T Fluid Condition Check
Inspect the A/T fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/T fluid temperature is 50 to 80 °C (122 to 176 °F). Check the
amount of ATF. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Start engine, apply foot brake, and place selector lever in “D” position.
5. While holding down the foot brake, gradually press down the accelerator pedal.
6. Quickly read off the stall speed, then quickly remove your foot from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
7. Move the selector lever to the “N” position.
8. Cool down the ATF. CAUTION:
Run the engine at idle for at least 1 minute.
Fluid condition Conceivable Cause Required Operation
Varnished (viscous
varnish state) Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudy Water in the fluidReplace the ATF and check for plac-
es where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
A/T
Replace the ATF and check for im-
proper operation of the A/T.
SAT638A
SAT647B
SCIA7463E
Stall speed
VQ35DE engine: 2,650 - 2,950 rpm
VK45DE engine: 2,260 - 2,560 rpm
SAT514G
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TROUBLE DIAGNOSISAT-51
< SERVICE INFORMATION >
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9. Repeat steps 5 through 8 with selector lever in “R” position.
Judgement of Stall Test
O: Stall speed within standard value position
H: Stall speed higher than standard value
L: Stall speed lower than standard value
Stall test standard value position
LINE PRESSURE TEST
Line Pressure Test Port
Line Pressure Test Procedure
1. Inspect the amount of engine oil and replenish if necessary.
2. Drive the car for about 10 minutes to warm it up so that the ATF reaches in range of 50 to 80°C (122 to
176 °F), then inspect the amount of ATF and replenish if necessary.
NOTE:
The A/T fluid temperature rises in range of 50 to 80°C (122 to 176 °F) during 10 minutes of driving.
3. Remove the front propeller shaft from vehicle (with AWD models). Refer to PR-4, "
Removal and Installa-
tion".
4. After warming up remove the oil pressure detection plug and install the oil pressure gauge [ST2505S001(J-34301-C)].
CAUTION:
When using the oil pressure ga uge, be sure to use the O-
ring attached to the oil pressure detection plug.
Selector lever position Expected problem location
“D”, “M” “R”
Stall speed HO
Forward brake
Forward one-way clutch
1st one-way clutch
3rd one-way clutch
O H Reverse brake L L Engine and torque converter one-way clutch
H H Line pressure low
Does not shift-up “D ” or “M” position 1 → 2 Slipping in 2nd, 3rd or 4th gear Direct clutch slippage
Does not shift-up “D ” or “M” position 2 → 3 Slipping in 3rd, 4th or 5th gear High and low reverse clutch slippage
Does not shift-up “D ” or “M” position 3 → 4 Slipping in 4th or 5th gear Input clutch slippage
Does not shift-up “D ” or “M” position 4 → 5 Slipping in 5th gear Front brake slippage
SCIA2187E
SCIA5309E
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AT-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
5. Securely engage the parking brake so that the tires do not turn.
6. Start the engine, then measure the line pressure at both idle andthe stall speed.
CAUTION:
Keep the brake pedal pressed all the way down duringmeasurement.
When measuring the line pressure at the stall speed, refer to "STALL TEST".
7. After the measurements are complete, install the oil pressure detection plug and tighten to the specified torque.
CAUTION:
Do not reuse the O-ring.
Apply ATF to the O-ring.
Line Pressure
Judgement of Line Pressure Test
SCIA7463E
:7.3 N·m (0.74 kg-m, 65 in-lb)SAT493G
Engine speed Line pressure kPa (kg/cm
2, psi)
“R” position “D” and “M” positions
At idle speed 425 - 465 (4.3 - 4.7, 62 - 67) 379 - 428 (3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.4 - 15.3, 190 - 218)
Judgement Possible cause
Idle speed Low for all positions
(“P”, “R”, “N”, “D”,
“M”)
Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
Oil pump wear
Pressure regulator valve or plug sticking or spring fatigue
Oil strainer
⇒ oil pump ⇒ pressure regulator valve passage oil leak
Engine idle speed too low
Only low for a spe-
cific position Possible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
High Possible causes include a sensor malfunction or malfunction in the line pressure adjustment func-
tion.
For example
Accelerator pedal position signal malfunction
ATF temperature sensor malfunction
Line pressure solenoid malfunction (sticking in OFF state, filter clog, cut line)
Pressure regulator valve or plug sticking
:
AT-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
2.CHECK STARTING THE ENGINE
1. Turn ignition switch ON. (Do not start engine.)
2. Move selector lever to “D”, “M” or “R” position.
3. Start engine.
Does the engine start in either position?
YES >> Stop the road test and go to AT-170, "Engine Cannot Be Started in "P" or "N" Position".
NO >> GO TO 3.
3.CHECK “P” POSITION FUNCTIONS
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Disengage the parking brake.
4. Push the vehicle forward or backward.
5. Engage the parking brake.
When you push the vehicle with disengaging the parking brake, does it move?
YES >> Enter a check mark at AT-171, "In "P" Position, Vehicle Moves When Pushed" on the “Diagnostic
Worksheet Chart”, then continue the road test.
NO >> GO TO 4.
4.CHECK “N” POSITION FUNCTIONS
1. Start engine.
2. Move selector lever to “N” position.
3. Disengage the parking brake.
Does vehicle move forward or backward?
YES >> Enter a check mark at AT-172, "In "N" Position, Vehicle Moves" on the “Diagnostic Worksheet
Chart”, then continue the road test.
NO >> GO TO 5.
5.CHECK SHIFT SHOCK
1. Engage the brake.
2. Move selector lever to “D” position.
When the transmission is shifted from
“N” to “D”, is there an excessive shock?
YES >> Enter a check mark at AT-173, "Large Shock ("N" to "D" Position)"on the “Diagnostic Worksheet
Chart”, then continue the road test.
NO >> GO TO 6.
6.CHECK “R” POSITION FUNCTIONS
1. Engage the brake.
2. Move selector lever to “R” position.
3. Disengage the brake for 4 to 5 seconds.
Does the vehicle creep backward?
YES >> GO TO 7.
NO >> Enter a check mark at AT-175, "
Vehicle Does Not Creep Backward in "R" Position" on the “Diag-
nostic Worksheet Chart”, then continue the road test.
7.CHECK “D” POSITION FUNCTIONS
Inspect whether the vehicle creep forward when the A/T is put into the “D” position.
Does the vehicle creep forward in the
“D” position?
YES >> Go to AT-53, "Road Test".
NO >> Enter a check mark at AT-178, "
Vehicle Does Not Creep Forward in "D" Position"on the “Diagnos-
tic Worksheet Chart”, then continue the road test.
CRUISE TEST - PART 1
1.CHECK STARTING OUT FROM D1
1. Drive the vehicle for about 10 minutes to warm up the engine oil and ATF. Appropriate temperature for the ATF: 50 to 80 °C (122 to 176 °F)
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TROUBLE DIAGNOSIS FOR SYMPTOMSAT-171
< SERVICE INFORMATION >
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Check the A/T position. Refer to AT-207, "Checking of A/T Position".
OK or NG
OK >> GO TO 3.
NG >> Adjust A/T position. Refer to AT-207, "
Adjustment of A/T
Position".
3.CHECK STARTING SYSTEM
Check starting system. Refer to SC-8
.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
In "P" Position, Vehicle Moves When PushedINFOID:0000000001327363
SYMPTOM:
Even though the selector lever is set in the “P” position, the parking mechanism is not actuated,
allowing the vehicle to be moved when it is pushed.
DIAGNOSTIC PROCEDURE
1.CHECK A/T POSITION
Check the A/T position. Refer to AT-207, "
Checking of A/T Position".
OK or NG
OK >> GO TO 2.
NG >> Adjust A/T position. Refer to AT-207, "
Adjustment of A/T
Position".
2.CHECK PARKING COMPONENTS
Check parking components. Refer to AT-226, "
Parking Component (2WD Models Only)" (2WD models) or AT-
267, "Disassembly" (AWD models).
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sensor 2".
2. Check A/T fluid condition. Refer to AT-49, "
Inspections Before
Trouble Diagnosis".
OK or NG
OK >> INSPECTION END
NG >> Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-59, "
Symp-
tom Chart" (Symptom No.65).
SCIA2119E
SCIA2119E
SCIA5199E
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AT-172
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
In "N" Position, Vehicle Moves
INFOID:0000000001327364
SYMPTOM:
Vehicle moves forward or backwar d when selecting “N” position.
DIAGNOSTIC PROCEDURE
1.CHECK PNP SWITCH CIRCUIT
With CONSULT-III
Perform self-diagnosis.
Without CONSULT-III
Perform self-diagnosis. Refer to AT-91, "
Diagnosis Procedure without CONSULT-III".
Do the self-diagnostic results indicate PNP switch?
YES >> Check the malfunctioning system. Refer to AT-102.
NO >> GO TO 2.
2.CHECK A/T POSITION
Check the A/T position. Refer to AT-207, "
Checking of A/T Position".
OK or NG
OK >> GO TO 3.
NG >> Adjust A/T position. Refer to AT-207, "
Adjustment of A/T
Position".
3.CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 11 , "
Checking A/T Fluid".
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sensor 2".
2. Check A/T fluid condition. Refer to AT-49, "
Inspections Before
Trouble Diagnosis".
OK or NG
OK >> GO TO 5.
NG >> Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-59, "
Symp-
tom Chart" (Symptom No.67).
5.CHECK SYMPTOM
Check again. Refer to “CHECK AT IDLE”.
SCIA2119E
SAT638A
SCIA5199E
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