EC-92
< FUNCTION DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
INTAKE VALVE TIMING CONTROL
1. Cooling fan motor harness connec-
tor2. Crankshaft position sensor 3. Stop lamp switch
4. Brake pedal 5. Accelerator pedal position sensor
harness connector6. Accelerator pedal position sensor
7. Accelerator pedal 8. Fuel level sensor unit and fuel pump
harness connector (view with in-
spection hole cover removed)9. Fuel pressure regulator
10. Fuel pump
AWBIA0044ZZ
EC-108
< FUNCTION DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-III screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-94, "
Diagnosis Description". ItemDIAGNOSTIC TEST MODE
WORK
SUPPORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT STA-
TUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)×××
Camshaft position sensor (PHASE)×××
Mass air flow sensor××
Engine coolant temperature sensor××××
Heated oxygen sensor 1××××
Heated oxygen sensor 2××××
Vehicle speed sensor×××
Accelerator pedal position sensor××
Throttle position sensor×××
Intake air temperature sensor×××
Knock sensor×
Refrigerant pressure sensor×
Closed throttle position switch (accel-
erator pedal position sensor signal)×
Air conditioner switch×
Park/neutral position (PNP) switch××
Stop lamp switch××
EPS control unit×
Battery voltage×
Load signal×
ASCD steering switch××
ASCD brake switch××
ASCD clutch switch××
ENGINE COTNROL COMPONENT PARTS
OUTPUT
Fuel injector××
Power transistor (Ignition timing)××
Throttle control motor relay××
Throttle control motor×
EVAP canister purge volume control
solenoid valve××××
Air conditioner relay×
Fuel pump relay×××
Cooling fan relay×××
Heated oxygen sensor 1 heater×××
Heated oxygen sensor 2 heater×××
Intake valve timing control solenoid
valve×××
Calculated load value××
EC-112
< FUNCTION DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
COOLING FAN HI/LOW/OFF Indicates the condition of the cooling fan (deter-
mined by ECM according to the input signals).
HI: High speed operation
LOW: Low speed operation
OFF: Stop
HO2S1 HTR (B1) ON/OFF Indicates [ON/OFF] condition of heated oxygen
sensor 1 heater determined by ECM according to
the input signals.
HO2S2 HTR (B1) ON/OFF Indicates [ON/OFF] condition of heated oxygen
sensor 2 heater determined by ECM according to
the input signals.
I/P PULLY SPD rpm Indicates the engine speed computed from the
turbine revolution sensor signal.
VEHICLE SPEED km/h or mph Indicates the vehicle speed computed from the
vehicle speed signal sent from TCM is displayed.
IDL A/V LEARN YET/CMPLT Display the condition of Idle Air Volume Learning
YET: Idle air volume learning has not been per-
formed yet.
CMPLT: Idle air volume learning has already
been performed successfully.
TRVL AFTER MIL km or mile Distance traveled while MI is activated.
O2 SEN HTR DTY % Heated oxygen sensor 1 heater control value
computed by ECM according to the input signals.
The current flow to the heater becomes larger as
the value increases.
AC PRESS SEN V The signal voltage from the refrigerant pressure
sensor is displayed.
VHCL SPEED SE km/h or mph The vehicle speed computed from the vehicle
speed signal sent from combination meter is dis-
played.
SET VHCL SPD km/h or mph The preset vehicle speed is displayed.
MAIN SW ON/OFF Indicates [ON/OFF] condition from MAIN switch
signal.
CANCEL SW ON/OFF Indicates [ON/OFF] condition from CANCEL
switch signal.
RESUME/ACC SW ON/OFF Indicates [ON/OFF] condition from RESUME/AC-
CELERATE switch signal.
SET SW ON/OFF Indicates [ON/OFF] condition from SET/COAST
switch signal.
BRAKE SW1 ON/OFF Indicates [ON/OFF] condition from ASCD brake
switch or ASCD clutch switch signal.
BRAKE SW2 ON/OFF Indicates [ON/OFF] condition of stop lamp switch
signal.
VHCL SPD CUT NON/CUT Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD
set speed.
CUT: Vehicle speed decreased to excessively
low compared with the ASCD set speed, and
ASCD operation is cut off.
LO SPEED CUT NON/CUT Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD
set speed.
CUT: Vehicle speed decreased to excessively
low, and ASCD operation is cut off.
AT OD MONITOR ON/OFF Indicates the [ON/OFF] condition of A/T O/D ac-
cording to the input signal from the TCM. Monitored item Unit Description Remarks
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-113
< FUNCTION DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
*: Leaving cooling fan OFF with CONSULT-III while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-94, "Diagnosis Description".
SRT WORK SUPPORT Mode
AT OD CANCEL ON/OFF Indicates the [ON/OFF] condition of A/T O/D can-
cel to the input signal from the TCM.
CRUISE LAMP ON/OFF Indicates [ON/OFF] condition of CRUISE lamp
determined by the ECM according to the input
signals.
SET LAMP ON/OFF Indicates [ON/OFF] condition of SET lamp deter-
mined by the ECM according to the input signals. Monitored item Unit Description Remarks
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJECTION Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Fuel injector
Heated oxygen sensor 1
IGNITION TIMING Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Perform Idle Air Volume Learn-
ing.
POWER BALANCE Engine: After warming up, idle the
engine.
A/C switch OFF
Shift lever: Neutral
Cut off each fuel injector signal
one at a time using CONSULT-III.Engine runs rough or dies. Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
COOLING FAN* Ignition switch: ON
Turn the cooling fan “LOW”, “HI”
and “OFF” CONSULT-III.Cooling fan moves and stops. Harness and connectors
IPDM E/R (Cooling fan relay)
Cooling fan motor
ENG COOLANT
TEMP Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Engine coolant temperature
sensor
Fuel injector
FUEL PUMP RELAY Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay “ON”
and “OFF” using CONSULT-III
and listen to operating sound.Fuel pump relay makes the operat-
ing sound. Harness and connectors
Fuel pump relay
PURG VOL CONT/V Engine: After warming up, run en-
gine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-III.Engine speed changes according
to the opening percent. Harness and connectors
Solenoid valve
V/T ASSIGN ANGLE Engine: Return to the original
trouble condition
Change intake valve timing using
CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Intake valve timing control sole-
noid valve
P1217 ENGINE OVER TEMPERATURE
EC-257
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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P1217 ENGINE OVER TEMPERATURE
DTC LogicINFOID:0000000001677294
DTC DETECTION LOGIC
NOTE:
If DTC P1217 is displayed with DTC U1000 U1001, first perform the trouble diagnosis for DTC U1000
U1001. Refer to EC-128, "
DTC Logic".
If DTC P1217 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010. Refer
to EC-129, "
DTC Logic".
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "
Inspection". Also,
replace the engine oil. Refer to LU-7, "
Draining".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-20, "
SAE Viscosity Number".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-257, "
Component Function Check".
NOTE:
Use component function check to check the overall function of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-258, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000001677295
1.PERFORM COMPONENT FUNCTION CHECK-I
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217Engine over tempera-
ture (Overheat) Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate proper-
ly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range. Harness or connectors
(The cooling fan circuit is open or short-
ed.)
IPDM E/R (Cooling fan relay-1, -2, -3)
Cooling fan motor
Radiator hose
Radiator
Radiator cap
Reservoir tank
Water pump
Thermostat
EC-258
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
P1217 ENGINE OVER TEMPERATURE
Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
Is the coolant level in the reservoir tank and/or radiator below the
proper range?
YES >> Go to EC-258, "Diagnosis Procedure".
NO >> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK-II
Confirm whether customer filled the coolant or not.
Did customer fill the coolant?
YES >> Go to EC-258, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that cooling fan motor operate at each speed (LOW/HI).
Without CONSULT-III
Perform IPDM E/R auto active test and check cooling fan motors operation, refer to PCS-10, "
Diagnosis
Description".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-258, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001677296
1.INSPECTION START
Do you have CONSULT-III?
Ye s o r N o
Ye s > > G O T O 2 .
No-1 >> With A/C models: GO TO 4.
No-2 >> Without A/C models: GO TO 5
2.CHECK COOLING FAN LOW SPEED OPERATION
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III and touch “LOW” on the CON-
SULT-III screen.
3. Make sure that cooling fan operates at low speed.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check cooling fan control circuit. Refer to EC-307, "
Diagnosis Procedure".
3.CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-III
1. Touch “HIGH” on the CONSULT-III screen.
2. Make sure that cooling fan operates at higher speed than low speed.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check cooling fan control circuit. Refer to EC-307, "
Diagnosis Procedure".
SEF621W
P1217 ENGINE OVER TEMPERATURE
EC-259
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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4.CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-III
1. Start engine and let it idle.
2. Turn air conditioner switch ON.
3. Turn blower fan switch ON.
4. Make sure that cooling fan operates at low speed.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check cooling fan speed control circuit. Refer to EC-307, "
Diagnosis Procedure".
5.CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-III
1. Perfom IPDM E/R auto active test and check cooling fan motor operation. Refer to PCS-10, "
Diagnosis
Description".
2. Make sure that cooling fan operates at low speed.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check cooling fan speed control circuit. Refer to EC-307, "
Diagnosis Procedure"
6.CHECK COOLING FAN HIGH SPEED OPERATION.
Without CONSULT-III
1. Turn ignition switch OFF.
2. Turn air conditioner switch and blower fan switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
5. Restart engine and make sure that cooling fan operates at higher speed than low speed.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Check cooling fan speed control circuit. Refer to EC-307, "
Diagnosis Procedure".
7.CHECK COOLING SYSTEM FOR LEAK
Check cooling system for leak. Refer to CO-11, "
Inspection".
Is leakage detected?
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following for leak. Refer to CO-11, "
Inspection".
Hose
Radiator
Water pump
Reservoir tank
>> Repair or replace.
9.CHECK RESERVOIR TANK CAP
Check radiator cap. Refer to CO-14, "
Checking Radiator Cap".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace radiator cap.
10.CHECK THERMOSTAT
Check thermostat.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Replace thermostat.
EC-260
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
P1217 ENGINE OVER TEMPERATURE
11 .CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor.
Is the inspection result normal?
OK >> GO TO 12.
NG >> Replace engine coolant temperature sensor.
12.CHECK MAIN 12 CAUSES
If the cause cannot be isolated, check the following.
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-6, "
Troubleshooting Chart".
>> INSPECTION END
Engine Step Inspection item Equipment Standard Reference page
OFF 1 Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper Visual No blocking —
2 Coolant mixture Coolant tester 50 - 50% coolant mixtureMA-20, "
SAE Viscosity
Number"
3 Coolant level Visual Coolant up to MAX level in
reservoir tank and radiator
filler neckCO-11, "Inspection"
4 Reservoir tank cap Pressure tester 59 - 98 kPa
(0.6 - 1.0 bar, 0.6 - 1.0 kg/
cm
2, 9 - 14 psi) (Limit)CO-14, "
Checking Radia-
tor Cap"
ON*25 Coolant leaks Visual No leaksCO-11, "Inspection"
ON*26 Thermostat Touch the upper and
lower radiator hosesBoth hoses should be hotCO-22, "Removal and In-
stallation"
ON*17 Cooling fan motor CONSULT-III OperatingEC-307, "Component
Function Check"
OFF 8 Combustion gas leak Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39 Coolant temperature
gauge Visual Gauge less than 3/4 when
driving—
Coolant overflow to res-
ervoir tank Visual No overflow during driving
and idlingCO-11, "
Inspection"
OFF*410 Coolant return from res-
ervoir tank to radiator Visual Should be initial level in
reservoir tankCO-11, "Inspection"
OFF 11 Cylinder head Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)EM-80, "Removal and In-
stallation"
12 Cylinder block and pis-
tons Visual No scuffing on cylinder
walls or pistonEM-108, "Inspection"