PRECAUTIONS
TM-165
< PRECAUTION >[TYPE 1 (4AT: RE4F03B)]
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Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
After overhaul, refill the A/T with new ATF.
When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
XX-XX, "*****"
, XX-XX, "*****".
Service Notice or PrecautionINFOID:0000000001696268
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:
External leaks in the hub weld area.
Converter hub is scored or damaged.
Converter pilot is broken, damaged or fits poorly into crankshaft.
Steel particles are found after flushing the cooler and cooler lines.
Pump is damaged or steel particles are found in the converter.
Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
Converter is contaminated with engine coolant containing antifreeze.
Internal malfunction of stator roller clutch.
Heavy clutch debris due to overheating (blue converter).
Steel particles or clutch lining material found in fluid filter or on magnet when no internal parts in unit are
worn or damaged — indicates that lining material came from converter.
The torque converter should not be replaced if:
The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles.
The threads in one or more of the converter bolt holes are damaged.
A/T malfunction did not display evidence of damaged or worn internal parts, steel particles or clutch plate lin-
ing material in unit and inside the fluid filter.
Vehicle has been exposed to high mileage (only). The exception may be where the torque converter clutch
dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic, such as
taxi, delivery or police use.
OBD SELF-DIAGNOSIS (FOR TYPE 1 ONLY)
A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the OD OFF indicator lamp or the malfunction indicator lamp (MIL). Refer to the table
on XX-XX, "*****"
for the indicator used to display each self-diagnostic result.
The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure “HOW TO ERASE DTC” on XX-XX, "*****"
to complete the repair and
avoid unnecessary blinking of the MIL.
The following self-diagnostic items can be detected using ECM self-diagnostic results mode* only when the
OD OFF indicator lamp does not indicate any malfunctions.
-PNP switch
- A/T 1st, 2nd, 3rd, or 4th gear function
*: For details of OBD, refer to XX-XX, "*****"
.
Wiring Diagram and Trouble DiagnosisINFOID:0000000001696269
When reading wiring diagrams, refer to the following:
XX-XX, "*****"
XX-XX, "*****"
When performing trouble diagnosis, refer to the following:
XX-XX, "*****"
XX-XX, "*****"
PRECAUTIONS
TM-467
< PRECAUTION >[TYPE 2 (4AT: RE4F03B)]
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Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
After overhaul, refill the A/T with new ATF.
When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
XX-XX, "*****"
, XX-XX, "*****".
Service Notice or PrecautionINFOID:0000000001723048
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:
External leaks in the hub weld area.
Converter hub is scored or damaged.
Converter pilot is broken, damaged or fits poorly into crankshaft.
Steel particles are found after flushing the cooler and cooler lines.
Pump is damaged or steel particles are found in the converter.
Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
Converter is contaminated with engine coolant containing antifreeze.
Internal malfunction of stator roller clutch.
Heavy clutch debris due to overheating (blue converter).
Steel particles or clutch lining material found in fluid filter or on magnet when no internal parts in unit are
worn or damaged — indicates that lining material came from converter.
The torque converter should not be replaced if:
The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles.
The threads in one or more of the converter bolt holes are damaged.
A/T malfunction did not display evidence of damaged or worn internal parts, steel particles or clutch plate lin-
ing material in unit and inside the fluid filter.
Vehicle has been exposed to high mileage (only). The exception may be where the torque converter clutch
dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic, such as
taxi, delivery or police use.
OBD SELF-DIAGNOSIS (FOR TYPE 1 ONLY)
A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the OD OFF indicator lamp or the malfunction indicator lamp (MIL). Refer to the table
on XX-XX, "*****"
for the indicator used to display each self-diagnostic result.
The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure “HOW TO ERASE DTC” on XX-XX, "*****"
to complete the repair and
avoid unnecessary blinking of the MIL.
The following self-diagnostic items can be detected using ECM self-diagnostic results mode* only when the
OD OFF indicator lamp does not indicate any malfunctions.
-PNP switch
- A/T 1st, 2nd, 3rd, or 4th gear function
*: For details of OBD, refer to XX-XX, "*****"
.
Wiring Diagram and Trouble DiagnosisINFOID:0000000001723049
When reading wiring diagrams, refer to the following:
XX-XX, "*****"
XX-XX, "*****"
When performing trouble diagnosis, refer to the following:
XX-XX, "*****"
XX-XX, "*****"
VTL-12
< ON-VEHICLE REPAIR >[AUTOMATIC AIR CONDITIONER]
A/C UNIT ASSEMBLY
A/C UNIT ASSEMBLY
Removal and InstallationINFOID:0000000001696285
NOTE:
A LHD model shown, RHD model similar.
REMOVAL
1. Use the recovery/recycling equipment (for HFC-134a) to discharge the refrigerant. Refer to HA-29, "HFC-
134a (R-134a) Service Procedure".
2. Drain the coolant from the cooling system. Refer to CO-11, "
Changing Engine Coolant" (HR16DE), CO-
35, "Changing Engine Coolant" (MR18DE), CO-58, "Draining" (K9K).
3. Remove cowl top cover. Refer to EXT-20, "
Removal and Installation".
4. Remove lower dash insulator.
5. Remove bolt (A), and then disconnect low-pressure flexible
hose (1) and high-pressure pipe (2) from evaporator.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove clamps (A), and then disconnect heater hoses (1) from
heater core.
SJIA0648E
A. A/C unit assembly bolts B. Steering member bolts C. Steering column nuts
SJIA0644E
SJIA0645E
A/C UNIT ASSEMBLY
VTL-13
< ON-VEHICLE REPAIR >[AUTOMATIC AIR CONDITIONER]
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7. Remove console box assembly. Refer to IP-11, "Removal and Installation"
8. Remove the instrument stay nuts (A) and harness clamps (B),
and then remove instrument stay (1).
9. Disconnect intake sensor connector (1).
10. Remove instrument panel and pad. Refer to IP-11, "
Removal and Installation".
11. Remove side ventilator ducts. Refer to VTL-23, "
Removal and Installation".
12. Remove center ventilator ducts. Refer to VTL-23, "
Removal and Installation".
13. Remove the side kicking plates. Refer to INT-20, "
Removal and Installation".
14. Disconnect the fuel filler door cable and the rear hatch door cable (if equipped).
15. Remove A/C unit assembly bolts, steering member bolts, steering column nuts and harness clips.
16. Remove steering member, and then remove A/C unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
Fill the cooling system with coolant. Refer to CO-11, "
Changing Engine Coolant" (HR16DE), CO-35, "Chang-
ing Engine Coolant" (MR18DE), CO-58, "Refilling" (K9K).
Recharge the refrigerant. Refer to HA-29, "
HFC-134a (R-134a) Service Procedure".
CAUTION:
Replace O-rings for A/C piping with new ones, and then apply compressor oil to it when installing it.
When recharging refrigerant, check for leaks.
SJIA0646E
SJIA0690E
A/C unit assembly bolt : 6.9 N·m (0.7 kg-m, 61 in-lb)
Steering member bolt : 12 N·m (1.25 kg-m, 9 ft-lb)
Steering column nut : -Refer to ST-9, "
Removal and Installation".
A/C UNIT ASSEMBLY
VTL-15
< ON-VEHICLE REPAIR >[AUTOMATIC AIR CONDITIONER]
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CAUTION:
After installing door motor, perform door motor starting position reset by following self-diagnosis
STEP-3. Refer to HAC-213, "
Front Air Control Self-Diagnosis".
25. Intake case (left) 26. Center defroster duct 27. Air mix door motor
28. Air mix door rod 29. Blower case (left) 30. Aspirator
31. Cover 32. Cover 33. Cooling hose
34. Expansion valve cover 35. Foot door lever 36. Foot door link
37. Expansion valve 38. Bolt 39. Air conditioner filter
40. Evaporator cover 41. Heater core 42. Spring
43. Air mix door lever 44. Water valve rod 45. Intake door
46. Intake case (right) 47. Foot duct (left) 48. Ventilator·defroster door
49. Foot door 50. Air mix door 51. Seal
52. Expansion valve grommet 53. O-ring 54. Evaporator
55. Bolt 56. Cooler pipe assembly 57. Water temperature sensor
58. Full hot switch 59. PTC heater 60. PTC control unit
A/C UNIT ASSEMBLY
VTL-37
< ON-VEHICLE REPAIR >[MANUAL AIR CONDITIONER]
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A/C UNIT ASSEMBLY
Removal and InstallationINFOID:0000000001696531
NOTE:
A LHD model shown, RHD model similar.
REMOVAL
1. Use a recovery/recycling equipment (for HFC-134a) to discharge refrigerant. Refer to HA-29, "HFC-134a
(R-134a) Service Procedure".
2. Drain coolant from cooling system. Refer to CO-11, "
Changing Engine Coolant" (HR16DE), CO-35,
"Changing Engine Coolant" (MR18DE), CO-58, "Draining" (K9K).
3. Remove cowl top cover. Refer to EXT-20, "
Removal and Installation".
4. Remove lower dash insulator.
5. Remove bolt (A), and then disconnect low-pressure flexible
hose (1) and high-pressure pipe (2) from evaporator.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove clamps (A), and then disconnect heater hoses (1) from
heater core.
A. A/C unit assembly bolts B. Steering member bolts C. Steering column nuts
SJIA0648E
SJIA0644E
SJIA0645E
VTL-38
< ON-VEHICLE REPAIR >[MANUAL AIR CONDITIONER]
A/C UNIT ASSEMBLY
7. Remove console box assembly. Refer to IP-11, "Removal and Installation" .
8. Remove instrument stay nuts (A) and harness clamps (B), and
then remove instrument stay (1).
9. Disconnect thermo control amp. connector (1).
10. Remove instrument panel and pad. Refer to IP-11, "
Removal and Installation".
11. Remove side ventilator ducts. Refer to VTL-48, "
Removal and Installation".
12. Remove center ventilator ducts. Refer to VTL-48, "
Removal and Installation".
13. Remove side kicking plates. Refer to INT-20, "
Removal and Installation".
14. Disconnect the fuel filler door cable and the rear hatch door cable.
15. Remove A/C unit assembly bolts, steering member bolts, steering column nuts and harness clips.
16. Remove steering member, and then remove A/C unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
Fill the cooling system. Refer to CO-11, "
Changing Engine Coolant" (HR16DE), CO-35, "Changing Engine
Coolant" (MR18DE), CO-58, "Refilling" (K9K).
Recharge the refrigerant.
CAUTION:
Replace O-rings for A/C piping with new ones, and apply compressor oil when installing.
When recharging refrigerant, check for leaks.
SJIA0646E
SJIA0647E
A/C unit assembly bolt : 6.9 N·m (0.7 kg-m, 61 in-lb)
Steering member bolt : 12 N·m (1.25 kg-m, 9 ft-lb)
Steering column nut : Refer to ST-9, "
Removal and Installation".