DIAGNOSIS AND REPAIR WORKFLOW
DLK-241
< BASIC INSPECTION >[WITH I-KEY & SUPER LOCK]
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1.GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).
>> GO TO 2.
2.CHECK DTC
1. Check DTC for Intelligent Key unit and BCM.
2. Perform the following procedure if DTC is displayed.
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
3. Check related service bulletins for information.
Is any symptom described and any DTC detected?
Symptom is described, DTC is displayed>>GO TO 3.
Symptom is described, DTC is not displayed>>GO TO 4.
Symptom is not described, DTC is displayed>>GO TO 5.
3.CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.
Connect CONSULT-III to the vehicle in “DATA MONITOR” mode and check real time diagnosis results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.
Connect CONSULT-III to the vehicle in “DATA MONITOR ” mode and check real time diagnosis results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the displayed DTC, and then check that DTC is detected again.
If two or more DTCs are detected, refer to XX-XX, "*****"
(Intelligent Key unit), XX-XX, "*****" (BCM) and
determine trouble diagnosis order.
Is DTC detected?
YES >> GO TO 8.
NO >> Refer to XX-XX, "*****"
.
6.PERFORM BASIC INSPECTION
Perform Basic Inspection. Refer to DLK-440, "
Basic Inspection".
>> GO TO 7.
7.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM TABLE
Detect malfunctioning system according to Symptom Table based on the confirmed symptom in step 4.
>> GO TO 8.
8.DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
The Diagnostic Procedure described based on open circuit inspection. A short circuit inspection is also
required for the circuit check in the Diagnostic Procedure.
>> GO TO 9.
DLK-242
< BASIC INSPECTION >[WITH I-KEY & SUPER LOCK]
DIAGNOSIS AND REPAIR WORKFLOW
9.REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it.
>> GO TO 10.
10.FINAL CHECK
When DTC was detected in step 2, perform DTC Confirmation Procedure or Component Function Check
again, and then check that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and check that
the symptom is not detected.
Does the symptom reappear?
YES (DTC is detected)>>GO TO 8.
YES (Symptom remains)>>GO TO 6.
NO >>INSPECTION END
DIAGNOSIS SYSTEM (BCM)
DLK-275
< FUNCTION DIAGNOSIS >[WITH I-KEY & SUPER LOCK]
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DIAGNOSIS SYSTEM (BCM)
COMMON ITEM
COMMON ITEM : CONSULT-III Function (BCM - COMMON ITEM)INFOID:0000000001396710
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
DOOR LOCK
DOOR LOCK : CONSULT-III Function (BCM - DOOR LOCK)INFOID:0000000001396711
BCM CONSULT-III FUNCTION
CONSULT-III performs the following functions via CAN communication with BCM.
Diagnosis mode Function Description
WORK SUPPORT Changes the setting for each system function.
SELF-DIAG RESULTS Displays the diagnosis results judged by BCM. Refer to XX-XX, "*****"
.
CAN DIAG SUPPORT MNTR Monitors the reception status of CAN communication viewed from BCM.
DATA MONITOR The BCM input/output signals are displayed.
ACTIVE TEST The signals used to activate each device are forcibly supplied from BCM.
ECU IDENTIFICATION The BCM part number is displayed.
CONFIGURATION Enables to read and save the vehicle specification.
Enables to write the vehicle specification when replacing BCM.
System Sub system selection itemDiagnosis mode
WORK SUPPORT DATA MONITOR ACTIVE TEST
—BCM×
Door lock DOOR LOCK×××
Rear window defogger REAR DEFOGGER××
Warning chime BUZZER××
Interior room lamp timer INT LAMP×××
Remote keyless entry system MULTI REMOTE ENT×××
Exterior lamp HEAD LAMP×××
Wiper and washer WIPER×××
Turn signal and hazard warning lamps FLASHER××
Air conditioner AIR CONDITONER×
Intelligent Key system INTELLIGENT KEY×
Combination switch COMB SW×
Immobilizer IMMU××
Interior room lamp battery saver BATTERY SAVER×××
Trunk open TRUNK×
Vehicle security system THEFT ALM×××
Signal buffer system SIGNAL BUFFER××
PTC heater system PTC HEATER××
DLK-276
< FUNCTION DIAGNOSIS >[WITH I-KEY & SUPER LOCK]
DIAGNOSIS SYSTEM (BCM)
DATA MONITOR
ACTIVE TEST
WORK SUPPORT
INTELLIGENT KEY
Diagnosis mode Function Description
WORK SUPPORT Changes the setting for each system function.
DATA MONITOR The BCM input/output signals are displayed.
ACTIVE TEST The signals used to activate each device are forcibly supplied from BCM.
Monitor Item Condition
IGN ON SW Indicates [ON/OFF] condition of ignition switch in ON position.
ACC ON SW Indicates [ON/OFF] condition of ignition switch in ACC position.
PUSH SW Indicates [ON/OFF] condition of ignition knob switch.
KEY ON SW Indicates [ON/OFF] condition of key switch.
CDL LOCK SW Indicates [ON/OFF] condition of door lock and unlock switch.
CDL UNLOCK SW Indicates [ON/OFF] condition of door lock and unlock switch.
DOOR SW-DR Indicates [ON/OFF] condition of front door switch (driver side).
DOOR SW-AS Indicates [ON/OFF] condition of front door switch (passenger side).
DOOR SW-RR Indicates [ON/OFF] condition of rear door switch RH.
DOOR SW-RL Indicates [ON/OFF] condition of rear door switch LH.
BACK DOOR SW Indicates [ON/OFF] condition of back door switch.
BACK DOOR OPNR SW Indicates [ON/OFF] condition of back door opener switch.
I-KEY LOCK Indicates [ON/OFF] condition of lock signal from Intelligent Key.
I-KEY UNLOCK Indicates [ON/OFF] condition of unlock signal from Intelligent Key.
UNLOCK WITH DR This item is indicated, but not monitored.
UNLOCK SHOCKIndicates [ON/OFF] condition of signal from air bag diagnosis unit.
ON: During the unlock operation interlock with air bag.
OFF: Other than above.
SHOCK SENSORIndicates [NOMAL/ON/OFF] condition of circuit between BCM and air bag diagnosis sen-
sor unit.
NORMAL: Ignition switch ON. (BCM is receiving normal condition signal from air bag di-
agnosis sensor unit.)
ON: During the receiving of air bag deployment signal from air bag diagnosis sensor
unit.
OFF: After the receiving of air bag deployment signal from air bag diagnosis sensor unit.
VEHICLE SPEEDDisplays the vehicle speed signal received from combination meter by numerical value
[km/h].
Test item Description
SUPER LOCK This test is able to check super lock operation [LOCK (SET)/UNLOCK (RELEASE)].
DOOR LOCK INDThis test is able to check door lock indicator (built in door lock and unlock switch on center
console) operation [ON/OFF].
DOOR LOCKThis test is able to check door lock operation [ALL LOCK/ALL UNLOCK/DR UNLOCK/
OTHER UNLOCK].
Test item Description
SECURITY DOOR LOCK SETAnti hijack function mode can be changed in this mode.
ON: Anti hijack mode is active.
OFF: Anti hijack mode is inactive.
DIAGNOSIS SYSTEM (BCM)
DLK-277
< FUNCTION DIAGNOSIS >[WITH I-KEY & SUPER LOCK]
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INTELLIGENT KEY : CONSULT-III Function (BCM - INTELLIGENT KEY)INFOID:0000000001396712
BCM CONSULT-III FUNCTION
CONSULT-III performs the following functions via CAN communication with BCM.
DATA MONITOR
TRUNK
TRUNK : CONSULT-III Function (BCM - TRUNK)INFOID:0000000001396713
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with BCM.
DATA MONITOR
ACTIVE TEST
Diagnosis mode Function Description
DATA MONITOR The BCM input/output signals are displayed.
Monitor Item Condition
IGN ON SW Indicates [ON/OFF] condition of ignition switch in ON position.
ACC ON SW Indicates [ON/OFF] condition of ignition switch in ACC position.
KEY ON SW Indicates [ON/OFF] condition of key switch.
PUSH SW Indicates [ON/OFF] condition of ignition knob switch.
I-KEY LOCK Indicates [ON/OFF] condition of lock signal from Intelligent Key.
I-KEY UNLOCK Indicates [ON/OFF] condition of unlock signal from Intelligent Key.
Diagnosis mode Function Description
DATA MONITOR The BCM input/output signals are displayed.
ACTIVE TEST The signals used to activate each device are forcibly supplied from Intelligent Key unit.
Monitor Item Condition
IGN ON SW Indicates [ON/OFF] condition of ignition switch in ON position.
KEY ON SW Indicates [ON/OFF] condition of key switch.
PUSH SW Indicates [ON/OFF] condition of ignition knob switch.
TRNK OPNR SW Indicates [ON/OFF] condition of back door opener switch.
VEHICLE SPEEDDisplays the vehicle speed signal received from combination meter by numerical value
[km/h].
Test item Description
TRUNK/GLASS HATCH This test is able to check back door/trunk opener operation [ON/OFF].
DLK-278
< FUNCTION DIAGNOSIS >[WITH I-KEY & SUPER LOCK]
DIAGNOSIS SYSTEM (INTELLIGENT KEY UNIT)
DIAGNOSIS SYSTEM (INTELLIGENT KEY UNIT)
CONSULT-III Function (INTELLIGENT KEY)INFOID:0000000001396714
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with Intelligent Key unit.
WORK SUPPORT
SELF-DIAG RESULT
Refer to XX-XX, "*****".
DATA MONITOR
Diagnosis mode Function Description
WORK SUPPORT Changes the setting for each system function.
SELF-DIAG RESULTS Displays the diagnosis results judged by Intelligent Key unit.
CAN DIAG SUPPORT MNTR Monitors the reception status of CAN communication viewed from Intelligent Key unit.
DATA MONITOR The Intelligent Key unit input/output signals are displayed.
ACTIVE TEST The signals used to activate each device are forcibly supplied from Intelligent Key unit.
ECU IDENTIFICATION The Intelligent Key unit part number is displayed.
Support item Description Selection item Condition
CONFIRM KEY FOB IDIt can check whether Intelligent Key ID code
is registered or not.——
TAKE OUT FROM WINDOW WARNTake away warning chime (from window)
mode can be changed.ON Active
OFF Inactive
LOW BATT OF KEY FOB WARNIntelligent Key low battery warning mode can
be changed.ON Active
OFF Inactive
KEYLESS FUNCTIONDoor lock function with Intelligent Key can be
changed.ON Active
OFF Inactive
ANSWER BACK FUNCTION Buzzer reminder operation can be changed.ON Active
OFF Inactive
SELECTIVE UNLOCK FUNCTION Anti-hijack mode can be changed.ON Active
OFF Inactive
HAZARD ANSWER BACKHazard reminder operation mode can be
changed.Refer to DLK-270
.
ANSWER BACK WITH I-KEY LOCKBuzzer reminder operation (lock operation)
mode by each door request switch can be
changed. BUZZER Active
OFF Inactive
ANSWER BACK WITH I-KEY UNLOCKBuzzer reminder operation (unlock operation)
mode by each door request switch can be
changed.BUZZER Active
OFF Inactive
AUTO RELOCK TIMERAuto door lock operation mode can be
changed.OFF Inactive
2 min Active
ENGINE START BY I-KEYEngine start function (by Intelligent Key)
mode can be changed. ON Active
OFF Inactive
LOCK/UNLOCK BY I-KEYDoor lock function by door request switch can
be changed. ON Active
OFF Inactive
DIAGNOSIS SYSTEM (INTELLIGENT KEY UNIT)
DLK-279
< FUNCTION DIAGNOSIS >[WITH I-KEY & SUPER LOCK]
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ACTIVE TEST
Monitor Item Condition
PUSH SW Indicates [ON (pressed)/OFF (released)] condition of ignition knob switch.
KEY SW Indicates [ON (inserted)/OFF (removed)] condition of key switch.
DR REQ SW Indicates [ON (pressed)/OFF (released)] condition of door request switch (driver side).
AS REQ SWIndicates [ON (pressed)/OFF (released)] condition of door request switch (passenger
side).
BD/TR REQ SW Indicates [ON (pressed)/OFF (released)] condition of back door/trunk request switch.
IGN SWIndicates [ON (ON or START position)/OFF (other than ON and START position)] con-
dition of ignition switch ON position.
ACC SW Indicates [ON/OFF] condition of ignition switch ACC position.
STOP LAMP SW Indicates [ON/OFF] condition of stop lamp switch.
DOOR LOCK SIG Indicates [ON/OFF] condition of LOCK signal from Intelligent Key.
DOOR UNLOCK SIG Indicates [ON/OFF] condition of UNLOCK signal from Intelligent Key.
DOOR SW DRIndicates [OPEN/CLOSE] condition of front door switch (driver side) from BCM via CAN
communication.
DOOR SW ASIndicates [OPEN/CLOSE] condition of front door switch (passenger side) from BCM via
CAN communication.
DOOR SW RRIndicates [OPEN/CLOSE] condition of rear door switch (RH) from BCM via CAN com-
munication.
DOOR SW RLIndicates [OPEN/CLOSE] condition of rear door switch (LH) from BCM via CAN com-
munication.
DOOR BK SWIndicates [OPEN/CLOSE] condition of back door switch from BCM via CAN communi-
cation.
VEHICLE SPEEDDisplays the vehicle speed signal received from combination meter by numerical value
[km/h].
Test item Description
DOOR LOCK/UNLOCKThis test is able to check door lock/unlock operation.
ALL UNLK: All door lock actuators are unlocked.
DR UNLK: Door lock actuator (driver side) is unlocked.
AS UNLK: Door lock actuator (passenger side) is unlocked.
BK UNLK: This item is indicated, but inactive.
LOCK: All door lock actuator is locked.
ANTENNAThis test is able to check Intelligent Key antenna operation.
When the following condition are met, hazard warning lamps flash.
ROOM ANT1: Inside key antenna (console) detects Intelligent Key, when “ROOM
ANT1” is selected.
ROOM ANT2: Inside key antenna (instrument center/rear seat) detects Intelligent
Key, when “ROOM ANT2”is selected.
DRIVER ANT: Outside key antenna (driver side) detects Intelligent Key, when “DRIV-
ER ANT” is selected.
ASSIST ANT: Outside key antenna (passenger side) detects Intelligent Key, when
“ASSIST ANT” is selected.
BK DOOR ANT: Outside key antenna (rear bumper) detects Intelligent Key, when “BK
DOOR ANT” is selected.
OUTSIDE BUZZERThis test is able to check Intelligent Key warning buzzer(s) operation.
ON
OFF
INSIDE BUZZERThis test is able to check warning chime in combination meter operation.
TAKE OUT: Take away warning chime sounds.
KNOB: Ignition knob switch warning chime sounds.
KEY: Key warning chime sounds.
OFF
U1000 CAN COMM CIRCUIT
DLK-281
< COMPONENT DIAGNOSIS >[WITH I-KEY & SUPER LOCK]
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COMPONENT DIAGNOSIS
U1000 CAN COMM CIRCUIT
DescriptionINFOID:0000000001396715
CAN (Controller Area Network) is a serial communication line for real time applications. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Modern
vehicle is equipped with many electronic control unit, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN Communication Signal Chart, refer to XX-XX, "*****"
.
DTC LogicINFOID:0000000001396716
DTC DETECTION LOGIC
Diagnosis ProcedureINFOID:0000000001396717
1.PERFORM SELF DIAGNOSTIC
1. Turn ignition switch ON and wait for 2 seconds or more.
2. Check “Self Diagnostic Result”.
Is
“CAN COMM CIRCUIT” displayed?
YES >> Refer to XX-XX, "*****".
NO >> Refer to XX-XX, "*****"
.
DTCCONSULT-III display
descriptionDTC Detection Condition Possible cause
U1000 CAN COMM CIRCUITWhen Intelligent Key unit cannot communi-
cate CAN communication signal continuous-
ly for 2 seconds or more.In CAN communication system, any item (or items)
of the following listed below is malfunctioning.
Transmission
Receiving (BCM)
Receiving (ECM)
Receiving (METER/M&A)