EM-12
DRIVE BELTS
Revision: 2006 November2007 350Z
DRIVE BELTSPFP:02117
Checking Drive BeltsNBS0000D
WARNING:
Be sure to perform this step when engine is stopped.
Make sure that the indicator (C) (notch on fixed side) of drive belt auto-tensioner is within the possible use
range (A).
NOTE:
Check the drive belt auto-tensioner indication when the engine is cold.
When new drive belt is installed, the indicator (C) (notch on fixed side) should be within the range (B) in
the figure.
Visually check entire drive belt for wear, damage or cracks.
If the indicator (C) (notch on fixed side) is out of the possible use range or belts is damaged, replace drive
belt.
Tension AdjustmentNBS0000E
Belt tension is not necessary, as it is automatically adjusted by drive belt auto-tensioner.
Removal and InstallationNBS0000F
REMOVAL
1. Remove undercover with power tool.
2. Remove reservoir tank. Refer to CO-13, "
RADIATOR" .
1. Power steering oil pump 2. Alternator 3. Drive belt auto-tensioner
4. Crankshaft pulley 5. A/C compressor 6. Idler pulley
7. Drive belt 8. Idler pulley
A. Possible use range B.Range when new drive belt is
installedC. Indicator
D. View D
PBIC4943E
EXHAUST MANIFOLD AND THREE WAY CATALYST
EM-23
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5. Remove undercover with power tool.
6. Disconnect heated oxygen sensor harness connectors.
CAUTION:
Be careful not to damage heated oxygen sensor 2.
Discard any heated oxygen sensor 2 which has been dropped onto a hard surface such as a
concrete floor. Replace with a new sensor.
7. Remove exhaust mounting bracket between three way catalysts (right and left bank) and transmission.
Refer to EX-3, "
EXHAUST SYSTEM" .
8. Remove exhaust front tube and three way catalysts (right and left bank).
9. Disconnect harness connector and remove air fuel ratio sensor
1 on both banks using heated oxygen sensor wrench (SST).
Put marks to identify installation positions of each air fuel ratio
sensor 1.
CAUTION:
Be careful not to damage air fuel ratio sensor 1.
Discard any air fuel ratio sensor 1 which has been
dropped onto a hard surface such as a concrete floor.
Replace with a new sensor.
10. Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft.
Refer to PS-17, "
POWER STEERING GEAR AND LINKAGE"
11. Remove water bypass pipe and heater pipe. Refer to CO-28, "WATER OUTLET AND WATER PIPING" .
12. Remove exhaust manifold cover.
13. Loosen mounting nuts in reverse order as shown in the figure to
remove exhaust manifold.
NOTE:
Disregard the numerical order No. 7 and 8 in removal.
14. Remove gaskets.
CAUTION:
Cover engine openings to avoid entry of foreign materials.
PBIC2299E
A : Right bank
B : Left bank
: Engine front
PBIC4953E
EM-44
FRONT TIMING CHAIN CASE
Revision: 2006 November2007 350Z
FRONT TIMING CHAIN CASEPFP:13599
Removal and InstallationNBS0000Q
NOTE:
This section describes removal/installation procedure of front timing chain case and timing chain related
parts without removing oil pan (upper) on vehicle.
When oil pan (upper) needs to be removed or installed, or when rear timing chain case is removed or
installed, remove oil pans (upper and lower) first. Then remove front timing chain case, timing chain
related parts, and rear timing chain case in this order, and install in the reverse order of removal. Refer to
EM-53, "
TIMING CHAIN" .
Refer to EM-53, "TIMING CHAIN" for component parts location.
REMOVAL
1. Remove engine cover with power tool. Refer to EM-17, "INTAKE MANIFOLD COLLECTOR" .
2. Remove undercover with power tool.
3. Release the fuel pressure. Refer to EC-79, "
FUEL PRESSURE RELEASE" .
4. Disconnect the battery cable from the negative terminal.
5. Drain engine oil. Refer to LU-7, "
Changing Engine Oil" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine oil on drive belts.
6. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
7. Remove radiator cooling fan assembly. Refer to CO-21, "
COOLING FAN" .
8. Separate engine harnesses removing their brackets from front timing chain case.
9. Remove drive belts. Refer to EM-12, "
DRIVE BELTS" .
10. Remove intake manifold collector. Refer to EM-17, "
INTAKE MANIFOLD COLLECTOR" .
11. Remove harness bracket and fuel sub tube mounting bolt on front timing chain case.
12. Remove oil level gauge and guide.
13. Remove power steering oil pump from bracket with piping connected, and temporarily secure it to aside.
Refer to PS-28, "
POWER STEERING OIL PUMP" .
14. Remove power steering oil pump bracket. Refer to PS-28, "
POWER STEERING OIL PUMP" .
15. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
16. Remove water outlet and water piping. Refer to CO-28, "
WATER OUTLET AND WATER PIPING" .
17. Remove left and right valve timing control covers with the following procedure.
a. Disconnect valve timing control harness connector.
b. Loosen mounting bolts in reverse order as shown in the figure.
A : Right bank
B : Left bank
C : Dowel pin hole
PBIC4965E
EM-52
FRONT TIMING CHAIN CASE
Revision: 2006 November2007 350Z
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of exhaust gases, or any oil/fluids including
engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
EM-54
TIMING CHAIN
Revision: 2006 November2007 350Z
Refer to GI-11, "Components" for symbol marks in the figure.
NOTE:
This section describes procedures for removing/installing front timing chain case and timing chain related
parts, and rear timing chain case, when oil pan (upper) needs to be removed/installed for engine overhaul,
etc.
To remove/install front timing chain case, timing chain, and its related parts without removing oil pan
(upper), refer to EM-44, "
FRONT TIMING CHAIN CASE" .
REMOVAL
1. Remove engine assembly from the vehicle, and separate front suspension member and transmission
from engine. Refer to EM-101, "
ENGINE ASSEMBLY" .
2. Lift the engine with hoist and mount it onto widely use engine stand. Refer to EM-108, "
DISASSEMBLY" .
3. Remove intake manifold collector. Refer to EM-17, "
INTAKE MANIFOLD COLLECTOR" .
4. Remove power steering oil pump bracket. Refer to PS-28, "
POWER STEERING OIL PUMP" .
5. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
6. Remove water bypass hose, water hose clamp and idler pulley bracket from front timing chain case.
7. Remove left and right valve timing control covers (including magnet retarder and cover) with the following
procedure.
a. Loosen mounting bolts in reverse order as shown in the figure.
1.Timing chain tensioner (secondary)
(left bank)2. Internal chain guide 3.Timing chain tensioner (secondary)
(right bank)
4. Camshaft sprocket (EXH) 5. Timing chain (secondary) 6. Timing chain (primary)
7. Camshaft sprocket (INT) 8. Slack guide 9. Timing chain tensioner (primary)
10. Crankshaft sprocket 11. Camshaft sprocket (INT) 12. Timing chain (secondary)
13. Camshaft sprocket (EXH) 14. O-ring 15. Rear timing chain case
16. O-ring 17. O-ring 18. O-ring
19. Bracket 20. Bracket 21. Front timing chain case
22.Valve timing control cover gasket
(LH)23. Valve timing control cover (LH) 24. O-ring
25. Crankshaft pulley bolt 26. Crankshaft pulley 27. Front oil seal
28. Idler pulley 29. O-ring 30. Oil level gauge guide
31. Drive belt auto-tensioner 32. Idler pulley 33. Idler pulley bracket
34. Alternator bracket 35. Water outlet (front) 36.Valve timing control cover gasket
(RH)
37. Valve timing control cover (RH) 38. Power steering oil pump bracket
A. Refer to EM-60
A : Right bank
B : Left bank
C : Dowel pin hole
PBIC4965E
TIMING CHAIN
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INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
EM-80
CAMSHAFT
Revision: 2006 November2007 350Z
4. Crank the engine, and then make sure that engine oil comes out
from valve timing control solenoid valve hole. End crank after
checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do not allow engine oil to get on rubber
components such as drive belt or engine mount insulators. Immediately wipe off any splashed
engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from valve timing control solenoid valve hole. Refer to LU-4, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-4, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Valve ClearanceNBS0000U
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
1 : Valve timing control solenoid valve
: Engine front
PBIC5141E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
CYLINDER HEAD
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Revision: 2006 November2007 350Z
e. Turn all bolts 95 degrees clockwise (angle tightening).
CAUTION:
Check the tightening angle by using angle wrench (SST).
Avoid judgment by visual inspection without tool.
Check tightening angle indicated on angle wrench (SST) indi-
cator plate.
f. Turn all bolts 95 degrees clockwise again (angle tightening).
4. After installing cylinder head, measure distance between front
end faces of cylinder block and cylinder head (left and right
banks).
If the measured value is out of the standard, re-install cylinder
head.
5. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
PBIC0888E
Standard : 14.1 - 14.9 mm (0.555 - 0.587 in)
EMQ0662D
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —