TIMING CHAIN
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Revision: 2006 November2007 350Z
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
EM-74
CAMSHAFT
Revision: 2006 November2007 350Z
INSPECTION AFTER REMOVAL
Camshaft Runout
1. Put V-block on precise flat table, and support No. 2 and 4 jour-
nals of camshaft.
CAUTION:
Do not support journal No. 1 (on the side of camshaft
sprocket) because it has a different diameter from the other
three locations.
2. Set dial indicator vertically to No. 3 journal.
3. Turn camshaft to one direction with hands, and measure the
camshaft runout on a dial indicator. (Total indicator reading)
4. If it exceeds the limit, replace camshaft.
Camshaft Cam Height
1. Measure the camshaft cam height with a micrometer.
2. If wear is beyond the limit, replace camshaft.
Camshaft Journal Oil Clearance
CAMSHAFT JOURNAL DIAMETER
Measure the outer diameter of camshaft journal with a microme-
ter.
CAMSHAFT BRACKET INNER DIAMETER
Tighten camshaft bracket bolt with the specified torque. Refer to EM-77, "INSTALLATION" for the tighten-
ing procedure.
Measure the inner diameter “A” of camshaft bracket with a bore
gauge.Standard : Less than 0.02 mm (0.0008 in)
Limit : 0.05 mm (0.0020 in)
PBIC0929E
Standard cam height:
Intake : 45.865 – 46.055 mm (1.8057 – 1.8132 in)
Exhaust : 45.875 – 46.065 mm (1.8061 – 1.8136 in)
Cam wear limit
: 0.2 mm (0.008 in)
EMQ0072D
Standard:
No. 1 : 25.935 - 25.955 mm (1.0211 - 1.0218 in)
No. 2, 3, 4 : 23.445 - 23.465 mm (0.9230 - 0.9238 in)
PBIC0040E
Standard:
No. 1 : 26.000 - 26.021 mm (1.0236 - 1.0244 in)
No. 2, 3, 4 : 23.500 - 23.521 mm (0.9252 - 0.9260 in)
PBIC1645E
CAMSHAFT
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CAMSHAFT JOURNAL OIL CLEARANCE
(Oil clearance) = (Camshaft bracket inner diameter) – (Camshaft journal diameter)
If it exceeds the limit, replace either or both camshaft and cylinder head.
NOTE:
Camshaft brackets cannot be replaced as single parts, because there are machined together with cylinder
head. Replace whole cylinder head assembly.
Camshaft End Play
Install a dial indicator in thrust direction on front end of camshaft.
Measure the end play of a dial indicator when camshaft is
moved forward/backward (in direction to axis).
Measure the following parts if out of the limit.
–Dimension “A” for camshaft No. 1 journal
–Dimension “B” for cylinder head No. 1 journal bearing
Refer to the standards above, and then replace camshaft and/or
cylinder head.
Camshaft Sprocket Runout
1. Put V-block on precise flat table, and support No. 2 and 4 journal of camshaft.
CAUTION:
Do not support journal No. 1 (on the side of camshaft sprocket) because it has a different diameter
from the other three locations.
2. Measure the camshaft sprocket runout with a dial indicator.
(Total indicator reading)
If it exceeds the limit, replace camshaft sprocket.
CAUTION:
When replacing camshaft sprocket (EXH), replace valve
timing control cover (including magnet retarder and cover). Standard:
No. 1 : 0.045 - 0.086 mm (0.0018 - 0.0034 in)
No. 2, 3, 4 : 0.035 - 0.076 mm (0.0014 - 0.0030 in)
Limit : 0.15 mm (0.0059 in)
Standard : 0.115 - 0.188 mm (0.0045 - 0.0074 in)
Limit : 0.24 mm (0.0094 in)
SEM864E
Standard : 27.500 - 27.548 mm (1.0827 - 1.0846 in)
Standard : 27.360 - 27.385 mm (1.0772 - 1.0781 in)
KBIA2404J
Limit : 0.15 mm (0.0059 in)
PBIC0930E
CAMSHAFT
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5. Tighten camshaft bracket bolts in the following steps, in numeri-
cal order as shown in the figure.
a. Tighten No. 7 to 10 in numerical order as shown.
b. Tighten No. 1 to 6 in numerical order as shown.
c. Tighten No. 1 to 10 in numerical order as shown.
d. Tighten No. 1 to 10 in numerical order as shown.
CAUTION:
After tightening mounting bolts of camshaft brackets (No.
1), be sure to wipe off excessive liquid gasket from the
parts list below.
Mating surface of rocker cover
Mating surface of rear timing chain case
6. Inspect and adjust the valve clearance. Refer to EM-80, "
Valve Clearance" .
7. Install camshaft sensor bracket.
Tighten camshaft sensor bracket bolts in numerical order as
shown in the figure.
8. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
Perform this inspection only when DTC P0011 or P0021 are detected in self-diagnostic results of
CONSULT-III and it is directed according to inspection procedure of EC section. Refer to EC-81,
"TROUBLE DIAGNOSIS" .
Check when engine is cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-6, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to EC-79, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-72, "
CAMSHAFT" . : 1.96 N·m (0.2 kg-m, 17 in-lb)
: 1.96 N·m (0.2 kg-m, 17 in-lb)
: 5.88 N·m (0.6 kg-m, 52 in-lb)
: 10.4 N·m (1.1 kg-m, 92 in-lb)
PBIC2050E
: Engine front
PBIC5054E
EM-80
CAMSHAFT
Revision: 2006 November2007 350Z
4. Crank the engine, and then make sure that engine oil comes out
from valve timing control solenoid valve hole. End crank after
checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do not allow engine oil to get on rubber
components such as drive belt or engine mount insulators. Immediately wipe off any splashed
engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from valve timing control solenoid valve hole. Refer to LU-4, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-4, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Valve ClearanceNBS0000U
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
1 : Valve timing control solenoid valve
: Engine front
PBIC5141E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
EM-86
OIL SEAL
Revision: 2006 November2007 350Z
OIL SEALPFP:00100
Removal and Installation of Valve Oil SealNBS0000V
REMOVAL
1. Remove camshaft relating to valve oil seal to be removed. Refer to EM-72, "CAMSHAFT" .
2. Remove valve lifters. Refer to EM-72, "
CAMSHAFT" .
3. Turn crankshaft until the cylinder requiring new oil seals is at TDC. This will prevent valve from dropping
into cylinder.
4. Remove valve collet.
Compress valve spring with valve spring compressor, attach-
ment, adapter (SST). Remove valve collet with magnet hand.
CAUTION:
When working, take care not to damage valve lifter holes.
5. Remove valve spring retainer, valve spring and valve spring seat.
6. Remove valve oil seal using valve oil seal puller (SST).
INSTALLATION
1. Apply engine oil on new valve oil seal joint and seal lip.
2. Using valve oil seal drift (SST), press fit valve oil seal to height
“H” shown in the figure.
NOTE:
Dimension “H”: Height measured before valve spring seat instal-
lation
3. Install in the reverse order of removal after this step.
PBIC1803E
PBIC0884E
Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
PBIC0802E
OIL SEAL
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Removal and Installation of Front Oil SealNBS0000W
REMOVAL
1. Remove the following parts:
Undercover
Drive belts: Refer to EM-12, "DRIVE BELTS" .
Radiator cooling fan assembly: Refer to CO-21, "COOLING FAN" .
Crankshaft pulley: Refer to EM-53, "TIMING CHAIN" .
2. Remove front oil seal using suitable tool.
CAUTION:
Be careful not to damage front timing chain case and crank-
shaft.
INSTALLATION
1. Apply engine oil to both oil seal lip and dust seal lip of new front oil seal.
2. Install front oil seal.
Install front oil seal so that each seal lip is oriented as shown
in the figure.
Using suitable drift, press-fit until the height of front oil seal is
level with the mounting surface.
–Suitable drift: outer diameter 60 mm (2.36 in), inner diameter
50 mm (1.97 in).
CAUTION:
Be careful not to damage front timing chain case and
crankshaft.
Press-fit straight and avoid causing burrs or tilting oil
seal.
3. Install in the reverse order of removal after this step.
Removal and Installation of Rear Oil SealNBS0000X
REMOVAL
1. Remove transmission assembly. Refer to MT-18, "TRANSMISSION ASSEMBLY" (M/T models) or AT-
242, "TRANSMISSION ASSEMBLY" (A/T models).
2. Remove clutch cover and clutch disk (M/T models). Refer to CL-16, "
CLUTCH DISC, CLUTCH COVER" .
3. Remove flywheel (M/T models) or drive plate (A/T models). Refer to EM-107, "
CYLINDER BLOCK" .
PBIC2931E
SEM715A
PBIC2931E
EM-88
OIL SEAL
Revision: 2006 November2007 350Z
4. Remove rear oil seal with a suitable tool.
CAUTION:
Be careful not to damage crankshaft and cylinder block.
INSTALLATION
1. Apply new engine oil to new rear oil seal joint surface and seal lip.
2. Install rear oil seal so that each seal lip is oriented as shown.
Press in rear oil seal to the position as shown.
Using suitable drift, press-fit until the height of front oil seal is
level with the mounting surface.
–Suitable drift: outer diameter 100 mm (3.94 in), inner diameter
85 mm (3.35 in).
CAUTION:
Be careful not to damage crankshaft and cylinder block.
Press-fit oil seal straight to avoid causing burrs or tilting.
3. Install in the reverse order of removal after this step.
PBIC2932E
SEM715A
SBIA0281E
LBIA0454E