EXHAUST MANIFOLD AND THREE WAY CATALYST
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Revision: 2006 November2007 350Z
5. Remove undercover with power tool.
6. Disconnect heated oxygen sensor harness connectors.
CAUTION:
Be careful not to damage heated oxygen sensor 2.
Discard any heated oxygen sensor 2 which has been dropped onto a hard surface such as a
concrete floor. Replace with a new sensor.
7. Remove exhaust mounting bracket between three way catalysts (right and left bank) and transmission.
Refer to EX-3, "
EXHAUST SYSTEM" .
8. Remove exhaust front tube and three way catalysts (right and left bank).
9. Disconnect harness connector and remove air fuel ratio sensor
1 on both banks using heated oxygen sensor wrench (SST).
Put marks to identify installation positions of each air fuel ratio
sensor 1.
CAUTION:
Be careful not to damage air fuel ratio sensor 1.
Discard any air fuel ratio sensor 1 which has been
dropped onto a hard surface such as a concrete floor.
Replace with a new sensor.
10. Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft.
Refer to PS-17, "
POWER STEERING GEAR AND LINKAGE"
11. Remove water bypass pipe and heater pipe. Refer to CO-28, "WATER OUTLET AND WATER PIPING" .
12. Remove exhaust manifold cover.
13. Loosen mounting nuts in reverse order as shown in the figure to
remove exhaust manifold.
NOTE:
Disregard the numerical order No. 7 and 8 in removal.
14. Remove gaskets.
CAUTION:
Cover engine openings to avoid entry of foreign materials.
PBIC2299E
A : Right bank
B : Left bank
: Engine front
PBIC4953E
OIL PAN AND OIL STRAINER
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Revision: 2006 November2007 350Z
1. Drain engine oil. Refer to LU-7, "Changing Engine Oil" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine oil on drive belts.
2. Remove undercover with power tool.
3. Remove engine assembly from the vehicle, and separate front suspension member and transmission
from engine. Refer to EM-101, "
ENGINE ASSEMBLY" .
4. Lift the engine with hoist, and mount it onto widely use engine stand. Refer to EM-108, "
DISASSEMBLY" .
5. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
6. Remove starter motor. Refer to SC-8, "
STARTING SYSTEM" .
7. Remove idler pulley and bracket assembly. Refer to EM-53, "
TIMING CHAIN" .
8. Remove oil filter, as necessary. Refer to LU-9, "
OIL FILTER" .
9. Remove oil temperature sensor, as necessary.
10. Remove oil pan (lower) as follows:
a. Loosen mounting bolts with power tool in reverse order as
shown in the figure to remove.
b. Insert seal cutter (SST) between oil pan (upper) and oil pan
(lower).
CAUTION:
Be careful not to damage the mating surfaces.
Do not insert screwdriver, this will damage the mating
surface.
11. Remove oil strainer.
12. Remove rear cover plate.
13. Loosen mounting bolts with power tool in reverse order as
shown in the figure to remove oil pan (upper).
I n s e r t s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J 3 7 2 2 8 ) ] b e t w e e n o i l
pan (upper) and cylinder block. Slide seal cutter by tapping on
the side of tool with hammer. Remove oil pan (upper).
CAUTION:
Be careful not to damage mating surfaces.
Do not insert screwdriver, this will damage the mating
surface.
: Engine front
PBIC4956E
SEM365E
: Engine frontPBIC4957E
OIL PAN AND OIL STRAINER
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Tighten mounting bolts in numerical order as shown in the fig-
ure.
There are two types of mounting bolts. Refer to the following
for locating bolts.
e. Tighten transmission joint bolts. Refer to MT-18, "
TRANSMISSION ASSEMBLY" (M/T models) or AT- 2 4 2 ,
"TRANSMISSION ASSEMBLY" (A/T models).
2. Install oil strainer to oil pump.
Apply locking sealant to the thread of mounting bolts.
Use Genuine High Strength Thread Locking Sealant or equivalent. Refer to GI-45, "
RECOM-
MENDED CHEMICAL PRODUCTS AND SEALANTS" .
3. Install oil pan (lower) as follows:
a. Use scraper to remove old liquid gasket from mating surfaces.
Also remove old liquid gasket from mating surface of oil pan
(upper).
Remove old liquid gasket from the bolt holes and thread.
CAUTION:
Do not scratch or damage the mating surfaces when clean-
ing off old liquid gasket.
b. Apply a continuous bead of liquid gasket with tube presser [SST:
WS39930000 ( — )] (A) to the oil pan (lower) as shown in the
figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
CAUTION:
Attaching should be done within 5 minutes after coating.
c. Install oil pan (lower).
Tighten mounting bolts in numerical order as shown in the fig-
ure.
4. Install oil pan drain plug.
Refer to the figure of components of former page for installation direction of drain plug washer. Refer to
EM-26, "
Removal and Installation" .
: Engine front
M8 × 92 mm (3.62 in) : 7, 10, 13
M8 × 25 mm (0.98 in) : Except the above
PBIC4957E
SEM958F
b : 4.0 – 5.0 mm (0.157 – 0.197 in)
PBIC4959E
: Engine front
PBIC4956E
EM-52
FRONT TIMING CHAIN CASE
Revision: 2006 November2007 350Z
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of exhaust gases, or any oil/fluids including
engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
EM-54
TIMING CHAIN
Revision: 2006 November2007 350Z
Refer to GI-11, "Components" for symbol marks in the figure.
NOTE:
This section describes procedures for removing/installing front timing chain case and timing chain related
parts, and rear timing chain case, when oil pan (upper) needs to be removed/installed for engine overhaul,
etc.
To remove/install front timing chain case, timing chain, and its related parts without removing oil pan
(upper), refer to EM-44, "
FRONT TIMING CHAIN CASE" .
REMOVAL
1. Remove engine assembly from the vehicle, and separate front suspension member and transmission
from engine. Refer to EM-101, "
ENGINE ASSEMBLY" .
2. Lift the engine with hoist and mount it onto widely use engine stand. Refer to EM-108, "
DISASSEMBLY" .
3. Remove intake manifold collector. Refer to EM-17, "
INTAKE MANIFOLD COLLECTOR" .
4. Remove power steering oil pump bracket. Refer to PS-28, "
POWER STEERING OIL PUMP" .
5. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
6. Remove water bypass hose, water hose clamp and idler pulley bracket from front timing chain case.
7. Remove left and right valve timing control covers (including magnet retarder and cover) with the following
procedure.
a. Loosen mounting bolts in reverse order as shown in the figure.
1.Timing chain tensioner (secondary)
(left bank)2. Internal chain guide 3.Timing chain tensioner (secondary)
(right bank)
4. Camshaft sprocket (EXH) 5. Timing chain (secondary) 6. Timing chain (primary)
7. Camshaft sprocket (INT) 8. Slack guide 9. Timing chain tensioner (primary)
10. Crankshaft sprocket 11. Camshaft sprocket (INT) 12. Timing chain (secondary)
13. Camshaft sprocket (EXH) 14. O-ring 15. Rear timing chain case
16. O-ring 17. O-ring 18. O-ring
19. Bracket 20. Bracket 21. Front timing chain case
22.Valve timing control cover gasket
(LH)23. Valve timing control cover (LH) 24. O-ring
25. Crankshaft pulley bolt 26. Crankshaft pulley 27. Front oil seal
28. Idler pulley 29. O-ring 30. Oil level gauge guide
31. Drive belt auto-tensioner 32. Idler pulley 33. Idler pulley bracket
34. Alternator bracket 35. Water outlet (front) 36.Valve timing control cover gasket
(RH)
37. Valve timing control cover (RH) 38. Power steering oil pump bracket
A. Refer to EM-60
A : Right bank
B : Left bank
C : Dowel pin hole
PBIC4965E
TIMING CHAIN
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INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
EM-80
CAMSHAFT
Revision: 2006 November2007 350Z
4. Crank the engine, and then make sure that engine oil comes out
from valve timing control solenoid valve hole. End crank after
checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do not allow engine oil to get on rubber
components such as drive belt or engine mount insulators. Immediately wipe off any splashed
engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from valve timing control solenoid valve hole. Refer to LU-4, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-4, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Valve ClearanceNBS0000U
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
1 : Valve timing control solenoid valve
: Engine front
PBIC5141E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
OIL SEAL
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Removal and Installation of Front Oil SealNBS0000W
REMOVAL
1. Remove the following parts:
Undercover
Drive belts: Refer to EM-12, "DRIVE BELTS" .
Radiator cooling fan assembly: Refer to CO-21, "COOLING FAN" .
Crankshaft pulley: Refer to EM-53, "TIMING CHAIN" .
2. Remove front oil seal using suitable tool.
CAUTION:
Be careful not to damage front timing chain case and crank-
shaft.
INSTALLATION
1. Apply engine oil to both oil seal lip and dust seal lip of new front oil seal.
2. Install front oil seal.
Install front oil seal so that each seal lip is oriented as shown
in the figure.
Using suitable drift, press-fit until the height of front oil seal is
level with the mounting surface.
–Suitable drift: outer diameter 60 mm (2.36 in), inner diameter
50 mm (1.97 in).
CAUTION:
Be careful not to damage front timing chain case and
crankshaft.
Press-fit straight and avoid causing burrs or tilting oil
seal.
3. Install in the reverse order of removal after this step.
Removal and Installation of Rear Oil SealNBS0000X
REMOVAL
1. Remove transmission assembly. Refer to MT-18, "TRANSMISSION ASSEMBLY" (M/T models) or AT-
242, "TRANSMISSION ASSEMBLY" (A/T models).
2. Remove clutch cover and clutch disk (M/T models). Refer to CL-16, "
CLUTCH DISC, CLUTCH COVER" .
3. Remove flywheel (M/T models) or drive plate (A/T models). Refer to EM-107, "
CYLINDER BLOCK" .
PBIC2931E
SEM715A
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