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32. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
33. Install bearing race to output shaft.
34. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-45, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from transmission case and rear extension assembly
mounting surfaces.
35. Install rear extension assembly to transmission case.
CAUTION:
Insert the tip of parking rod between parking pawl and the
parking actuator support when assembling rear extension
assembly.
36. Tighten rear extension assembly mounting bolts to the specified
torque. Refer to AT- 2 4 6 , "
Components" .
CAUTION:
Do not reuse self-sealing bolts.
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37. Install needle bearing in drum support.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 5 3 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
38. Install direct clutch assembly in reverse brake.
CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
39. Install high and low reverse clutch assembly in direct clutch.
40. Align drive plate using a flat-bladed screwdriver.
41. Install high and low reverse clutch hub, mid sun gear assembly
and rear sun gear assembly as a unit.
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CAUTION:
Make sure that portion “A” of high and low reverse clutch
drum protrudes approximately 2 mm (0.08 in) beyond por-
tion “B” of rear sun gear.
42. Install needle bearing in rear carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 5 3 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
43. Install bearing race in rear carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
44. Install rear carrier assembly in direct clutch drum.
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45. Install needle bearing (rear side) to mid carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 5 3 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
46. Install needle bearing (front side) to mid carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 5 3 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
47. Install mid carrier assembly in rear carrier assembly.
48. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
49. Install seal rings in input clutch assembly.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
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50. Install band servo anchor end pin and lock nut in transmission
case.
CAUTION:
Do not reuse band servo anchor end pin.
51. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
52. Install front sun gear to front carrier assembly.
CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
53. Install needle bearing to front sun gear.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 5 3 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
54. Adjust brake band tilting using a clip so that brake band contacts
front sun gear drum evenly.
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ASSEMBLY
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55. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to the specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the spec-
ified torque. Refer to AT- 2 4 6 , "
Components" .
AdjustmentNCS0009J
TOTAL END PLAY
Measure clearance between front sun gear and bearing race for
oil pump cover.
Select proper thickness of bearing race so that end play is within
specifications.
1. Measure dimensions “K” and “L” and then calculate dimension
“J”.
a. Measure dimension “K”.: 5.0 N·m (0.51 kg-m, 44 in-lb)
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b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1 ” and “M2 ” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension “M
1 ”.
c. Measure dimension “M
2 ”. “J”: Distance between oil pump fitting surface of
transmission case and needle bearing mating
surface of front sun gear.
J = K – L
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d. Calculate dimension “M”.
3. Adjust total end play “T
1 ”.
Select proper thickness of bearing race so that total end play
is within specifications. Refer to “Parts Information” for bear-
ing race selection.
Assembly (2)NCS0009K
1. Install O-ring to oil pump assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install bearing race to oil pump assembly.
CAUTION:
Apply petroleum jelly to bearing race.“M”: Distance between transmission case fitting
surface of oil pump and needle bearing on oil
pump.
M = M
1 – M2
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T1 = J – M
Total end play “T
1 ”:
Refer to AT- 3 1 2 , "
Total End Play" .
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