2007 MITSUBISHI LANCER EVOLUTION ABS

REAR AXLE -Troubleshooting 27B-10
Diagnosis
code No.Reference page Diagnosis items
61Stop lamp switch systemopen-circuitRefer to
GROUP22
62ACD mode changeover switchstuck
GROUP22.
63Parking brake switch systemshort-circuit or not re-
turned
65ABS monitor systemopen-circuit or defective
ABS
71Proportioning valve systemopen- or short-circuit27B-11
72Directional control valve (right) systemopen- or short-circuit27B-12
73Directional control valve (left) systemopen- or short-circuit27B-13
74Proportioning valve systemopen- or short-circuitRefer to
GROUP22
81Electric pump relay systemopen- or short-circuit
GROUP22.
82electric pump malfunction
or pressure sensor defect
84AYC control error–
85ACD control errorRefer to
GROUP 22.
NOTE
Code No.84 is not a code number output due to malfunction, but a code number output when control
for the 4WD-ECU to protect the AYC is stopped in excessive driving. AYC control can be recovered
by turning the ignition switch ON to OFF to ON.

REAR AXLE -Knuckle27B-28
KNUCKLE
REMOVAL AND INSTALLATION
Caution
1. If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to
contact the parts or tools to the caliper because the paint of caliper will be scratched. And
if there is brake fluid on the caliper, wipe out quickly.
2. With the part marked with *, first temporarily tighten it, then ground the vehicle and tighten
it to specification in unloaded condition.
Pre-removal Operation
Rear Hub Assembly Removal (Refer to P.27-25.)Post-installation Operation
DPress dust cover with a finger to check for crack
or damage in the dust cover.
DRear Hub Assembly Installation (Refer to P.27-25.)
1
2
3
4
5
6
25±6 N·m81±6 N·m
81±6 N·m*
88±10 N·m*
81±6 N·m
Removal steps
1. Vehicle speed sensor ABS or ACD>
AA"2. Knuckle and trailing arm connection
3. Knuckle and lower arm connectionAA"4. Knuckle and toe-control arm connec-
tion
AA"5. Knuckle and upper arm connection
6. Knuckle assembly
REMOVAL SERVICE POINT
AA"KNUCKLE AND TRAILING ARM/TOE-CONTROL
ARM/UPPER ARM DISCONNECTION
Caution
1. Use special tools to loosen the nut from the ball joint
instead of removing it.
2. Hang special tools with ropes to prevent them from
falling.
Nut
Cord
Ball joint
MB991113 or
MB990635

REAR AXLE -Drive Shaft27B-29
DRIVE SHAFT
REMOVAL AND INSTALLATION
Caution
1. If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to
contact the parts or tools to the caliper because the paint of caliper will be scratched. And
if there is brake fluid on the caliper, wipe out quickly.
2. With the part marked with *, first temporarily tighten it, then ground the vehicle and tighten
it to specification in unloaded condition.
Pre-removal Operation
DGear Oil Draining (Refer to P.27-17.)
DCenter Exhaust Pipe Removal (Refer to GROUP
15.)Post-installation Operation
DPress dust cover with a finger to check for crack
or damage in the dust cover.
DCenter Exhaust Pipe Installation (Refer to GROUP
15.)
DGear Oil Filling (Refer to P.27-17.)
DParking Brake Lever Stroke Check and Adjustment
DWheel Alignment Check and Adjustment (Refer to
GROUP 34 – On-vehicle Service.)
4
1
3
7
6510
2
8
9
11
12
225±25 N·m
54±5 N·m
88±10 N·m*
81±6 N·m*
81±6 N·m
25±6 N·m
Removal steps
AA"1. Rear brake caliper
2. Rear brake disc
3. Parking brake shoe & lining assembly
(Refer to GROUP 36 - Parking Brake
Drum.)
4. Clip
5. Parking brake cable connection
6. Split pinAB""BA7. Drive shaft nut
8. Vehicle speed sensor ABS or ACD>
9. Knuckle and trailing arm connection
10. Knuckle and lower arm connection
11. Knuckle and toe-control arm connec-
tion
AC""AA12. Rear drive shaft assembly

REAR AXLE -Drive Shaft27B-32
DISASSEMBLY AND REASSEMBLY
Caution
(1) On the vehicles with ABS or ACD, when the drive shaft is disassembled or reassembled, be
careful not to interfere with the rotor for wheel speed sensor installed to the B.J. outer race
to prevent the rotor from damage.
(2) Never disassemble the B.J. assembly except when replacing the B.J. boot.
2
6
4
3
5
7
1
4
2
43
61
2
4
51
2
9
10
1
8
8
97
6
T.J. repair kitT.J. boot repair kit B.J. boot repair kit
Disassembly steps
"BA1. T.J. boot band (large)
"BA2. T.J. boot band (small)
AA""AA3. T.J. case
4. Snap ring
AA""AA5. Spider assemblyAB""AA6. T.J. boot
7. B.J. boot band (large)
8. B.J. boot band (small)
9. B.J. boot
10. B.J. assembly

FRONT SUSPENSION -General Information33A-2
GENERAL INFORMATION
The front suspension is a McPherson strut with
coil spring. The shock absorber is gas-filled
hydraulic double-acting type.
COIL SPRING
ItemRS ,
RS-IIRS
Wire diameter·average
diameter·free length mm14·155·28114·155·275
CONSTRUCTION DIAGRAM
Stabilizer barCoil spring
Strut assembly
(shock absorber) Crossmember
Lower armStrut insulator
Stabilizer link
Crossmember bar
Lower arm bushing
(pillow ball bushing with rubber)

FRONT SUSPENSION -Strut Assembly33A-6
STRUT ASSEMBLY
REMOVAL AND INSTALLATION
Post-installation Operation
Wheel alignment check and adjustment (Refer to
P.33A-4.)
44±5N·m
3
21
167±9N·m
4
5
Removal steps
1. Front wheel speed sensor harness
bracket
2. Brake hose bracket3. Knuckle connection
4. Strut mounting nut
5. Strut assembly

BASIC BRAKE SYSTEM 35A.........................................
ANTI-SKID BRAKING SYSTEM (ABS) <4WD> 35B......................
35A-1
SERVICE BRAKES
CONTENTS

35A-2
BASIC BRAKE
SYSTEM
CONTENTS
GENERAL INFORMATION 3..................
SERVICE SPECIFICATIONS 5.................
LUBRICANTS 6..............................
SEALANT 6..................................
SPECIAL TOOLS 6...........................
ON-VEHICLE SERVICE 7.....................
Brake Pedal Check and Adjustment 7............
Brake Booster Operating Test 8.................
Check Valve Operation Check 9.................
Proportioning Valve Function Test
9......................Bleeding 10....................................
Brake Fluid Level Sensor Check 11.............
Disc Brake Pad Check and Replacement 11......
Disc Brake Rotor Check 13.....................
Brake Disc Thickness Check 14.................
Brake Disc Run-out Check and Correction 14....
BRAKE PEDAL 16...........................
PROPORTIONING VALVE, MASTER
CYLINDER AND BRAKE BOOSTER 17........
Master Cylinder 19.............................
DISC BRAKE 20.............................