2007 MITSUBISHI LANCER EVOLUTION cooling

ENGINE COOLING -Radiator14-16
1 23
45
6
7
12±2 N·m
9
16
14 19
18 12
17 10
8
13
15 10
20 21
12±2 N·m5.0±1.0 N·m
3.5±0.4 N·m
4.5±0.4 N·m4.0±0.4 N·m
13
1112±1 N·m
Radiator removal steps
1. Radiator drain plug
2. Radiator cap
3. Reserve tank hose
4. Reserve tank
5. Reserve tank cap
6. Reserve tank hose
7. Reserve tank bracket
AA""AA8. Radiator upper hose
AA""AA9. Radiator lower hose
10. Upper insulator
AB"11. Air Pipe B mounting bolt
12. Radiator assembly
13. Lower insulator
14. Radiator fan controller connector
15. Radiator fan controller, radiator fan
motor, fan and shroud assemblyRadiator fun controller and radiator
fun motor removal steps
AB"11. Air Pipe B mounting bolt
14. Radiator fan controller connector
16. Radiator fan motor connector
17. Radiator fan controller
18. Radiator fan motor fan and shroud
assembly
19. Fan
20. Radiator fan motor
21. Shroud

ENGINE COOLING -RadiatorENGINE COOLING -Radiator14-17
REMOVAL SERVICE POINTS
AA"RADIATOR UPPER HOSE/RADIATOR LOWER
HOSE REMOVAL
After making mating marks on the radiator hose and the hose
clamp,disconnect the radiator hose.
AB"AIR PIPE B MOUNTING BOLT REMOVAL
After removing the bolt, position air pipe B out of the way
so that the pipe does not interfere with the radiator assembly
or the radiator fan motor, the fan and shroud assembly.
INSTALLATION SERVICE POINT
"AARADIATOR LOWER HOSE/RADIATOR UPPER
HOSE INSTALLATION
1. Insert each hose as far as the projection of the water
inlet pipe, water outlet fitting or radiator.
2. Align the mating marks on the radiator upper hose and
hose clamp, and then connect the radiator hose.

SRS -AirBagModuleandSeatBeltPre-tensioner
Disposal Procedures52B-65
Driver’s air bag module
(1) Remove the steering column cover, lower.
(Refer to GROUP 52A – Instrument Panel.)
(2) Disconnect the clock spring 2-pin connector and
instrument panel wiring harness connector (2-pin,
yellow).
NOTE
Once disconnected from the instrument panel wiring
harness, both electrodes of the clock spring connector
short automatically. This prevents the driver’s air bag
from accidental deployment caused by static, etc.
(3) Connect deployment harnesses longer than 6 m to
each SRS air bag adapter harness and insulate the
connections with plastic tape.
Also, connect the deployment harnesses in the other
ends to short, thereby preventing the driver’s air bag
from accidental deployment caused by static etc.
(4) Connect the SRS air bag adapter harness to the
clock spring 2-pin connector and route the deployment
harnesses out of the vehicle.
(5) Close all the doors with the windows fully closed and
put a cover over the vehicle to minimize report.
Caution
The cover is required as the glass, if already
damaged, may break.
(6) Separate the deployment harnesses as far from the
vehicle as possible and connect to the terminals of the
battery removed from the vehicle. Then deploy.
Caution
1) Before deploying the air bag, see that no one is in
and near the vehicle. Also, put on safety glasses.
2) The deployment makes the inflator of the
driver’s air bag very hot. Before handling the
inflator, wait more than 30 minutes for cooling.
3) If the driver’s air bag module fails to deploy
although the procedure is respected, do not go
near the module. Contact your local distributor.
(7) Discard the deployed air bag module according to
Deployed Air Bag Module Disposal Procedures.
(Refer to P.52B-75.)
Instrument panel wiring
harness connector
(2-pin yellow)Clock spring
2-pin connector
SRS air bag
adapter harness
MB372530Shorted
6 m or longer
Insulation
tape Deployment harnesses
Clock spring
2-pin connector
SRS air bag adapter
harness MB372530
Deployment
harnesses
Cover
Deployment
harnesses

SRS -AirBagModuleandSeatBeltPre-tensioner
Disposal Procedures52B-67
(6) Separate the deployment harnesses as far from the
vehicle as possible and connect to the terminals of the
battery removed from the vehicle. Then deploy.
Caution
1) Before deploying the air bag, see that no one is
in and near the vehicle. Also, put on safety
glasses.
2) The deployment makes the inflator of the front
passenger’s air bag very hot. Before handling
the inflator, wait more than 30 minutes for
cooling.
3) If the front passenger’s air bag module fails to
deploy although the procedure is respected,
do not go near the module. Contact your local
distributor.
(7) Discard the deployed air bag module according to
Deployed Air Bag Module Disposal Procedures.
(Refer to P.52B-75.)
Seat belt pre-tensioner
(1) Remove the center pillar lower trim.
(Refer to GROUP 52A - Instrument Panel.)
(2) Disconnect the seat belt pre-tensioner 2 - pin
connector (red) from the floor wiring harness
connector (2 - pin, red).
NOTE
Once disconnected from the floor wiring harness, both
electrodes of the seat belt pre-tensioner connector
short-circuit automatically. This prevents the seat belt
pre-tensioner from accidental deployment caused by
static, and etc.
(3) Connect deployment harnesses longer than 6 m to
each SRS air bag adapter harness and insulate the
connections with plastic tape.
Also, connect the deployment harnesses in the other
ends to short, thereby preventing the seat belt
pre-tensioner from accidental deployment caused by
static etc.
(4) Connect the SRS air bag adapter harness to the
seat belt pre-tensioner 2 - pin connector (red) and pull
out the operation harness.
Seat belt pretensioner
2 - pin connector (red)
Floor wiring
harness connector
(2 - pin, red)
SRS air bag
adapter harness
MB686560
Insulation tapeShort-circuited
6 m or longer
Deployment harness
Deployment
harnesses SRS air bag
adapter harness
MB686560
Seat belt
pre-tensioner
2 - Pin connector
(red)

SRS -AirBagModuleandSeatBeltPre-tensioner
Disposal Procedures52B-68
(5) Close all the doors with the windows fully closed and
put a cover over the vehicle to minimize report.
Caution
The cover is required as the glass, if already
damaged, may break.
(6) Separate the deployment harnesses as far from the
vehicle as possible and connect to the terminals of
the battery removed from the vehicle. Then deploy.
Caution
1) Before operating the seat belt pre-tensioner,
see that no one is in or near the vehicle.
2) The operation makes the insulator of the seat
belt pre-tensioner very hot. Before handling
the inflator, wait more than 30 minutes for
cooling.
3) If the seat belt pre-tensioner fails to operate
although the procedure is respected, do not go
near the seat belt pre-tensioner. Contact your
local distributor.
(7) Discard the operated seat belt pre-tensioner accord-
ing to Disposal Procedure. (Refer to P.52B-75.)
DEPLOYMENT OUTSIDE THE VEHICLE
Caution
1. Carry out air bag deployment or seat belt pre-tensioner
operation on large flat place at least 6 m away from any
object or person.
2. Avoid a strong wind weather when carrying out
deployment or operation outside the vehicle. Ignite the
air bag at a place upwind from the air bag module and
the seat belt pre-tensioner even in a breeze weather.
1. Disconnect the negative ( - ) and positive (+) battery cables
from the battery terminals, and then remove the battery
from the vehicle.
Caution
Wait at least 60 seconds before any further job after the
disconnection of the battery cables. (Refer to P.52B-3.)
2. Carry out deployment of the air bag module and operation
of the seat belt pre-tensioner according to the following
procedure.
Driver’s side air bag module
type>
(1) Remove the driver’s air bag module from the vehicle.
(Refer to P.52B-52.)
Caution
Once disconnected, both electrodes of the driver’s air
bag module connector short automatically to prevent
accidental deployment caused by static etc. Still, in
consideration of the accidental deployment, store the
air bag module on flat place with deployment surface
facing up. Also, do not put anything on it.
Cover
Deployment
harnesses

SRS -AirBagModuleandSeatBeltPre-tensioner
Disposal Procedures52B-70
(7) Separate the deployment harnesses as far from the
driver’s side air bag module as possible and connect
to the terminals of the battery removed from the
vehicle. Then deploy.
Caution
1) Before the deployment, see that no one is near
around the driver’s air bag module.
2) The deployment makes the inflator of the
driver’s air bag very hot. Before handling the
inflator, wait more than 30 minutes for cooling.
3) If the driver’s air bag module fails to deploy
although the procedure is respected, do not go
near the module. Contact your local
distributor.
(8) Discard the deployed air bag module as specified
in Deployed Air Bag Module Disposal Procedures.
(Refer to P.52B-75.)
Driver’s side air bag module
type>
(1) Remove the steering wheel - air bag module assembly
from the vehicle. (Refer to P.52B-52.)
Caution
Once disconnected, both electrodes of the driver’s
air bag module connector short automatically to
prevent accidental deployment caused by static
etc. Still, in consideration of the accidental
deployment, store the air bag module on flat place
with deployment surface facing up. Also, do not
put anything on it.
(2) Prepare two deployment harnesses longer than 6 m
for deployment and connect the terminals in one end
to short-circuit. This is to prevent accidental
deployment caused by static etc.
(3) Touch the vehicle’s body with bare hands to discharge
static in you.
Caution
Never fail to do Step (3) in order to prevent
accidental deployment caused by static.
Deployment harnesses
Shorted Deployment harnesses
6 m or longer

SRS -AirBagModuleandSeatBeltPre-tensioner
Disposal Procedures52B-71
(4) Release the secured connector of the steering
wheel - driver’s air bag module assembly to cut off
the connector from the harness with a nipper and
etc. Connect deployment harnesses to each of two
separated harnesses and cover the area with
insulation tape.
(5) Use a rope to tie the steering wheel - driver’s air bag
module assembly to secure old tyres with wheels.
(6) Route the deployment harness connected to driver’s
air bag module beneath old tyres with wheels. Then,
secure the steering wheel - driver’s air bag module
assembly with the deployment surface facing up.
(7) Place three old tyres without wheels on the tyre
secured with the driver’s air bag module.
(8) Separate the deployment harnesses as far from the
driver’s side air bag module as possible and connect
to the terminals of the battery removed from the
vehicle. Then deploy.
Caution
1) Before the deployment, see that no one is near
around the driver’s air bag module.
2) The deployment makes the inflator of the
driver’s air bag very hot. Before handling the
inflator, wait more than 30 minutes for cooling.
3) If the driver’s air bag module fails to deploy
although the procedure is respected, do not go
near the module. Contact your local
distributor.
(9) Discard the deployed air bag module as specified
in Deployed Air Bag Module Disposal Procedures.
(Refer to P.52B-75.)Deployment
harness
Short-circuited area Steering wheel - driver’s air bag
module assembly
Insulation tape
Steering wheel - driver’s air bag module assembly
Deployment
harness
Tyres without wheels
Deployment harnesses
Deployment harnesses

SRS -AirBagModuleandSeatBeltPre-tensioner
Disposal Procedures52B-73
(6) Disconnect the deployment harnesses as far from
the front passenger’s air bag module as possible and
connect the harnesses to the battery removed from
the vehicle.
Caution
1) Before the deployment, see that no one is near
the front passenger’s air bag module.
2) The deployment makes the inflator of the front
passenger’s air bag very hot. Before handling
the inflator, wait more than 30 minutes for
cooling.
3) If the front passenger’s air bag module fails to
deploy although the procedure is respected,
do not go near the module. Contact your local
distributor.
(7) Discard the deployed air bag module as specified
in Deployed Air Bag Module Disposal Procedures.
(Refer to P.52B-75.)
Seat belt pre-tensioner
(1) Remove the seat belt with pre-tensioner from the
vehicle. (Refer to P.52B-61.)
Caution
Once disconnected, both electrodes of the seat
belt pre-tensioner are short-circuited
automatically to prevent accidental deployment
caused by static etc. Still, in consideration of the
accidental deployment, store the air bag module
on flat place with deployment surface facing up.
Also, do not put anything on it.
(2) Connect deployment harness 6 m or longer with the
SRS air bag adapter harness respectively. Insulate
the connection with tape.
Moreover, the ends of the operation harness should
be connected (short-circuited) to each other. Thus,
it prevents the seat belt pre-tensioner from accidental
deployment caused by static and etc.
Deployment harnesses
SRS air bag
adapter
harness
MR686560Shorted
6 m long
or more Insulation tape
Deployment
harnesses