2007 MITSUBISHI LANCER EVOLUTION engine mount

ENGINE -Crankshaft Oil Seal11A-27
REMOVAL SERVICE POINT
AA"FLYWHEEL BOLT REMOVAL
INSTALLATION SERVICE POINTS
"AACRANKSHAFT REAR OIL SEAL INSTALLATION
1. Apply small quantity of engine oil on the circumference
of oil seal lip.
2. Use special tool to press in oil seal up to the chamfered
surface of oil seal case.
"BAFLYWHEEL BOLT INSTALLATION
Use the special tool to fix the flywheel and tighten the bolt
to the specified torque in the same way as that for removal.
Tightening Torque: 132±5 N·m
"CACRANKSHAFT FRONT OIL SEAL INSTALLATION
1. Apply small quantity of engine oil on the circumference
of oil seal lip.
2. Use special tool to press in oil seal up to the chamfered
surface of oil seal case.
"DACRANKSHAFT SPROCKET B INSTALLATION
1. Clean and degrease crankshaft sprocket B and crankshaft
sprocket B mounting surface of crankshaft.
NOTE
Degrease to prevent the friction coefficient of pressed
surface from dropping by stuck oil.
2. Position crankshaft sprocket B to the direction as shown
in the illustration.
MD998781
Crankshaft
Oil Seal
MB990938
MD998776
MD998382
Oil Seal
Crankshaft
MD998285
(oil applied to the
circumference)
Crankshaft
sprocket B
Degrease
Engine FrontCrankshaft

ENGINE -Cylinder Head Gasket11A-31
REMOVAL SERVICE POINT
AA"CYLINDER HEAD BOLTS REMOVAL
Use the special tool to loosen the bolt in 2 to 3 times in
the order of the numbers shown in the illustration for removal.
INSTALLATION SERVICE POINTS
"AACYLINDER HEAD GASKET INSTALLATION
1. Remove residual gasket attached on the mounting surface
of the gasket.
Caution
Do not let contaminants get into engine coolant, oil
passage or cylinder.
2. With individual holes of cylinder head aligned on individual
holes of cylinder head gasket, install cylinder head gasket
on cylinder head.
"BACYLINDER HEAD BOLTS INSTALLATION
1. Ensure that the length under head of cylinder head bolts
is under the limit value. When the measured value exceeds
the limit value, replace the bolt with new one.
Limit (A): 99.4 mm
2. Apply small quantity of engine oil at the threads of cylinder
head bolts and the washers.
1
5
4
2
7
38
69
10
Engine Front
MB991654
A
(Engine oil)

ENGINE -Cylinder Head Gasket11A-33
3. In case of not rotating smoothly, remove the fuel high
pressure hose and insert it to the delivery pipe again
after checking damage of the O-ring since there is a
possibility of O-ring engagement.
4. Tighten fuel high pressure hose mounting bolts to the
specified torque.
Tightening Torque: 5.0±1.0 N·m
"DAOIL RETURN PIPE GASKET INSTALLATION
Gasket should be replaced with a new one, and set the convex
part to the position as shown in the illustration for installation.
NOTE
There is no specific direction indicated for installing the
turbocharger side of the oil return pipe gasket.
Convex part

ENGINE -Timing Belt and Timing Belt B11A-34
TIMING BELT AND TIMING BELT B
REMOVAL AND INSTALLATION
Caution
If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper because the paint of caliper will be scratched.
Pre-removal and Post-installation Operation
DUnder Cover Removal and Installation (Refer to GROUP 51 - Front Bumper.)
DSide Cover Removal and Installation
DDrive Belt Tension Check (Refer to P.11A-7.)
DCrankshaft Pulley Removal and Installation (Refer to P.11A-15.)
DCrossmember Bar Removal and Installation (Refer to GROUP 32 - Engine Roll Stopper, Centermember.)
DFront Exhaust Pipe Removal and Installation (Refer to GROUP 15.)
DEngine Mounting Removal and Installation (Refer to GROUP 32.)
1
2
3
4 5
67 89
10
11±1 N·m
8.8±1.0 N·m
44±10 N·m
24±4 N·m
11±1 N·m
9.0±1.0 N·m64±5 N·m 11±1 N·m48±5 N·m21±4 N·m
23±3 N·m
11
35±6 N·m
Removal steps
1. Timing belt front upper cover
2. Water pump pulley
3. Timing belt front center cover
4. Idler pulley
5. Drive belt auto-tensioner
6. Timing belt front lower cover"GADTiming belt tension adjustment
AA""FA7. Timing belt
"EA8. Tensioner pulley
9. Tensioner arm
"DA10. Auto-tensioner
11. Idler pulley

ENGINE -Timing Belt and Timing Belt B11A-35
12
1314 1516
8.8±1.0 N·m
162±5 N·m 19±3 N·m
(Engine oil)
12. Crank angle sensor
AB""CA13. Crankshaft sprocket
"CA14. Crankshaft sensing blade"BADTiming belt B tension adjustment
"AA15. Timing belt B tensioner
AC""AA16. Timing belt B
REMOVAL SERVICE POINTS
AA"TIMING BELT REMOVAL
1. Rotate the crankshaft clockwise and mate timing marks
with each other to position No.1 cylinder at compression
TDC.
Caution
Ensure that the crankshaft always rotates clockwise.
2. Loosen the mounting bolt of the tensioner pulley and
remove the timing belt.
Caution
When the timing belt is reused, use a chalk to indicate
an arrow of rotation direction on the back of the belt
so that it can be re-assembled in the same direction
as before.
AB"CRANKSHAFT SPROCKET REMOVALTiming Mark
MB991367
Crankshaft
sprocket
MB991385

ENGINE -Timing Belt and Timing Belt B11A-36
AC"TIMING BELT B REMOVAL
Caution
When the timing belt B is reused, use a chalk to indicate
an arrow of rotation direction on the back of the belt
so that it can be re-assembled in the same direction as
before.
INSTALLATION SERVICE POINTS
"AATIMING BELT B/TIMING BELT B TENSIONER
INSTALLATION
1. Check that timing marks of crankshaft sprocket B and
balancer shaft sprocket are aligned with each other.
2. Install timing belt B to crankshaft sprocket B and balancer
shaft sprocket. Prevent the tension side of the belt from
sagging.
3. Position the center of the timing belt tensioner B at the
center or upper left of the mounting bolt and flange pulley
at the engine front to assemble and fix them temporarily.
4. Adjust the tension of timing belt B.
"BATIMING BELT B TENSION ADJUSTMENT
1. Apply force to the timing belt B tensioner in the direction
indicated by the arrow to give tension torque (3.0±0.4
N·m) to the timing belt B so that the tension side of the
timing belt B can become tense. Maintaining the condition,
tighten the mounting bolt to the specified torque for fixing.
Tightening Torque: 19±3 N·m
Caution
Be careful not to let the tensioner rotate together when
tightening the mounting bolt. If the tensioner rotates
together, belt tension becomes too much.
2. Measure the tension of timing belt B by following
procedures.
Standard value:
ItemWhen adjustedWhen replaced
Vibration frequency
Hz76 - 9276 - 92
Deflection mm
(Reference)5-75-7
Crankshaft
sprocket B
Timing
mark
Timing Mark
Belt Tension Side
Balancer shaft
sprocket
Center of
the pulley
Center of the
mounting bolt

ENGINE -Timing Belt and Timing Belt B11A-38
"CACRANKSHAFT SENSING BLADE/CRANKSHAFT
SPROCKET INSTALLATION
1. Clean and degrease the crankshaft sensing blade and
the crankshaft sprocket mounting surfaces of the
crankshaft sprocket and the crankshaft.
2. Install the crankshaft sensing blade and crankshaft
sprocket to the direction as shown in the illustration.
3. Clean the tapped hole of the crankshaft.
4. Position the chamfered side of the washer to the direction
as shown in the illustration and install to the crankshaft
bolt.
5. Apply a small quantity of engine oil to the contact surface
and the threads of crankshaft bolts.
6. Use the special tool to hold the crankshaft sprocket and
tighten the the crankshaft bolt to the specified torque
in the same way as that for removal.
Tightening Torque: 162±5 N·m
"DAAUTO-TENSIONER INSTALLATION
1. If the auto-tensioner rod is being extended, set according
to the following procedure.
(1) Use a press or a vise to compress the rod of the
auto-tensioner slowly and align the mounting hole
A of the rod with the mounting hole B of the tensioner
cylinder.
Caution
Ensure that the operation should be done slowly
because quick compression could damage a rod.
(2) Insert a wire or etc. into the mated mounting hole.
NOTE
If the automatic tensioner is replaced with a new one,
the automatic tensioner comes with a new pin.
2. Install the auto-tensioner to the engine and tighten the
mounting bolt to the specified torque. Do not remove
a wire or a pin before completing timing belt tension
adjustment.
Tightening Torque: 23±3 N·m
"EATENSIONER PULLEY INSTALLATION
Secure the tensioner pulley temporarily as shown in the
illustration.
Clean
Engine Front
Degrease
Crankshaft
Crankshaft
sprocket
Washer
Crankshaft boltCrankshaft sensing
blade
AB
Wire
Tensioner pulley hole

ENGINE -Timing Belt and Timing Belt B11A-40
(2) Hook the timing belt with exhaust side of the camshaft
sprocket and retain the specified position indicated
in the figure with paper clips.
(3) Use two wrenches to hook the timing belt to the intake
side of the camshaft sprocket while aligning the timing
marks on the rocker cover and camshaft sprocket.
(4) Retain timing belt at the specified positions with paper
clips according to the figure.
(5) Hook the timing bolt to the tensioner pulley.
(6) Remove two paper clips.
Caution
After hooking the timing belt, apply force to the
camshaft sprocket counterclockwise(in left turn)
and reconfirm that each timing mark is in the
proper position while the belt is being stretched.
4. Use the special tool to rotate the tensioner pulley in the
direction indicated in the figure, tighten the timing belt,
and temporarily tighten the mounting bolt of the tensioner
pulley for fixing.
5. Check that each timing mark is properly aligned.
6. Remove the screw driver and install a plug.
7. Adjust timing belt tension.
"GATIMING BELT TENSION ADJUSTMENT
1. After removal of the rubber plug of the timing belt rear
cover, prepare the special tool to insert the special tool
into the position where a wire or a pin inserted during
installation of automatic tensioner can be moved easily.
Caution
Be sure to pressfit the special tool with a hand because
pressfitting the special tool with tools, such as
spanner, and etc. could damage a wire or a pin inserted
into the automatic tensioner.
Paper
clip
Timing Mark
Timing Mark
Paper
clip
MD998767
MD998738
Timing belt
rear cover