2007 MITSUBISHI LANCER EVOLUTION steering

STEERING - Power Steering Gear Box and Linkage37A-28
3. See that the crimped width (A) meets the standard value.
Standard value (A): 2.4-2.8 mm

Readjust the dimension (W) of step (1) to the value
calculated by the following equation, and repeat step
(2).
W = 5.5 mm-A [Example: If (A) is 2.9 mm, (W)
is 2.6 mm.]

Remove the bellows band, readjust the dimension
(W) of step (1) to the value calculated by the following
equation, and use a new bellows band to repeat steps
(2) to (3).
W = 5.5 mm-A [Example: If (A) is 2.3 mm, (W)
is 3.2 mm.]
"NATIE ROD END/LOCKING NUT INSTALLATION
Screw in the tie rod end until the dimension shown is achieved.
Then, temporarily tighten with the locking nut.
NOTE
The locking nut must be tightened securely only after the
power steering gear box and linkage are installed to the vehicle
and toe-in is adjusted.
"OAGEAR MOUNTING RUBBER INSTALLATION
Install the gear mounting rubber to the rack housing so that
the distance is as shown in the illustration.
TIE ROD END BALL JOINT DUST COVER
REPLACEMENT
Only when the dust cover is damaged accidentally during
service work, replace the dust cover as follows:
1. Apply grease to the inside of the dust cover.
2. Drive in the dust cover with special tool until it is fully
seated.
3. Check the dust cover for cracks or damage by pushing
it with finger.
A
Edge of bellows
assembly grooveLocking nut
184 mm
220 mm
MB990776

STEERING - Power Steering Oil Pump37A-29
POWER STEERING OIL PUMP
REMOVAL AND INSTALLATION
Caution
After temporary tightening all bolts in * part, tighten in specific torque.
Pre-removal Operation
Power Steering Fluid Draining (Refer to P.37A-9.)Post-installation Operation
DPower Steering Fluid Supplying and Bleeding
(Refer to P.37A-9.)
DDrive Belt Tension Adjusting
(Refer to GROUP 11A – On-vehicle Service.)
22±4 N·m
8
40±5 N·m 18±3 N·m
3
45
2
5
22±4 N·m*
1 7
6
40±5 N·m* 22±4 N·m
Removal steps
1. Pressure switch connector
2. Drive belt (Refer to GROUP 11A.)
"BA3. Suction hose connection
"BA4. Pressure hose connection"AA5. O ring
6. Heat protecter
7. Oil pump assembly
8. Power steering pump bracket
INSTALLATION SERVICE POINTS
"AAO-RING INSTALLATION
No.ID×Width mm
111.0×1.9
213.0×1.9
21

STEERING - Power Steering Oil Pump/Power Steering Oil Hoses37A-30
"BAPRESSURE HOSE ASSEMBLY/SUCTION HOSE
REMOVAL
Install the pressure hose assembly and suction hose as
illustrated.
DISASSEMBLY AND REASSEMBLY
21±3 N·m
3
4
2 1
39±5 N·m
: Automatic transmission fluid DEXRONII
NOTE
Disassembly steps
1. Suction connector
2. O-ring3. Connector
4. Gasket
POWER STEERING OIL HOSES
REMOVAL AND INSTALLATION
Caution
1. Before removing the clock spring, always see GROUP 52B - Caution for Service and Air Bag
Module Clock Spring
2. If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to
contact the parts or tools to the caliper, because the paint of caliper will be scratched.
3. On the tightening section indicated in the mark (*), lightly tighten the nut first, and then finally
tighten it with the engine weight applied on the body.
Suction hose
Pressure hose
assembly
Marking
Notch

STEERING - Power Steering Oil Hoses37A-31

Pre-removal and Post-installation Operation
Power Steering Fluid Draining and Refilling (Refer to
P.37A-9.)
12±2 N·m
17
16
15
12
18±3 N·m
Crossmember
1
57±7 N·m
9
8 47
32 5
12±2 N·m15±3 N·m
18±2 N·m 12±2 N·m
49±10 N·m
52±7 N·m*
12±2 N·m
6
10
11
167±10 N·m
14 13
18
12±2 N·m
12±2 N·m
Removal steps
1. Oil reservoir
"BA2. Suction hose
3. Return hose
4. Return hose
5. Return tube
DStrut tower bar (Refer to GROUP 42.)
6. Return hose
DClock spring (Refer to GROUP 52B.)
DCrossmember bar
(Refer to GROUP 33A.)
DCenter member (Refer to GROUP 32.)
DFront exhaust pipe
(Refer to GROUP 15.)
7. Steering gear and joint connecting
bolt8. Rear roll stopper connecting bolt
9. Rear roll stopper
(Refer to GROUP 32.)
AA"10. Eye bolt
11. Gasket
"BA12. Pressure hose assembly
"AA13. O ring
14. Return hose
15. Return tube
AA"16. Return tube
17. O ring
DFront bumper (Refer to GROUP 51.)
DIntercooler (Refer to GROUP 15.)
18. Cooler tube assembly

STEERING - Power Steering Oil Hoses37A-32

Pre-removal and Post-installation Operation
Power Steering Fluid Draining and Refilling (Refer to
P.37A-9.)
12±2 N·m
15
12
18±3 N·m
Crossmember
1
57±7 N·m
9
8 4
7
32 5
12±2 N·m
15±3 N·m
18±2 N·m 12±2 N·m
49±10 N·m
52±7 N·m*
12±2 N·m
6
10
11
167±10 N·m
14
13
12±2 N·m
Removal steps
1. Oil reservoir
"BA2. Suction hose
3. Return hose
4. Return hose
5. Return tube
DStrut tower bar (Refer to GROUP 42.)
6. Return hose
DClock spring (Refer to GROUP 52B.)
DCrossmember bar
(Refer to GROUP 33A.)
DCenter member (Refer to GROUP 32.)
DFront exhaust pipe
(Refer to GROUP 15.)7. Steering gear and joint connecting
bolt
8. Rear roll stopper connecting bolt
AA"9. Eye bolt
10. Gasket
"BA11. Pressure hose assembly
"AA12. O ring
AA"13. Return tube
14. O ring
DFront bumper (Refer to GROUP 51.)
DIntercooler (Refer to GROUP 15.)
15. Cooler tube assembly

STEERING - Power Steering Oil Hoses37A-33
REMOVAL SERVICE POINT
AA"EYE BOLT/RETURN TUBE REMOVAL
1. Loosen the crossmember mounting bolts and nuts, and
lower the crossmember to a position so that the eye bolts
or return tube at the steering gear side can be removed.
NOTE
In this case, do not remove the crossmember
mounting bolts and nuts.
2. Remove the eye bolts or return tube.
INSTALLATION SERVICE POINTS
"AAO RING INSTALLATION
No.ID×Width mm
111.0×1.9
213.0×1.9
"BAPRESSURE HOSE ASSEMBLY/SUCTION HOSE
INSTALLATION
Install the pressure hose assembly and suction hose as
illustrated.
1
2
Suction hose
Pressure hose
assembly
Marking
Notch

INTERIOR -Instrument Panel52A-4

Caution: SRS
1. Refer to GROUP 52B-SRS Service Precautions and Air bag Module and Clock Spring before
removing the passenger side air bag module.
2. Do not subject the SRS-ECU to any shocks when removing or installing the instrument panel.
Pre-removal and Post-installation Operation
DRemoval and Installation of Front Pillar Trim (Refer
to P.52A-15.)
DFood Opener Lever (Refer to GROUP42.)
22 22
23
19
20 24
1817 11
12
10 6
7
1315 4
16 8 9
5
21 14 13 2
b b
d
d c
bdd
bd d
ad
ca
d
a25
d
Removal steps
1. Column cover
2. Meter bezel
3. Combination meter
4. Instrument panel ornament
5. Under cover
6. Box
7. Switch panel

8. Side box
9. Lower frame
10. Heater control knob
11. Heater control assembly mounting
screw
12. Center panel
13. Heater control panel assembly
14. Radio plug15. Center air outlet panel
16. Center lower box
17. Center lower case
18. Center lower box
19. Stopper
20. Glove box
21. Harness cover
22. Instrument panel side cover
23. SRS front passenger’s air bag module
mounting bolt
DSteering column shaft mounting bolt
(Refer to GROUP37A – Steering
Wheel and Shaft.)
24. Instrument panel assembly
AA"25. SRS front passenger’s air bag module

INTERIOR -Instrument PanelINTERIOR -Instrument Panel52A-7

Caution: SRS
1. Refer to GROUP 52B-SRS Service Precautions and Air bag Module and Clock Spring before
removing the passenger side air bag module.
2. Do not subject the SRS-ECU to any shocks when removing or installing the instrument panel.
Pre-removal and Post-installation Operation
DRemoval and Installation of Front Pillar Trim (Refer
to P.52A-15.)
DFood Opener Lever (Refer to GROUP42.)
2023
21
18 22
1711
12
106
7
13 154
16
89
5
19141 b
d
d
c
d
a
b dd
d
a d
c a
d
a 232425 26
b
b
3
d2
Removal steps
1. Column cover
2. Meter bezel
3. Combination meter
4. Instrument panel ornament
5. Under cover
6. Box
7. Switch panel

8. Side box
9. Lower frame
10. Heater control knob
11. Heater control assembly mounting
screw
12. Center panel
13. Heater control panel assembly
14. Radio and tape player15. Plug player>
16. Center air outlet panel
17. Center lower box A
18. Center lower case A
19. Center lower box B
20. Stopper
21. Glove box
22. Harness cover
23. Instrument panel side cover
24. SRS front passenger’s air bag module
mounting bolt
DSteering column shaft mounting bolt
(Refer to GROUP37A – Steering
Wheel and Shaft.)
25. Instrument panel assembly
AA"26. SRS front passenger’s air bag module