2007 ISUZU KB P190 service

ON-VEHICLE SERVICE (AW30–40LE) 7A3-39
Transmission Assembly
Transmission and Associated Parts




1
3
4
5
6
7
10
11
2
9
8

RTW 77ALF000801
Legend (6) Transmission Crossmember
(1) Front Propeller Shaft (4 ×4 only) (7) Shift Cable
(2) ATF Pipe (8) Fuel Pipe Bracket
(3) Transmission Harness (9) Oil Level Gauge And Upper Guide Tube
(4) Rear Propeller Shaft (10) Transfer Assembly (4×4 only)
(5) Transmission Mount (11) Transmission Assembly


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ISUZU KB P190 2007

7A3-40 ON-VEHICLE SERVICE (AW30–40LE)
Removal
NOTE: Before removing transmission and transfer
assembly from vehicle, change the transfer mode to
4 ×2 using the 4 ×4 push button switch on dash panel.
1. Disconnect battery ground cable.
2. Raise and support vehicle with suitable stands.
3. Remove the drain plug and drain the transmission oil.
4. Remove the front propeller shaft. (4 ×4 only)
NOTE: Apply alignment marks on the flange at both
front and rear sides.
5. Remove the rear propeller shaft.
NOTE: Apply alignment marks on the differential side.







RTW 77BSH000201
6. Disconnect the 2W D-4W D switch connector (1),
neutral switch connector (2), actuator connecto
r
(3) and speed sensor connector (4).





RTW 77ASH001801





RTW 77ASH001901




RTW 77ASH002001
7. Disconnect two harness clips (1) of the transfer
upper side.



1
1


RTW 77ASH001601

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ISUZU KB P190 2007

ON-VEHICLE SERVICE (AW30–40LE) 7A3-41
8. Remove the transfer assembly. (4×4 only)
9. Disconnect the input sensor connector (1), ATF temperature sensor connector (3), neutral start
(mode) switch connector (4), output senso
r
connector (5) and clip (2).




RTW 77ASH002101



RTW 77ASH002201






RTW 77ASH002301
10. Disconnect the fuel pipe clip (1).




1

RTW 77ASH001301


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ISUZU KB P190 2007

7A3-42 ON-VEHICLE SERVICE (AW30–40LE)
11.Disconnect the shift cable (1) from the
transmission side.




RTW 77ASH002801
12.Disconnect the transmission harness connector (2)
and two clips (1).




2
1
1


RTW 77ASH001401
13.Remove the oil level gauge and upper guide tube.

14.Remove the fuel pipe bracket bolt (1) on clutch
housing lower left side.





RTW 77ASH002401
15.Disconnect the shift cable bracket on the
transmission side.
16.Disconnect the starter assembly with shift cable bracket.
17.Remove the ATF pipe bolt (1).




RTW 77ASH002501
18.Disconnect two ATF pipes.

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ISUZU KB P190 2007

ON-VEHICLE SERVICE (AW30–40LE) 7A3-43
19.Remove the under cover (1).





RTW 77ASH002601
20.Remove the torque converter bolts by turning the
crank shaft.
21.Remove the four transmission bolts.
22.Disconnect the two fuel pipe clips (1) on the transmission crossmember left side.




RTW 77ASH002701
23.Support transmission assembly with a
transmission jack.





RTW 77BSH000401
24.Support engine assembly with a engine jack.
25.Remove the transmission crossmember. • Remove the transmission mount nuts.
• Remove the transmission crossmember bolts
and nuts.
26.Remove the transmission assembly from the vehicle.

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ISUZU KB P190 2007

7A3-44 ON-VEHICLE SERVICE (AW30–40LE)
Installation
1. Attach the transmission assembly to the engine.
• Slowly raise transmission jack until front of the
transmission assembly is aligned with rear o
f
the engine.
•
Attach the transmission assembly to the
engine.
• Tighten engine transmission bolts as shown in
the figure.





RTW 77ALF000701
2. Install the transmission crossmember.
• Install the transmission crossmember bolts and
nuts.

• Install the transmission mount nuts.
Torque: Crossmember ∼
∼∼
∼
Frame
･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･･
･
76 N ⋅
⋅⋅
⋅
m (7.8 kgf ⋅m/56 lb ⋅ft)
Crossmember ∼
∼∼
∼
Transmission mounting
･････････････
52 N⋅
⋅⋅
⋅
m (5.3 kgf ⋅m/38 lb ⋅ft)


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ISUZU KB P190 2007

ON-VEHICLE SERVICE (AW30–40LE) 7A3-45
3. Remove a engine jack.
4. Remove a transmission jack.
5. Connect the two fuel pipe clips (1) on the transmission crossmember left side.




RTW 77ASH002701
6. Install the torque converter bolts.
Torque: 29 N ⋅
⋅⋅
⋅
m(3.0 kgf ⋅m/22 lb ⋅ft)
NOTE: Do not reuse the torque converter bolts.
7. Install the under cover(1). Torque: 8 N ⋅
⋅⋅
⋅
m(0.8 kgf ⋅m/69 lb ⋅in)





RTW 77ASH002601
8. Connect two ATF pipes.
Torque: 44 N ⋅
⋅⋅
⋅
m(4.5 kgf ⋅m/33 lb ⋅ft)
9. Install the ATF pipe bolt (1).




RTW 77ASH002501
10.Connect the starter assembly with shift cable
bracket.
Torque: 76 N ⋅
⋅⋅
⋅
m(7.7 kgf ⋅m/56 lb ⋅ft)
11.Connect the shift cable bracket on the transmission side.
12.Install the fuel pipe bracket bolt (1) on clutch housing lower left side.
Torque: 76 N ⋅
⋅⋅
⋅
m(7.7 kgf ⋅m/56 lb ⋅ft)





RTW 77ASH002401
13.Install the oil level gauge and upper guide tube.



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ISUZU KB P190 2007

7A3-46 ON-VEHICLE SERVICE (AW30–40LE)
14.Connect the transmission harness connector (2)
and two clips (1).




2
1
1


RTW 77ASH001401
15.Connect the shift cable (1) to the transmission
side.




RTW 77ASH002801

16.Connect the fuel pipe clip (1).




1

RTW 77ASH001301
17.Connect the input sensor harness clip.
18.Connect the input sensor connector (1), ATF temperature sensor connector (3), neutral start
(mode) switch connector (4), output senso
r
connector (5) and clip (2).




RTW 77ASH002101


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ISUZU KB P190 2007