9A-38 SUPPLEMENTAL RESTRAINT SYSTEM
Steering Wheel
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN
A
SMALL AMOUNT OF SODIUM HYDROXIDE, A BY–
PRODUCT OF THE DEPLOYMENT REACTION
THAT IS IRRITATING TO THE SKIN AND EYES.
MOST OF THE POWDER ON THE AIR BAG
ASSEMBLY IS HARMLESS. AS A PRECAUTION,
WEAR GLOVES AND SAFETY GLASSES WHEN
HANDLING A DEPLOYED AIR BAG ASSEMBLY,
AND WASH YOUR HANDS WITH MILD SOAP AND
WATER AFTERWARDS.
WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AN AIR BAG ASSEMBLY BY THE WIRES
OR CONNECTOR ON THE UNDERSIDE OF THE
MODULE. IN THE CASE OF AN ACCIDENTAL
DEPLOYMENT, THE BAG WILL THEN DEPLOY
WITH MINIMAL CHANCE OF INJURY. WHEN
PLACING ALIVE AIR BAG ASSEMBLY ON
A
BENCH OR OTHER SURFACE, ALWAYS FACE
THE BAG AND TRIM COVER UP, AWAY FROM THE
SURFACE. NEVER REST A STEERING COLUMN
ASSEMBLY ON THE STEERING WHEEL WITH THE
AIR BAG ASSEMBLY FACE DOWN AND COLUMN
VERTICAL. THIS IS NECESSARY SO THAT A FREE
SPACE IS PROVIDED TO ALLOW THE AIR BAG
ASSEMBLY TO EXPAND IN THE UNLIKELY EVENT
OF ACCIDENTAL DEPLOYMENT. OTHERWISE,
PERSONAL INJURY COULD RESULT.
In the event deployment has occurred, inspect the coil
assembly wire for any signs of scorching, melting o
r
any other damage due to excessive heat. If the coil
has been damaged, replace it.
Removal
Refer to the “Steering W heel” in the “Power-Assisted
Steering System” section.
Installation
Refer to the “Steering W heel” in the “Power-Assisted
Steering W heel” section.
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SUPPLEMENTAL RESTRAINT SYSTEM 9A-39
SRS Coil Assembly
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN
A
SMALL AMOUNT OF SODIUM HYDROXIDE, A BY–
PRODUCT OF THE DEPLOYMENT REACTION
THAT IS IRRITATING TO THE SKIN AND EYES.
MOST OF THE POWDER ON THE AIR BAG
ASSEMBLY IS HARMLESS. AS A PRECAUTION,
WEAR GLOVES AND SAFETY GLASSES WHEN
HANDLING A DEPLOYED AIR BAG ASSEMBLY,
AND WASH YOUR HANDS WITH MILD SOAP AND
WATER AFTERWARDS.
WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AN AIR BAG ASSEMBLY BY THE WIRES
OR CONNECTOR ON THE UNDERSIDE OF THE
MODULE. IN THE CASE OF AN ACCIDENTAL
DEPLOYMENT, THE BAG WILL THEN DEPLOY
WITH MINIMAL CHANCE OF INJURY. WHEN
PLACING ALIVE AIR BAG ASSEMBLY ON
A
BENCH OR OTHER SURFACE, ALWAYS FACE
THE BAG AND TRIM COVER UP, AWAY FROM THE
SURFACE. NEVER REST A STEERING COLUMN
ASSEMBLY ON THE STEERING WHEEL WITH THE
AIR BAG ASSEMBLY FACE DOWN AND COLUMN
VERTICAL. THIS IS NECESSARY SO THAT A FREE
SPACE IS PROVIDED TO ALLOW THE AIR BAG
ASSEMBLY TO EXPAND IN THE UNLIKELY EVENT
OF ACCIDENTAL DEPLOYMENT. OTHERWISE,
PERSONAL INJURY COULD RESULT.
NOTE: In the event deployment has occurred, inspect
the coil assembly wire for any signs of scorching,
melting or any other damage due to excessive heat. I
f
the coil has been damaged, replace it.
Removal
NOTE: The SRS coil is a part of the combination
switch assembly, which cannot be replaced separately.
Therefore, be sure not to remove the SRS coil from
the combination switch assembly.
Refer to the “Combination Switch” in the “Power-
Assisted Steering System” section.
Installation
Refer to the “Combination Switch” in the “Power-
Assisted Steering System” section.
BACK TO CHAPTER INDEX TO MODEL INDEXISUZU KB P190 2007
9A-40 SUPPLEMENTAL RESTRAINT SYSTEM
Steering Column
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN
A
SMALL AMOUNT OF SODIUM HYDROXIDE, A BY–
PRODUCT OF THE DEPLOYMENT REACTION
THAT IS IRRITATING TO THE SKIN AND EYES.
MOST OF THE POWDER ON THE AIR BAG
ASSEMBLY IS HARMLESS. AS A PRECAUTION,
WEAR GLOVES AND SAFETY GLASSES WHEN
HANDLING A DEPLOYED AIR BAG ASSEMBLY,
AND WASH YOUR HANDS WITH MILD SOAP AND
WATER AFTERWARDS.
WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AN AIR BAG ASSEMBLY BY THE WIRES
OR CONNECTOR ON THE UNDERSIDE OF THE
MODULE. IN THE CASE OF AN ACCIDENTAL
DEPLOYMENT, THE BAG WILL THEN DEPLOY
WITH MINIMAL CHANCE OF INJURY. WHEN
PLACING ALIVE AIR BAG ASSEMBLY ON
A
BENCH OR OTHER SURFACE, ALWAYS FACE
THE BAG AND TRIM COVER UP, AWAY FROM THE
SURFACE. NEVER REST A STEERING COLUMN
ASSEMBLY ON THE STEERING WHEEL WITH THE
AIR BAG ASSEMBLY FACE DOWN AND COLUMN
VERTICAL. THIS IS NECESSARY SO THAT A FREE
SPACE IS PROVIDED TO ALLOW THE AIR BAG
ASSEMBLY TO EXPAND IN THE UNLIKELY EVENT
OF ACCIDENTAL DEPLOYMENT. OTHERWISE,
PERSONAL INJURY COULD RESULT.
In the event deployment has occurred, inspect the coil
assembly wire for any signs of scorching, melting o
r
any other damage due to excessive heat. If the coil
has been damaged, replace it.
Removal
Refer to the “Steering Column” in the “Power-Assisted
Steering System” section.
Installation
Refer to the “Steering Column” in the “Power-Assisted
Steering System” section.
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SUPPLEMENTAL RESTRAINT SYSTEM 9A-41
Passenger Air Bag Assembly
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN
A
SMALL AMOUNT OF SODIUM HYDROXIDE, A BY–
PRODUCT OF THE DEPLOYMENT REACTION
THAT IS IRRITATING TO THE SKIN AND EYES.
MOST OF THE POWDER ON THE AIR BAG
ASSEMBLY IS HARMLESS. AS A PRECAUTION,
WEAR GLOVES AND SAFETY GLASSES WHEN
HANDLING A DEPLOYED AIR BAG ASSEMBLY,
AND WASH YOUR HANDS WITH MILD SOAP AND
WATER AFTERWARDS.
WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AN AIR BAG ASSEMBLY BY THE WIRES
OR CONNECTOR ON THE UNDERSIDE OF THE
MODULE. IN THE CASE OF AN ACCIDENTAL
DEPLOYMENT, THE BAG WILL THEN DEPLOY
WITH MINIMAL CHANCE OF INJURY. WHEN
PLACING ALIVE AIR BAG ASSEMBLY ON
A
BENCH OR OTHER SURFACE, ALWAYS FACE
THE BAG AND TRIM COVER UP, AWAY FROM THE
SURFACE. NEVER REST A STEERING COLUMN
ASSEMBLY ON THE STEERING WHEEL WITH THE
AIR BAG ASSEMBLY FACE DOWN AND COLUMN
VERTICAL. THIS IS NECESSARY SO THAT A FREE
SPACE IS PROVIDED TO ALLOW THE AIR BAG
ASSEMBLY TO EXPAND IN THE UNLIKELY EVENT
OF ACCIDENTAL DEPLOYMENT. OTHERWISE,
PERSONAL INJURY COULD RESULT.
WARNING: IN THE EVENT DEPLOYMENT HAS
OCCURRED, INSPECT THE COIL ASSEMBLY
WIRE FOR ANY SIGNS OF SCORCHING, MELTING
OR ANY OTHER DAMAGE DUE TO EXCESSIVE
HEAT. IF THE COIL HAS BEEN DAMAGED,
REPLACE IT.
Removal
1. Disable the SRS. (Refer to “Disabling the SRS” in this section)
2. Remove the glove box.
3. Remove the glove box cover.
4. Remove the passenger air bag assembly fixing
bolts and nuts. Universal joint is used when
removing a nut.
RTW 79ASH001301
060R300044
5. Remove the passenger air bag assembly.
6. Disconnect the passenger air bag assembl
y
harness connector.
BACK TO CHAPTER INDEX TO MODEL INDEXISUZU KB P190 2007
9A-44 SUPPLEMENTAL RESTRAINT SYSTEM
Main Data and Specifications
Fastener Tightening Specification
Application N·m kgf ·m lb ·ft/lb ·in
SRS control unit 7 0.7 61 lb ·in
Steering wheel fixing bolt 35 3.6 26 lb ·ft
Steering column (dash panel side fixing bolts) 20 2.0 14 lb ·ft
Steering column (Pedal bracket fixing bolt) 20 2.0 14 lb ·ft
Steering column (Universal joint fixing bolt) 31 3.2 23 lb ·ft
Passenger Air Bag fixing bolt & nut 8 0.8 69 lb ·in
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SUPPLEMENTAL RESTRAINT SYSTEM 9A-47
5-8840-2795-0 SRS Adapter for
Deployment Tool
901RW 107
The 5-8840-2795-0 SRS Adapter for Deployment Tool
must be used with 5-8840-2468-0 SRS Deployment
Tool.
5-8521-0016-0 Steering Wheel remover
LNW 28BSH003101
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CAB 10-1
SECTION 10
CAB
TABLE OF CONTENTS
PAGE
Windshield ..................................................................................................................... .... 10- 2
Rear Window Assembly .................................................................................................... 10- 6
Front Door Assembly ........................................................................................................ 10- 9
Rear Door Assembly (Crew Cab) ..................................................................................... 10- 19
Instrument Panel ............................................................................................................... 10- 27
Floor Console .................................................................................................................. .. 10- 35
Console Box (Without Floor Console) ............................................................................. 10- 39
Headlining ..................................................................................................................... ..... 10- 40
Interior Trim Panels ........................................................................................................... 10- 45
Fuel Filler Lid Opener Lever/Cable .................................................................................. 10- 56
Quarter Glass (Extend Cab).............................................................................................. 10- 71
Font Seat ...................................................................................................................... ...... 10- 72
Rear Seat (Crew Cab) ........................................................................................................ 10- 74
Jump Seat (Extend Cab) ................................................................................................... 10- 75
Front Seat Belt ................................................................................................................ ... 10- 76
Rear Seat Belt (Crew Cab) ................................................................................................ 10- 80
Rear Seat Belt (Extend Cab) ............................................................................................. 10- 84
Front Wheel Extension (A type) ....................................................................................... 10- 87
Front Wheel Extension (B type) ....................................................................................... 10- 88
Rear Wheel Extension (A type)......................................................................................... 10- 89
Rear Wheel Extension (B type)......................................................................................... 10- 90
Tail Gate Assembly ........................................................................................................... 10 - 91
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ISUZU KB P190 2007
CAB 10-27
INSTRUMENT PANEL
REMOVAL
9
8
2
1
7
4
3
12
2120
15
19
22
18
14
16
13
17
24
23
11
2528
26
24
10
10
27
11
5 6
10
This illustration is based on RHD model RTW 7A0LF001301
Disassembly Steps
▲
1. Front console assembly
▲ 2. Glove box
▲ 3. Instrument panel driver lower cover
assembly
▲ 4. Driver knee bolster assembly
▲ 5. Driver air bag
▲ 6. Steering wheel/ steering cowl
8. Dash side trim cover
9. Front pillar trim cover
10. Front cover
11. Side cover
▲ 12. Instrument panel assembly & Cross
beam
▲ 13. Ashtray case
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ISUZU KB P190 2007