Page 1744 of 3061

REAR BUMPER
EI-15
< SERVICE INFORMATION >
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REMOVAL
1. Disconnect the negative battery cable.
2. Remove quarter panel trim covers LH and RH.
3. Disconnect sonar sensor harness connector under rear fascia assembly.
4. Release retainer clips on both sides of rear fascia assembly with a 1/4 turn and top S clips and remove
fascia assembly.
5. Remove energy absorber.
6. Remove reinforcement assembly.
7. Remove nuts and remove retainer assembly.
• Remove S clips from retainer assembly.
8. Disconnect sonar sensors from sonar sensor retainers.
9. Remove sonar sensors and harness from rear fascia assembly.
• Disconnect sonar sensors from harness.
• Remove sonar sensor retainers from rear fascia assembly.
10. Remove bolts on each side of tow hitch and remove tow hitch.
11. Remove drafter duct from under LH quarter panel.
INSTALLATION
Installation is in the reverse order of removal.
10. Rear fascia assembly 11. Sonar sensor retainer 12. Tow hitch
13. Sonar sensor harness 14. Quarter panel trim cover RH
Page 1764 of 3061

BODY SIDE TRIM
EI-35
< SERVICE INFORMATION >
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P Removal
1. Remove front and rear door welts.
2. Remove seat belt anchor. Refer to SB-3, "
Removal and Installation of Front Seat Belt" .
• On RH side, disconnect seat belt tension sensor.
3. Remove front and rear kicking plates.
4. Remove center pillar lower finisher.
Installation
Installation is in the reverse order of removal.
CENTER PILLAR UPPER FINISHER
Removal
1. Remove center pillar lower finisher.
2. Remove assist grip.
3. Remove center pillar upper finisher.
Installation
Installation is in the reverse order of removal.
FRONT PILLAR FINISHER
Removal
1. Remove assist grip.
2. Remove front pillar finisher.
Installation
Installation is in the reverse order of removal.
KICKING PLATES
Removal and Installation
Release clips and remove front and/or rear kicking plates.
Installation
Installation is in the reverse order of removal.
MUDGUARD FINISHERS
Removal
Release clips and remove front and/or rear mudguard finishers.
Installation
Installation is in the reverse order of removal.
DOOR PARTING SEALS
Removal
1. Open front and/or rear doors fully.
2. Release clips and remove parting seals.
Installation is in the reverse order of removal.
Page 1776 of 3061
EM-6
< SERVICE INFORMATION >
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003531516
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
K V 1 0 1111 0 0
(J-37228)
Seal cutter Removing steel oil pan and rear timing chain
case
—
(J-44626)
Air fuel sensor Socket Loosening or tightening air fuel ratio A/F sen-
sor
a: 22 mm (0.87 in)
EG15050500
(J-45402)
Compression gauge adapter Inspecting compression pressure
KV10116200
(J-26336-A)
Valve spring compressor
1. KV10115900
(J-26336-20)
Attachment
2. KV10109220
(—)
Adapter Disassembling valve mechanism
Part (1) is a component of KV10116200 (J-
26336-A), but part (2) is not.
KV10112100
(BT-8653-A)
Angle wrench Tightening bolts for cylinder head, main bear-
ing cap and connecting rod cap
KV10107902
(J-38959)
Valve oil seal puller Removing valve oil seal
S-NT046
LBIA0444E
ZZA1225D
PBIC1650E
S-NT014
S-NT011
Page 1779 of 3061

PREPARATIONEM-9
< SERVICE INFORMATION >
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Valve guide drift Removing and installing valve guide
Intake & Exhaust:
a: 9.5 mm (0.374 in) dia.
b: 5.5 mm (0.217 in) dia.
Valve guide reamer 1: Reaming valve guide hole 2: Reaming hole for oversize valve guide
Intake & Exhaust:
d
1: 6.0 mm (0.236 in) dia.
d
2: 10.175 - 10.196 mm (0.4006 - 0.4014 in)
dia.
Front oil seal drift Installing front oil seal
Rear oil seal drift Installing rear oil seal
(J-43897-18)
(J-43897-12)
Oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new A/F sensor and heated
oxygen sensor (Use with anti-seize lubricant
shown below.)
a: J-43897-18 (18 mm dia.) (0.71 in) for zir-
conia heated oxygen sensor
b: J-43897-12 (12 mm dia.) (0.55 in) for tita-
nia heated oxygen sensor
Anti-seize lubricant (Permatex 133AR
or equivalent meeting MIL specifica-
tion MIL-A-907) Lubricating A/F sensors and heated oxygen
sensor thread cleaning tool when recondition-
ing exhaust system threads
(Kent-Moore No.)
Tool name
Description
S-NT015
S-NT016
ZZA0012D
ZZA0025D
AEM488
AEM489
Page 1791 of 3061

EXHAUST MANIFOLD AND THREE WAY CATALYST
EM
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< ON-VE HICLE REPAIR >
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EXHAUST MANIFOLD AND THREE WA Y CATALYST
Exploded ViewINFOID:000 0000004918768
Removal and Installa tionINFOID:000 0000005190289
REMOVAL
WARNING:
Perf
o rm the wo rk when the exhau st and cooling system have co oled sufficiently.
1. Remove the engine undercover (rear) using power tool (4WD models).
2. Remove front final drive assembly (4WD models). Refer to
FFD-12, "Removal and Installation".
3. Remove the main muffler assembly and center exhaust tube. Refer to EX-3, "Removal and Installation".
4. Remove the front exhaust tubes. Refer to EX-3, "Removal and Installation".
5. Remove front tires. Refer to WT-7, "Rotation".
6. Remove fender protectors. Refer to EI-22, "Removal and Installation".
7. Remove the LH and RH air fuel ratio A/F sensors.
•Follow steps below to remove each air fuel ratio A/F sensor.
a. Remove the harness connector of each air fuel ratio A/F sensor, and harness from bracket and middle
clamp
.
1.Air fuel ratio A/F sensor 1 (bank 2)2. Exhaust manifold cover (bank 2)3. Exhaust manifold (bank 2)
4. Gaskets5.Exhaust manifold (bank 1)6. Exhaust manifold cover (bank 1)
7. Air fuel ratio A/F sensor 1 (bank 1)A.UpB.Coated face
C. Manifold sideD. Up markFront
AWBIA04 53GB
Page 1792 of 3061

EM-22
< ON-VEHICLE REPA IR >
EXHAUST MANIFOLD AND THREE WAY CATALYST
b. Remove the air fuel ratio A /F sensors from both LH and RH
exhaust
manifolds using T ool.
CAUTIO
N:
•Do not damage the air fuel ratio A/F sensors
•D iscard any air fuel ratio A /F sensor which h as been
dr
opped from a heig ht of more than 0.5m ( 19.7 in) onto a
h ard surface such as a c on crete floor. Re place it with a
new one.
8. Support the engine using a suitable t ool.
9. Remove the exhaust manifold (LH) (A) following the steps
belo
w.
•: Front
•B: Exhaust manifold (RH)
a. Remove the engine mounting insulator. Refer to EM-74.
b. Remove the exhaust manif old cover.
c. Remove the engine mounting bracket. Refer to EM-74.
d. Loosen the nuts in reverse order as shown using power tool.
e. Remove the exhaust manifold (LH) (A).
10
. Remove the exhaust manifold (RH) (B) following the steps
belo
w.
•: Front
•A: Exhaust manifold (LH)
a. Remove the engine mounting insulator. Refer to EM-74.
b. Remove the exhaust manif old c over.
c. Remove the engine mounting bracket. Refer to EM-74.
d. Remove the oil level gauge guide. Refer to EM-24.
e. Loosen the nuts in reverse order as shown using power tool.
f. Remove the ex hau st manif old (RH) (B).
INSP ECTION AFTER REMOVAL
Surface Distortion
•C heck the flatness of each exhaust manifold flange surface using
sui
t able tools.
•If measurement exc eeds the limi t, replace the exhaust manifold.
INST ALLA TION
Installation is in the reverse order of removal.
To ol number: — (J-4 4626)
WBIA 0630E
AW BIA0814ZZ
AW BIA0814ZZ
Fl atness limit: 0.3 mm (0. 012 in)
KBIA 2504E
Page 1793 of 3061
EXHAUST MANIFOLD AND THREE WAY CATALYST
EM-23
< ON-VEHICLE REPAIR >
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• Install new exhaust manifold gasket with the top of the triangular
up mark on it facing up and its coated face (gray side) toward the
exhaust manifold side.
• Tighten the exhaust manifold nuts LH and RH in the numerical order shown. Then recheck the torque of the nuts.
- A: Exhaust manifold (LH)
- B: Exhaust manifold (RH)
- : Front
• Before installing new air fuel ratio A/F sensors, clean the exhaust system threads using suitable tool and
apply anti-seize lubricant.
CAUTION:
• Do not over tighten the air fuel ratio A/F sen sors. Doing so may cause damage to the sensor,
resulting in the MIL coming on.
KBIA2553E
AWBIA0814ZZ
Oxygen sensor thread cleaner : (J-43879-12)
Oxygen sensor thread cleaner : (J-43897-18)
Page 1808 of 3061

EM-38
< SERVICE INFORMATION >
TIMING CHAIN
Removal and Installation
INFOID:0000000003531533
NOTE:
• To remove timing chain and associated parts, start with those on the LH bank. The procedure for removing parts on the RH bank is omitted because it is the same as that for removal on the LH bank.
• To install timing chain and associated parts, start with those on the RH bank. The procedure for installing parts on the LH bank is omitted because it is t he same as that for installation on the RH bank.
REMOVAL
1. Remove the engine assembly from the vehicle. Refer to EM-74, "Removal and Installation".
2. Remove the following components and related parts: • Drive belt auto tensioner and idler pulley. Refer to EM-13, "
Removal and Installation".
• Thermostat housing and water hose. Refer to CO-20, "
Removal and Installation".
• Power steering oil pump bracket. Refer to LU-14, "
Removal and Installation".
• Oil pan (lower), (upper) and oil strainer. Refer to EM-24, "
Removal and Installation".
• Ignition coil. Refer to EM-28, "
Removal and Installation".
• Rocker cover. Refer to EM-35, "
Removal and Installation".
3. Remove the chain case cover RH bank (A) and chain case cover LH bank (B) as follows:
a. Loosen and remove the bolts as shown.
b. Cut the liquid gasket and remove the covers using Tool.
CAUTION:
Do not damage mating surfaces.
1. Camshaft sprocket LH bank EXH 2. Camshaft sprocket LH bank INT (VTC)3. Camshaft sprocket RH bank INT
(VTC)
4. Camshaft sprocket RH bank EXH 5. Front cover 6. Intake valve control solenoid valve (RH)
7. Intake valve control solenoid valve cover (RH) 8. Intake valve timing control position
sensor (RH) 9. Intake valve timing control position
sensor (LH)
10. Intake valve control solenoid valve cover (LH) 11. Camshaft position sensor (PHASE) 12 Crankshaft pulley bolt
13. Crankshaft pulley 14. Chain tensioner cover 15. Front oil seal
16. Intake valve control solenoid valve (RH) 17. O-ring 18. Timing chain tension guide RH bank
19. Timing chain slack guide (RH) 20. Timing chain RH bank 21. Timing chain LH bank
22. Chain tensioner (RH) 23. Timing chain slack guide LH bank 24. Timing chain tension guide LH bank
25. Chain tensioner (LH) 26. O-ring 27. Bracket
28. Oil pump drive spacer 29. Oil pump assembly 30. Crankshaft sprocket
A. To crankshaft B. To camshaft LH bank EXH C. To camshaft LH bank INT (VTC)
D. To camshaft RH bank INT (VTC) E. To camshaft RH bank EXH F. Apply sealant to mating side
G. Refer to EM-38
Tool number : KV10111100 (J-37228)
WBIA0798E