Page 270 of 3061

AT-200
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Turn ignition switch “ON”.
2. Select "ECU INPUT SIGNALS" in "DATA MONITOR" mode for
"A/T" with CONSULT-II.
3. Read out "1 POSITION SW" moving switch selector lever to
each position.
Without CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine)
2. Check voltage between A/T device harness connector terminal
and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT-13, "
Checking Automatic
Transmission Fluid (ATF)".
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4.CHECK CONTROL CABLE
Check the control cable.
• Refer to AT-208, "
Checking of A/T Position".
OK or NG
OK >> GO TO 5.
NG >> Adjust control cable. Refer to AT-208, "
Adjustment of A/
T Position".
5.CHECK A/T FLUID CONDITION
Monitor item Condition Display value
1 POSITION SWWhen setting the selector
lever to "1" position.ON
When setting selector le-
ver to other positions.OFF
LCIA0339E
Item Connector No. Terminal No. ConditionData
(Approx.)
1st position
switchM203 7 - GroundWhen setting
the selector le-
ver to "1" posi-
tion.0V
When setting
selector lever
to other posi-
tions.Battery volt-
age
LCIA0341E
SAT638A
LCIA0345E
Page 279 of 3061

ON-VEHICLE SERVICE
AT-209
< SERVICE INFORMATION >
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ON-VEHICLE SERVICE
Oil PanINFOID:0000000003532477
REMOVAL AND INSTALLATION
Removal
1. Drain A/T fluid. Refer to AT-13, "Changing Automatic Transmission Fluid (ATF)".
2. Remove oil pan clips (1).
3. Remove oil pan (2).
4. Remove oil pan gasket.
• : Front
• : Oil pan bolts
• Drain plug (3)
5. Check foreign materials in oil pan to help determine cause of malfunction. If the A/T fluid is very dark, has
some burned smell, or contains foreign particles, friction material (clutches, band) may need replacement.
A tacky film that will not wipe clean indicates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.
CAUTION:
If friction material is detected, flush the transmission cooler after repair. Refer to AT-15, "
A/T Fluid
Cooler Cleaning".
6. Remove magnets from oil pan.
Installation
1. Install the oil pan magnets as shown.
AWDIA0023ZZ
SCIA5200E
SCIA5200E
Page 280 of 3061

AT-210
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
2. Install the oil pan (2) and new oil pan gasket.
• Oil pan clips (1)
• Drain plug (3)
• : Front
• : Oil pan bolts
CAUTION:
• Do not reuse the oil pan gasket.
• Completely remove all moisture, oil and old gasket from
the oil pan gasket mating surfaces and holes.
• Always replace the oil pan bolts as they are self-sealing.
• Be sure the oil pan drain plug hole is located to the rear of
the transmission assembly.
• Partially install the oil pan bolts in a criss-cross pattern to prevent dislocation of the gasket.
• Be careful not to pinch harnesses.
3. Tighten new oil pan bolts in numerical order as shown.
4. Install drain plug in oil pan with new gasket.
CAUTION:
Do not reuse the drain plug gasket.
5. Refill the transmission assembly with fluid. Refer to AT-13, "
Changing Automatic Transmission Fluid
(ATF)".
Control Valve with TCM and A/T Fluid Temperature Sensor 2INFOID:0000000003532478
COMPONENTS
AWDIA0023ZZ
Oil pan bolts : 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA4113E
Drain plug : 34 N·m (3.5 kg-m, 25 ft-lb)
Page 281 of 3061
ON-VEHICLE SERVICE
AT-211
< SERVICE INFORMATION >
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CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal
2. Drain ATF through drain plug.
3. Disconnect A/T assembly harness connector.
1. Transmission 2. Snap ring 3. Sub-harness
4. Control valve with TCM 5. Bracket 6. A/T fluid temperature sensor 2
7. Oil pan gasket 8. Brackets 9. Oil pan bolt
10. Oil pan 11. Magnet 12. Drain plug
13. Drain plug gasket 14. Terminal cord assembly 15. O-ring
AWDIA0024ZZ
Page 283 of 3061
ON-VEHICLE SERVICE
AT-213
< SERVICE INFORMATION >
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11. Remove bolts (A), (B) and (C) from control valve with TCM.
• : Front
12. Remove control valve with TCM from transmission case.
CAUTION:
Be careful with the manual valve notch and manual plate
height. Remove it vertically.
13. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
14. Remove bracket from A/T fluid temperature sensor 2.
15. Remove O-ring from A/T assembly harness connector.
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA8074E
SCIA5142E
SCIA5253E
SCIA5264E
SCIA5155E
Page 287 of 3061
ON-VEHICLE SERVICE
AT-217
< SERVICE INFORMATION >
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11. Connect A/T fluid temperature sensor 2 connector (A).
12. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
• : Terminal clip
13. Connect revolution sensor connector.
14. Securely fasten revolution sensor harness with terminal clip.
15. Install oil pan to transmission case. Refer to AT-209, "
Oil Pan".
16. Pull up A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
SCIA8124E
SCIA7524E
SCIA7525E
SCIA5038E
Page 288 of 3061

AT-218
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
17. Install snap ring to A/T assembly harness connector.
18. Connect A/T assembly harness connector.
19. Connect the negative battery terminal
20. Refill the A/T with fluid and check fluid level and for fluid leak-
age. Refer to AT-13, "
Changing Automatic Transmission Fluid
(ATF)".
CAUTION:
After completing installation, check A/T fluid leakage and fluid
level. Refer to AT-13, "
Changing Automatic Transmission Fluid
(ATF)", AT-13, "Checking Automatic Transmission Fluid (ATF)".
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal
2. Remove oil pan and oil pan gasket. Refer to AT-209, "
Oil Pan".
3. Disconnect A/T fluid temperature sensor 2 connector (A).
CAUTION:
Be careful not to damage connector.
4. Straighten terminal clip to free A/T fluid temperature sensor 2
harness.
• : Terminal clip
5. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
6. Remove bracket from A/T fluid temperature sensor 2.
Installation
SCIA5039E
SCIA8125E
SCIA5253E
SCIA5264E
Page 289 of 3061

ON-VEHICLE SERVICE
AT-219
< SERVICE INFORMATION >
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1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer to AT-228, "
Component".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
3. Connect A/T fluid temperature sensor 2 connector (A).
4. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
• : Terminal clip
5. Install oil pan to transmission case. Refer to AT-209, "
Oil Pan".
6. Connect the negative battery terminal
7. Refill the A/T with fluid and check fluid level and for fluid leakage. Refer to AT-13, "
Changing Automatic
Transmission Fluid (ATF)".
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to AT-13, "
Changing
Automatic Transmission Fluid (ATF)", AT-13, "Checking Automatic Transmission Fluid (ATF)".
Rear Oil SealINFOID:0000000003532479
REMOVAL AND INSTALLATION
Removal
SCIA5264E
SCIA5253E
SCIA8125E