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EM-18
< SERVICE INFORMATION >
INTAKE MANIFOLD
• Perform the following steps to disconnect the quick connectorusing Tool.
a. Remove quick connector cap (engine side only).
b. With the sleeve side of Tool facing quick connector, install Tool onto fuel tube.
c. Insert Tool into quick connector until sleeve contacts and goes no further. Hold the Tool in that position.
CAUTION:
Inserting the Tool hard will no t disconnect quick connector.
Hold Tool where it cont acts and goes no further.
d. Draw and pull out quick connector straight from fuel tube. CAUTION:
• Pull quick connector holding "A" position in illustration.
• Do not pull with lateral force applied. O-ring inside quickconnector may be damaged.
• Prepare container and cloth beforehand as fuel will leak out.
• Avoid fire and sparks.
• Be sure to cover openings of disconnected pipes with plug or plastic bag to avoid fuel leakage
and entry of foreign materials.
6. Remove or disconnect harnesses, brackets, vacuum hose, vacuum gallery and PCV hose and tube from intake manifold.
7. Remove electric throttle control actuator by loosening bolts diagonally. CAUTION:
• Handle carefully to avoid any damage to the electric throttle control actuator.
• Do not disassemble.
8. Remove the fuel injectors and fuel tube assembly. Refer to EM-31, "
Removal and Installation".
9. Loosen the bolts in reverse order shown using power tool.
10. Remove the intake manifold. CAUTION:
Cover engine openings to avoid entry of foreign materials.
• Clean all gasket mating surfaces, do not reuse gaskets.
INSTALLATION
Installation is in the reverse order of removal. Tool number : 16441 6N210 (J-45488)
SBIA0354E
WBIA0604E
KBIA2462E
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INTAKE MANIFOLDEM-19
< SERVICE INFORMATION >
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• Tighten the intake manifold bolts in numerical order as shown.
• Install the EVAP canister purge control solenoi
d valve connector with it facing front of engine.
• Tighten the electronic throttle control actuator bolts of the electric throttle control actuator equally and diago-
nally in several steps.
• After installation perform inspection after installation.
• Install the water hose so that its overlap width for connection is between 27 mm (1.06 in) and 32 mm (1.26
in) (target: 27 mm 1.06 in).
Connecting Quick Connector of Fuel Tube
Install quick connector as follows (the steps are the same for quick connectors on both engine side and vehi-
cle side except for the quick connector cap).
1. Make sure no foreign substances are deposited in and around tube and quick connector, and they are not
damaged.
2. Thinly apply new engine oil around the fuel tube from tip end to the spool end.
3. Align center to insert quick connector straight into fuel tube. • Insert until the paint mark for engagement identification (white)
goes completely inside quick connector so that you cannot see
it from the straight side of the connected part. Use a mirror to
check this where it is not possible to view directly from the
straight side, such as quick connector on vehicle side.
• Insert fuel tube into quick connector until top spool is com- pletely inside quick connector, and 2nd level spool exposes
right below quick connector on engine side.
CAUTION:
• Hold "A" position in illustration when inserting fuel tubeinto quick connector.
• Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
• Insert until you hear a "click" sound and actually feel the engagement.
• To avoid misidentification of engagement with a similar
sound, be sure to perform the next step.
4. Pull quick connector by hand holding "A" position. Make sure it is completely engaged (connected) so that it does not come out from fuel tube.
NOTE:
Recommended pulling force is 50 N (5.1 kg, 11.2 lb).
KBIA2462E
PBIC0017E
KBIA0272E
Page 1790 of 3061
EM-20
< SERVICE INFORMATION >
INTAKE MANIFOLD
5. Install the quick connector cap on the quick connector joint (onengine side only).
6. Install the fuel hose and tube to hose clamps.
7. Refill the engine coolant. Refer to CO-9, "
Changing Engine
Coolant".
INSPECTION AFTER INSTALLATION
• After installing fuel tubes, make sure there is no fuel leakage at connections in the following steps.
- Apply fuel pressure to fuel lines by turning i gnition switch ON (with engine stopped). Then check for fuel
leaks at connections.
- Start the engine and rev it up and check for fuel leaks at the connections.
• Perform procedures for throttle valve closed position learning after finishing repairs. Refer to EC-77, "
Throt-
tle Valve Closed Position Learning".
• If electric throttle control actuator is replaced, perform procedures for idle air volume learning” after finishing
repairs. Refer to EC-78, "
Idle Air Volume Learning".
SBIA0354E
Page 1794 of 3061
EM-24
< SERVICE INFORMATION >
OIL PAN AND OIL STRAINER
OIL PAN AND OIL STRAINER
Removal and InstallationINFOID:0000000003531528
REMOVAL
WARNING:
To avoid the danger of being scalded, never drain the engine oil when the engine is hot.
1. Remove the engine. Refer to EM-74, "
Removal and Installation".
2. Remove the oil pan (lower) using the following steps.
a. Remove the oil pan (lower) bolts using power tool.
1. Oil pan (upper) 2. O-ring 3. O-ring
4. O-ring 5. O-ring (with collar) 6. Oil level gauge guide
7. Oil level gauge 8. O-ring 9. Connector bolt
10. Oil filter 11. Oil cooler 12. Relief valve
13. Oil pressure switch 14. Gasket 15. Drain plug
16. Oil pan (lower) 17. Oil strainer
KBIA2465E
KBIA2466E
Page 1795 of 3061
OIL PAN AND OIL STRAINEREM-25
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b. Insert Tool between the lower oil pan and the upper oil pan.
CAUTION:
• Be careful not to damage the mating surface.
• Do not insert a screwdriver, this will damage the matingsurfaces.
c. Slide (1) the Tool by tapping (2) its side with a hammer to remove the lower oil pan from the upper oil pan.
3. Remove the oil strainer from the oil pan (upper).
4. Remove the oil pan (upper) using the following steps.
a. Remove the oil pan (upper) bolts a shown.
b. Remove the oil pan (upper) from the cylinder block by prying it at the points shown, using suitable tool.
CAUTION:
Do not damage mating surface.
5. Remove the O-rings from the oil pump and front cover. NOTE:
Do not reuse O-rings.
INSPECTION AFTER REMOVAL
Clean the oil strainer.
INSTALLATION
Tool number : KV10111100 (J-37228)
WBIA0566E
KBIA2467E
KBIA2468E
KBIA2469E
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EM-26
< SERVICE INFORMATION >
OIL PAN AND OIL STRAINER
1. Install the oil pan (upper) using the following steps.
a. Apply liquid gasket thoroughly as shown.Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-
45, "Recommended Chemical Product and Sealant".
CAUTION:
Apply liquid gasket to outside of bolt hole for the hole
shown by .
b. Install new O-rings to the oil pump and front cover side.
c. Tighten the bolts in numerical order as shown.
2. Install the oil strainer to the oil pan (upper).
3. Install the oil pan (lower).
a. Apply liquid gasket thoroughly as shown. Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-45, "
Recommended Chemical Product and Sealant"
b. Tighten the oil pan (lower) bolts in numerical order as shown.
KBIA2470E
KBIA2469E
M6 × 30 mm (1.18 in) : No. 15, 16
M8 × 25 mm (0.98in) : No. 1, 3, 5, 7, 11, 13
M8 × 45 mm (1.77 in) : No. 2, 4, 6, 8, 10, 14
M8 × 123 mm (4.84in) : No. 9, 12
PBIC2553E
KBIA2471E
PBIC2595E
Page 1797 of 3061
OIL PAN AND OIL STRAINEREM-27
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4. Install the oil pan drain plug.
5. Install engine assembly. Refer to
EM-74, "
Removal and Installation".
• Do not fill the engine oil for at least 30 minutes after oil pan is installed.
INSPECTION AFTER INSTALLATION
1. Check engine oil level and add engine oil if necessary. Refer to LU-8, "Inspection".
2. Start the engine, and check for leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check engine oil level again.
Page 1798 of 3061
EM-28
< SERVICE INFORMATION >
IGNITION COIL
IGNITION COIL
Removal and InstallationINFOID:0000000003531529
REMOVAL
1. Remove the engine room cover using power tool. Refer to EM-12, "Removal and Installation".
2. Disconnect the harness connector from the ignition coil.
3. Remove the ignition coil. CAUTION:
Do not shock ig nition coil.
INSTALLATION
Installation is in the reverse order of removal.
1. Ignition coil 2. Spark plug
WBIA0796E