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ON-VEHICLE SERVICE
AT-215
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2. Install A/T assembly harness connector to control valve with
TCM.
3. Connect TCM connector.
4. Install new O-ring in A/T assembly harness connector.
NOTE:
• Do not reuse O-ring.
• Apply ATF to O-ring.
5. Install A/T fluid temperature sensor 2 to bracket.
6. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolts to
the specified torque. Refer to AT-228, "
Component".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
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AT-216
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
7. Install control valve with TCM in transmission case.
CAUTION:
• Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
• Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
• Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
• Assemble it so that manual valve cutout is engaged with
manual plate projection.
8. Install bolts (A), (B) and (C) in control valve with TCM.
• : Front
9. Tighten bolt (1), (2) and (3) temporarily to prevent dislocation. Then tighten them in order (1 → 2 → 3),
and then tighten other bolts.
• : Front
10. Tighten control valve with TCM bolts to the specified torque.
Refer to AT-228, "
Component".
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Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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ON-VEHICLE SERVICE
AT-217
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11. Connect A/T fluid temperature sensor 2 connector (A).
12. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
• : Terminal clip
13. Connect revolution sensor connector.
14. Securely fasten revolution sensor harness with terminal clip.
15. Install oil pan to transmission case. Refer to AT-209, "
Oil Pan".
16. Pull up A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
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AT-218
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
17. Install snap ring to A/T assembly harness connector.
18. Connect A/T assembly harness connector.
19. Connect the negative battery terminal
20. Refill the A/T with fluid and check fluid level and for fluid leak-
age. Refer to AT-13, "
Changing Automatic Transmission Fluid
(ATF)".
CAUTION:
After completing installation, check A/T fluid leakage and fluid
level. Refer to AT-13, "
Changing Automatic Transmission Fluid
(ATF)", AT-13, "Checking Automatic Transmission Fluid (ATF)".
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal
2. Remove oil pan and oil pan gasket. Refer to AT-209, "
Oil Pan".
3. Disconnect A/T fluid temperature sensor 2 connector (A).
CAUTION:
Be careful not to damage connector.
4. Straighten terminal clip to free A/T fluid temperature sensor 2
harness.
• : Terminal clip
5. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
6. Remove bracket from A/T fluid temperature sensor 2.
Installation
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ON-VEHICLE SERVICE
AT-219
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1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer to AT-228, "
Component".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
3. Connect A/T fluid temperature sensor 2 connector (A).
4. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
• : Terminal clip
5. Install oil pan to transmission case. Refer to AT-209, "
Oil Pan".
6. Connect the negative battery terminal
7. Refill the A/T with fluid and check fluid level and for fluid leakage. Refer to AT-13, "
Changing Automatic
Transmission Fluid (ATF)".
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to AT-13, "
Changing
Automatic Transmission Fluid (ATF)", AT-13, "Checking Automatic Transmission Fluid (ATF)".
Rear Oil SealINFOID:0000000003532479
REMOVAL AND INSTALLATION
Removal
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TRANSMISSION ASSEMBLY
AT-223
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TRANSMISSION ASSEMBLY
Removal and Installation (2WD)INFOID:0000000003532481
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the negative battery terminal.
2. Remove engine cover.
3. Remove A/T fluid indicator gauge.
4. Remove undercovers using power tool.
5. Remove exhaust front tube and center muffler using power tool. Refer to EX-3, "
Removal and Installa-
tion".
6. Remove rear propeller shaft. Refer to PR-8, "
Removal and Installation".
7. Remove A/T control cable. Refer to AT-207, "
Control Device Removal and Installation".
1. A/T fluid indicator pipe 2. A/T fluid indicator 3. O-ring
4. Transmission assembly 5. Fluid cooler tube 6. A/T cross member
7. Insulator 8. Copper washers
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AT-224
< SERVICE INFORMATION >
TRANSMISSION ASSEMBLY
8. Remove crankshaft position sensor (POS) from A/T assembly.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings or foreign material to get on the
sensor front edge magnetic area.
• Do not place in an area affected by magnetism.
9. Remove fluid cooler tube.
10. Remove dust cover from converter housing.
11. Turn crankshaft to access and remove the four bolts for drive
plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
13. Remove cross member using power tool.
14. Remove air breather hose. Refer to AT-221, "
Removal and
Installation".
15. Disconnect A/T assembly connector.
16. Remove A/T fluid indicator pipe from A/T assembly.
17. Plug any openings such as the A/T fluid indicator pipe hole.
18. Remove the A/T assembly to engine bolts using power tool.
19. Remove A/T assembly from vehicle using transmission jack.
CAUTION:
• Secure torque converter to prevent it from dropping.
• Secure A/T assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
• After inserting a torque converter to a transmission, be sure to
check dimension A to ensure it is within specifications.
INSTALLATION
Installation of the remaining components is in the reverse order of the removal, while paying attention to the
following:
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Dimension A : 24.0 mm (0.94 in) or more
SAT017B
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TRANSMISSION ASSEMBLY
AT-225
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• When installing transmission to the engine, attach the bolts as shown.
NOTE:
*: No.2 bolt also secures air breather vent.
CAUTION:
• When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.
• Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
• Align the positions of bolts for drive plate with those of the torque
converter, and temporarily tighten the bolts. Then tighten the bolts
with the specified torque.
CAUTION:
• When turning crankshaft, turn it clockwise as viewed from the
front of the engine.
• After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates
freely without binding.
• Install crankshaft position sensor (POS).
• After completing installation check fluid leakage, fluid level and the
positions of A/T. Refer to AT-13, "
Checking Automatic Transmis-
sion Fluid (ATF)", AT-208, "Checking of A/T Position" and AT-208, "Adjustment of A/T Position".
Removal and Installation (4WD)INFOID:0000000003532482
COMPONENTS
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
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