AT-282
< SERVICE INFORMATION >
ASSEMBLY
24. Install revolution sensor to transmission case. Tighten revolution
sensor bolt to the specified torque. Refer to AT-228, "
Compo-
nent".
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Be careful not to damage harness with the edge of case.
• Do not allow metal filings or foreign material to get on the
sensor front edge magnetic area.
• Do not place in an area affected by magnetism.
25. Install new rear oil seal until it is flush into the rear extension
(2WD models) using Tool or adapter case (4WD models) using
suitable tool.
CAUTION:
• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.
26. Install return spring (1) to parking pawl (2).
27. Install parking pawl (with return spring) and pawl shaft to rear
extension (2WD models) or adapter case (4WD models).
SCIA2320E
Tool number : ST33400001 (J-26082)
SCIA5581E
SCIA6180E
SCIA3424E
ASSEMBLY
AT-293
< SERVICE INFORMATION >
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4. Apply recommended sealant (Genuine RTV Silicone Sealant or
equivalent) to oil pump assembly as shown. Refer to GI-45,
"Recommended Chemical Product and Sealant".
CAUTION:
Completely remove all moisture, oil and old sealant from
the oil pump bolts and oil pump bolt surfaces.
5. Tighten oil pump bolts to specified torque. Refer to AT-228,
"Component".
CAUTION:
Apply ATF to oil pump bushing.
6. Install new O-ring to input clutch assembly.
CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
7. Install converter housing to transmission case.
CAUTION:
Do not reuse self-sealing bolt (A).
8. Make sure that brake band does not close turbine revolution
sensor hole.
SCIA5321E
SCIA2300E
SCIA5011E
WCIA0624E
SCIA5034E
AT-294
< SERVICE INFORMATION >
ASSEMBLY
9. Install control valve with TCM.
a. Install A/T fluid temperature sensor 2 to bracket.
b. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolts to
the specified torque. Refer to AT-228, "
Component".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
c. Install new O-ring to A/T assembly harness connector.
CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
d. Connect TCM connector and park/neutral position (PNP) switch
connector.
e. Install A/T assembly harness connector to control valve with
TCM.
SCIA5264E
SCIA5253E
SCIA5155E
SCIA5449E
SCIA5450E
ASSEMBLY
AT-295
< SERVICE INFORMATION >
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f. Connect TCM connectors.
g. Install control valve with TCM in transmission case.
CAUTION:
• Make sure that turbine revolution sensor securely installs
into turbine revolution sensor hole.
• Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
• Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
• Assemble it so that manual valve cutout is engaged with
manual plate projection.
h. Install bolts (A), (B) and (C) to control valve with TCM.
• : Front
i. Tighten bolt (1), (2) and (3) temporarily to prevent dislocation.
Then tighten them in order (1 → 2 → 3), and then tighten other
bolts.
• : Front
j. Tighten control valve with TCM bolts to the specified torque.
Refer to AT-228, "
Component".
SCIA5447E
SCIA5034E
SCIA5035E
Bolt symbol Length: mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA8074E
SCIA5037E
AT-296
< SERVICE INFORMATION >
ASSEMBLY
10. Connect A/T fluid temperature sensor 2 connector (A).
11. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
• : Terminal clip
12. Securely fasten revolution sensor harness with terminal clip.
13. Connect revolution sensor connector.
14. Pull down A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
15. Install snap ring to A/T assembly harness connector.
16. Install the oil pan magnets as shown.
SCIA8124E
SCIA7525E
SCIA5299E
SCIA5300E
SCIA5200E
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-299
< SERVICE INFORMATION >
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Vehicle Speed When Performing and Releasing Complete Lock-upINFOID:0000000003532498
• At closed throttle, the accelerator opening is less than 1/8 condition.
• At half throttle, the accelerator opening is 4/8 of the full opening.
Stall SpeedINFOID:0000000003532499
Line PressureINFOID:0000000003532500
A/T Fluid Temperature SensorINFOID:0000000003532501
Turbine Revolution SensorINFOID:0000000003532502
Vehicle Speed Sensor A/T (Revolution Sensor)INFOID:0000000003532503
Final
gear
ratioThrottle positionVehicle speed km/h (MPH)
Lock-up “ON” Lock-up “OFF”
2.937Closed throttle 74 - 82 (46 - 51) 71 - 79 (45 - 49)
Half throttle 188 - 196 (117 - 122) 136 - 144 (85 - 90)
3.357Closed throttle 65 - 73 (41 - 46) 62 - 70 (39 - 44)
Half throttle 168 - 176 (105 - 110) 118 - 126 (74 - 79)
Stall speed2,500 - 2,800 rpm
Engine speedLine pressure [kPa (kg/cm
2 , psi)]
R position D position
At idle speed 425 - 465 (4.3 - 4.7, 62 - 67) 379 - 428 (3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.4 - 15.3, 190 - 218)
Name Condition CONSULT-II “DATA MONITOR” (Approx.) (V) Resistance (Approx.) (kΩ)
AT F T E M P S E 10°C (32°F) 3.3 15
20°C (68°F) 2.7 6.5
80°C (176°F) 0.9 0.9
AT F T E M P S E 20°C (32°F) 3.3 10
20°C (68°F) 2.5 4
80°C (176°F) 0.7 0.5
Name Condition Data (Approx.)
Turbine revolution
sensor 1When running at 50 km/h (31 MPH) in 4th speed with the closed throttle position switch
“OFF”.
1.3 (kHz)
Turbine revolution
sensor 2When moving at 20 km/h (12 MPH) in 1st speed with the closed throttle position switch
“OFF”.
Name Condition Data (Approx.)
Revolution sensor When moving at 20 km/h (12 MPH). 185 (Hz)
ATC-1
AIR CONDITIONER
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SECTION AT C
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CONTENTS
AUTOMATIC AIR CONDITIONER
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Working with HFC-134a (R-134a) ......3
Contaminated Refrigerant .........................................3
General Refrigerant Precaution ................................4
Precaution for Leak Detection Dye ...........................4
A/C Identification Label .............................................4
Precaution for Refrigerant Connection ......................4
Precaution for Service of Compressor ................ ......9
Precaution for Service Equipment ....................... ......9
PREPARATION ..................................................12
Special Service Tool ........................................... ....12
HFC-134a (R-134a) Service Tool and Equipment ....12
Commercial Service Tool ........................................14
REFRIGERATION SYSTEM ..............................16
Refrigerant Cycle ................................................ ....16
Refrigerant System Protection ................................16
Component Part Location ................................... ....17
OIL ......................................................................20
Maintenance of Oil Quantity in Compressor ....... ....20
AIR CONDITIONER CONTROL .........................22
Description .......................................................... ....22
Operation ................................................................22
Description of Control System .................................23
Control Operation ....................................................24
Discharge Air Flow ..................................................26
System Description (Front) .....................................27
System Description (Rear) .................................. ....28
CAN Communication System Description ...............29
TROUBLE DIAGNOSIS .....................................30
CONSULT-II Function (HVAC) ............................ ....30
CONSULT-II Function (BCM) ..................................31
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ....
32
Component Parts and Harness Connector Loca-
tion ...........................................................................
32
Schematic ................................................................36
Wiring Diagram - A/C,A - .........................................37
Front Air Control Terminal and Reference Value ....47
A/C System Self-Diagnosis Function .......................48
Operational Check (Front) ................................... ....50
Operational Check (Rear) ........................................51
Power Supply and Ground Circuit for Front Air
Control ................................................................. ....
52
Mode Door Motor Circuit .........................................54
Air Mix Door Motor Circuit ................................... ....59
Intake Door Motor Circuit .........................................70
Defroster Door Motor Circuit ....................................74
Front Blower Motor Circuit .......................................78
Rear Blower Motor Circuit ................................... ....85
Rear Air Control Circuit ............................................93
Magnet Clutch Circuit ..............................................96
Insufficient Cooling ................................................100
Insufficient Heating ................................................108
Noise .....................................................................109
Self-Diagnosis .......................................................111
Memory Function ...................................................112
Water Valve Circuit ................................................113
Ambient Sensor Circuit ..........................................114
In-vehicle Sensor Circuit ........................................116
Optical Sensor Circuit ............................................119
Intake Sensor Circuit .............................................120
CONTROL UNIT ..............................................123
Removal and Installation .......................................123
AMBIENT SENSOR ........................................124
Removal and Installation .......................................124
IN-VEHICLE SENSOR ....................................125
Removal and Installation .......................................125
OPTICAL SENSOR .........................................126
ATC-2
Removal and Installation .......................................126
INTAKE SENSOR ............................................127
Removal and Installation ..................................... ..127
BLOWER MOTOR ...........................................128
Component .......................................................... ..128
Removal and Installation .......................................128
IN-CABIN MICROFILTER ................................130
Removal and Installation ..................................... ..130
HEATER & COOLING UNIT ASSEMBLY .......132
Component .......................................................... ..132
Removal and Installation .......................................133
HEATER CORE ...............................................135
Component .......................................................... ..135
Removal and Installation .......................................136
DEFROSTER DOOR MOTOR .........................138
Removal and Installation ..................................... ..138
INTAKE DOOR MOTOR ..................................139
Removal and Installation ..................................... ..139
MODE DOOR MOTOR ....................................140
Removal and Installation ..................................... ..140
AIR MIX DOOR MOTOR ..................................141
Component .......................................................... ..141
Removal and Installation .......................................141
VARIABLE BLOWER CONTROL ...................143
Removal and Installation ..................................... ..143
REAR BLOWER MOTOR RESISTOR ............144
Removal and Installation ..................................... ..144
DUCTS AND GRILLES ....................................145
Component .......................................................... .145
Removal and Installation .......................................148
REFRIGERANT LINES ................................... ..150
HFC-134a (R-134a) Service Procedure ............... .150
Component ...........................................................152
Removal and Installation for Compressor .............154
Removal and Installation for Compressor Clutch ..155
Removal and Installation for Low-Pressure Flexi-
ble Hose ............................................................... .
158
Removal and Installation for High-pressure Flexi-
ble Hose ............................................................... .
158
Removal and Installation for High-pressure Pipe ..158
Removal and Installation for Low-Pressure Pipe ..159
Removal and Installation for Rear High- and Low-
Pressure A/C and Heater Core Pipes .................. .
159
Removal and Installation for Underfloor Rear
High- and Low-Pressure A/C and Heater Core
Pipes .................................................................... .
160
Removal and Installation for Refrigerant Pressure
Sensor .................................................................. .
161
Removal and Installation for Condenser ...............161
Removal and Installation for Front Evaporator .....163
Removal and Installation for Rear Evaporator ......164
Removal and Installation for Front Expansion
Valve .....................................................................
165
Removal and Installation for Rear Expansion
Valve .................................................................... .
165
Checking of Refrigerant Leaks ..............................166
Checking System for Leaks Using the Fluorescent
Dye Leak Detector ................................................
166
Dye Injection .........................................................166
Electronic Refrigerant Leak Detector ....................167
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
170
Service Data and Specification (SDS) ..................170