ATC-58
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connectorM49 terminal 2 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
8.CHECK PBR REFERENCE VOLTAGE AND GROUND CIRCUITS
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector M49 terminal 2 and terminal 15.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9.CHECK PBR REFERENCE VO LTAGE CIRCUIT FOR OPEN
1. Disconnect the mode door motor harness connector.
2. Check continuity between mode door motor harness connector M142 (B) terminal 3, 1 and front air control harness connector
M49 (A) terminal 2, 15.
OK or NG
OK >> Replace mode door motor. Refer to ATC-140, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
10.CHECK PBR FEEDBACK VOLTAGE
1. Reconnect the front air control harness connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49 terminal 16 and ground while cycling mode switch through all
modes.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .CHECK PBR FEEDBACK SIGNAL CIRCUIT FOR SHORT TO GROUND Continuity should not exist.
WJIA1730E
Continuity should exist.
WJIA1731E
2 - 3 : Continuity should exist.
15 - 1 : Continuity should exist.
WJIA1732E
Voltage : Approx. 1V - 4.5V
LJIA0032E
TROUBLE DIAGNOSISATC-59
< SERVICE INFORMATION >
C
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G H
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M A
B
AT C
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1. Turn ignition switch OFF.
2. Disconnect front air control harness connector.
3. Check continuity between front air control harness connector
M49 terminal 16 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
12.CHECK PBR FEEDBACK CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect the mode door motor harness connector and front air control harness connector.
3. Check continuity between mode door motor harness connector M142 terminal 2 and front air control harness connector M49 ter-
minal 16.
OK or NG
OK >> Replace mode door motor. Refer to ATC-140, "Removal
and Installation".
NG >> Repair or replace harness as necessary.
Air Mix Door Motor CircuitINFOID:0000000003533253
SYMPTOM:• Discharge air temperature does not change.
• Air mix door motor does not operate.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERAT IONAL CHECK - TEMPERATURE INCREASE
1. Turn the temperature control dial (driver) clockwise until 32 °C (90 °F) is displayed.
2. Check for hot air at discharge air outlets.
>> GO TO 2.
2.CONFIRM SYMPTOM BY PERFORMING OPERAT IONAL CHECK - TEMPERATURE DECREASE
1. Turn the temperature control dial (driver) counterclockwise until 16 °C (60 °F) is displayed.
2. Check for cold air at discharge air outlets.
Can a symptom be duplicated?
YES >> GO TO 4.
NO >> GO TO 3.
3.PERFORM COMPLETE OPERATIONAL CHECK
Perform a complete operational check and check for any symptoms. Refer to ATC-50, "
Operational Check
(Front)" .
Can a symptom be duplicated?
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair" .
NO >> System OK.
4.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 5.
Continuity should not exist.
WJIA1733E
Continuity should exist.
LJIA0034E
ATC-62
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Turn ignition switch ON.
2. Rotate temperature control dial (driver) to 32°C (90 °F).
3. Check voltage between front air control harness connector M49
terminal 3 and terminal 4 while rotating temperature control dial
(driver) to 16 °C (60 °F).
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.CHECK AIR MIX DOOR MOTOR (DRIVE R) CIRCUITS FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector M49 terminal 3, 4 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
3.CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Rotate temperature control dial (driver) to 32 °C (90 °F).
3. Check voltage between front air control harness connector M49
terminal 3 and terminal 4 while rotating temperature control dial
(driver) to 16 °C (60 °F).
OK or NG
OK >> GO TO 4.
NG >> Replace front air control. Refer to ATC-123, "
Removal and Installation" .
4.CHECK AIR MIX DOOR MOTOR (DRIVER) CIRCUITS FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector M49 terminal 3 and terminal 4.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.CHECK AIR MIX DOOR MOTOR ( DRIVER) CIRCUITS FOR OPEN
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control: M49 3 4 Rotate temp
control dial Battery
voltage
WJIA1735E
3 - Ground : Continuity should not exist.
4 - Ground : Continuity should not exist.
WJIA1736E
Connector Te r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control: M49 4 3
Rotate temp
control dial Battery
voltage
WJIA1737E
Continuity should exist.
WJIA1738E
TROUBLE DIAGNOSISATC-63
< SERVICE INFORMATION >
C
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M A
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AT C
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1. Disconnect the air mix door motor (driver) harness connector.
2. Check continuity between front air control harness connector
M49 terminal 3, 4 and the air mix door motor (driver) harness
connector M147 terminal 1, 6.
OK or NG
OK >> Replace air mix door motor (driver). Refer to ATC-141,
"Removal and Installation" .
NG >> Repair or replace harness as necessary.
6.CHECK FRONT AIR CONTROL FOR PBR POWER AND GROUND
1. Reconnect front air control harness connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49 terminal 2 and terminal 15.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.CHECK PBR REFERENCE VOLTAGE CIRCUIT FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M49 terminal 2 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
8.CHECK PBR REFERENCE VOLT AGE AND GROUND CIRCUITS
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M49 terminal 2 and terminal 15.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9.CHECK PBR REFERENCE VOLTAGE CIRCUIT FOR OPEN 3 - 1 : Continuity should exist.
4 - 6 : Continuity should exist.
WJIA0588E
Connector
Te r m i n a l s
Voltage (Ap-
prox.)
(+) (-)
Front air control: M49 2 15 5V
WJIA1729E
Continuity should not exist.
WJIA1730E
Continuity should exist.
WJIA1731E
ATC-64
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Disconnect the air mix door motor (driver) harness connector.
2. Check continuity between air mix door motor (driver) harnessconnector M147 (B) terminal 3, 2 and front air control harness
connector M49 (A) terminal 2, 15.
OK or NG
OK >> Replace air mix door motor (driver). Refer to ATC-141,
"Removal and Installation" .
NG >> Repair or replace harness as necessary.
10.CHECK PBR FEEDBACK VOLTAGE
1. Reconnect the front air control harness connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49 terminal 18 and ground while rotating temperature control dial
from 32 °C (90 °F) to 16 °C (60 °F).
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .CHECK PBR FEEDBACK SIGNAL CIRCUIT FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect front air control harness connector.
3. Check continuity between front air control harness connector M49 terminal 18 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation".
NG >> Repair or replace harness as necessary.
12.CHECK PBR FEEDBACK CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect the air mix door motor (driver) harness connector and front air control harness connector.
3. Check continuity between air mix door motor (driver) harness connector M147 terminal 4 and front air control harness connec-
tor M49 terminal 18.
OK or NG
OK >> Replace air mix door motor (driver). Refer to "DIAG- NOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR
(DRIVER)" .
NG >> Repair or replace harness as necessary.
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (PASSENGER)
1.CHECK FRONT AIR CONTROL FOR POWER AND GROUND 2 - 3 : Continuity should exist.
15 - 2 : Continuity should exist.
WJIA1777E
Voltage : Approx. .5V - 4.5V
LJIA0041E
Continuity should not exist.
WJIA1739E
Continuity should exist.
WJIA0590E
TROUBLE DIAGNOSISATC-65
< SERVICE INFORMATION >
C
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M A
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AT C
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1. Turn ignition switch ON.
2. Rotate temperature control dial (passenger) to 32 °C (90 °F).
3. Check voltage between front air control harness connector M50
terminal 36 and terminal 37 while rotating temperature control
dial (passenger) to 16 °C (60 °F).
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.CHECK AIR MIX DOOR MOTOR (PASSENG ER) CIRCUITS FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M50 terminal 36, 37 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
3.CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Rotate temperature control dial (passenger) to 16 °C (60 °F).
3. Check voltage between front air control harness connector M50
terminal 36 and terminal 37 while rotating temperature control
dial (passenger) to 32 °C (90 °F).
OK or NG
OK >> GO TO 4.
NG >> Replace front air control. Refer to ATC-123, "
Removal and Installation".
4.CHECK AIR MIX DOOR MOTOR (PASSENGER) CIRCUITS FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M50 terminal 36 and terminal 37.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.CHECK AIR MIX DOOR MOTOR (P ASSENGER) CIRCUITS FOR OPEN
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control: M50 37 36 Rotate temp
control dial Battery
voltage
WJIA1740E
36 - Ground : Continuity should not exist.
37 - Ground : Continuity should not exist.
WJIA1741E
Connector Te r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control: M50 36 37
Rotate temp
control dial Battery
voltage
WJIA1778E
Continuity should exist.
WJIA1779E
ATC-66
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Disconnect the air mix door motor (passenger) harness connec-tor.
2. Check continuity between front air control harness connector
M50 terminal 36, 37 and the air mix door motor (passenger) har-
ness connector M143 terminal 1, 6.
OK or NG
OK >> Replace air mix door motor (passenger). Refer to AT C -
141, "Removal and Installation".
NG >> Repair or replace harness as necessary.
6.CHECK FRONT AIR CONTROL FOR PBR POWER AND GROUND
1. Reconnect front air control harness connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49 terminal 2 and terminal 15.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.CHECK PBR REFERENCE VOLTAGE CIRCUIT FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector M49 terminal 2 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
8.CHECK PBR REFERENCE VOLTAGE AND GROUND CIRCUITS
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector M49 terminal 2 and terminal 15.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9.CHECK PBR REFERENCE VO LTAGE CIRCUIT FOR OPEN
36 - 1 : Continuity should exist.
37 - 6 : Continuity should exist.
WJIA0548E
Connector
Te r m i n a l s
Voltage (Ap-
prox.)
(+) (-)
Front air control: M49 2 15 5V
WJIA1729E
Continuity should not exist.
WJIA1730E
Continuity should exist.
WJIA1731E
TROUBLE DIAGNOSISATC-67
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
1. Disconnect the air mix door mo tor (passenger) harness connec-
tor.
2. Check continuity between air mix door motor (passenger) har-
ness connector M143 (B) terminal 3, 2 and front air control har-
ness connector M49 (A) terminal 2, 15.
OK or NG
OK >> Replace air mix door motor (passenger). Refer to AT C -
141, "Removal and Installation" .
NG >> Repair or replace harness as necessary.
10.CHECK PBR FEEDBACK VOLTAGE
1. Reconnect the front air control harness connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M50 terminal 41 and ground while rotating temperature control dial
(passenger) from 32 °C (90 ° F) to 16 °C (60 ° F).
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .CHECK PBR FEEDBACK SIGNAL CIRCUIT FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect front air control harness connector.
3. Check continuity between front air control harness connector
M50 terminal 41 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
12.CHECK PBR FEEDBACK CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect the air mix door mo tor (passenger) harness connec-
tor and front air control harness connector.
3. Check continuity between air mix door motor (passenger) har- ness connector M143 terminal 4 and front air control harness
connector M50 terminal 41.
OK or NG
OK >> Replace air mix door motor (passenger). Refer to AT C -
141, "Removal and Installation" .
NG >> Repair or replace harness as necessary.
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (REAR)
1.CHECK FRONT AIR CONTROL FOR POWER AND GROUND 2 - 3 : Continuity should exist.
15 - 2 : Continuity should exist.
WJIA1777E
Voltage : Approx. .5V - 4.5V
LJIA0047E
Continuity should not exist.
WJIA1743E
Continuity should exist.
WJIA0550E