TROUBLE DIAGNOSISATC-31
< SERVICE INFORMATION >
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*: DENT is displayed when MODE switch is between selections.
CONSULT-II Function (BCM)INFOID:0000000003533242
CONSULT-II can display each diagnostic item us ing the diagnostic test modes shown following.
CONSULT-II START PROCEDURE
Refer to GI-36, "CONSULT-II Start Procedure".
DATA MONITOR
Display Item List
DEF FDBCK "V" Displays defroster door motor feedback signal.
RECIRC "ON/OFF" Disp lays recirculation switch signal.
DEFROST "ON/OFF" Displays defroster switch signal.
AUTO "ON/OFF" Displays AUTO switch signal.
A/C "ON/OFF" Displays A/C switch signal.
MODE "ON/OFF" Displays MODE switch signal.
L TEMP UP "ON/OFF" Displays driver side temperature control dial (temp increase) signal.
L TEMP DOWN "ON/OFF" Displays driver side temperature control dial (temp decrease) signal.
R TEMP UP "ON/OFF" Displays rear temperature control dial [front (temp increase)] signal.
R TEMP DOWN "ON/OFF" Displays Rear temperature control dial [front (temp decrease)] signal.
RR DEFOG "ON/OFF" Displays rear defroster request signal.
FANUP "ON/OFF" Displays front blower motor (blower speed increase) signal.
FANDOWN "ON/OFF" Displays front blower motor (blower speed decrease) signal.
MODE SELECT " [ PNL ]"
" [ MIX ]"
" [ FLR ]"
" [ DEFR ]" " [ MAX ]"
" [ DENT ]" Displays mode door motor position.
Monitor item Value Contents
BCM diagnostic
test item Diagnostic mode Description
Inspection by part WORK SUPPORT
Supports inspections and adjustments. Commands are transmitted to the BCM for
setting the status suitable for required operation, input/output signals are received
from the BCM and received data is displayed.
DATA MONITOR Displays BCM input/output data in real time. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
SELF-DIAG RESULTS Displays BCM self-diagnosis results.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ECU PART NUMBER BCM part number can be read.
CONFIGURATION Performs BCM configuration read/write functions.
Monitor item name “operation or unit” Contents
IGN ON SW “ON/OFF” Displays “IGN Position (ON)/OFF, ACC Position (OFF)” status as judged from ignition switch signal.
COMP ON SIG “ON/OFF” Displays “COMP (ON)/COMP (OFF)” stat us as judged from air conditioner switch signal.
FAN ON SIG “ON/OFF” Displays “FAN (ON)/FAN (OFF)” status as judged from blower motor switch signal.
TROUBLE DIAGNOSISATC-47
< SERVICE INFORMATION >
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Front Air Control Termina l and Reference ValueINFOID:0000000003533247
Measure voltage between each terminal and ground by following
Terminals and Reference Value for front air control.
FRONT HARNESS CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR FRONT AIR CONTROL
WJIA0544E
WJIA2010E
Te r m i n a l
No. Wire
color ItemIgnition
switch Condition Voltage (V)
(Approx.)
1 B Ground - - 0V
2 Y Sensor power ON - 5V
3 W/G Air mix door motor (Driver) CW ON Clockwise rotation Battery voltage
4 G Air mix door motor (Driver) CCW ON Coun terclockwise rotation Battery voltage
5 BR/W Mode door motor CW ON Clockwise rotation Battery voltage
6 P/L Mode door motor CCW ON Counterclockw ise rotation Battery voltage
7 O Intake door motor CCW ON Counterclockwise rotation Battery voltage
8 G/B Intake door motor CW ON Clockwise rotation Battery voltage
9 L/B Intake sensor ON - 0 - 5V
10 L/R Fan ON signal ON Blower switch OFF 5V
ON Blower switch ON 0V
11 Y/B Rear defroster requ est ON - Battery voltage
12 W/R Compressor ON signal ON A/C switch OFF 5V
ON A/C switch ON 0V
13 G/R Variable blower control ON - 0 - 5V
14 Y/G Power supply for IGN ON - Battery voltage
15 P Sensor ground ON - 0V
16 GR Mode door motor feedback ON - 0 - 5V
17 P Ambient sensor ON - 0 - 5V
18 SB Air mix door motor (D river) feedback ON - 0 - 5V
19 LG Defroster door motor CW ON Clockwise rotation Battery voltage
20 P/B Defroster door motor CCW ON Counterclockwise rotation Battery voltage
21 V/R Sensor return ON - 0 - 5V
ATC-48
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
A/C System Self-Diagnosis Function
INFOID:0000000003533248
DESCRIPTION
22 Y/R Power supply for BAT - - Battery voltage
23 R/L Illumination + ON Park lamps ON Battery voltage
24 BR Illumination - - Park lamps ON
25 LG/B Defroster door motor feedback ON - 0 - 5V
26 R/B Front blower request ON Front blower motor OFF Battery voltage
Front blower motor ON 0V
27 GR/R Air mix door motor (Rear) CW ON Clockwise rotation Battery voltage
28 L/Y Air mix door motor (Rear) CCW ON Coun terclockwise rotation Battery voltage
29 Y/L Water valve ON Water valve open 0V
Water valve closed 5V
30 W/G Water valve ON Water valve open 0V
Water valve closed Battery voltage
31 W/V Optical sensor (Passenger) ON - 0 - 5V
32 LG/R In-vehicle sensor signal ON - 0 - 5V
33 V Air mix door (Rear) set point ON - 0 - 5V
34 L CAN-H ON - 0 - 5V
35 P CAN-L ON - 0 - 5V
36 G/W Air mix door motor (Passenger) CW ON Clockwise rotation Battery voltage
37 L Air mix door motor (Passenger)
CCW ON Counter clockwise rotation Battery voltage
38 W/L Rear blower request ON Front blower motor OFF Battery voltage
Front blower motor ON 0V
39 Y/B Rear select signal ON - 0V - Battery voltage
40 G/O Optical sensor (Driver) ON - 0 - 5V
41 R/W Air mix door motor (Passenger) feed-
back ON - 0 - 5V
42 R/Y Air mix door motor (Rear) feedback ON - 0 - 5V
43 BR/Y In-vehicle sensor motor (+) ON - Battery voltage
44 O/B In-vehicle sensor motor (-) ON - 0V
Te r m i n a l
No. Wire
color ItemIgnition
switch Condition Voltage (V)
(Approx.)
PIIA2344E
ATC-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Operational Check (Front)
INFOID:0000000003533249
The purpose of the operational check is to confirm that the system operates properly.
CHECKING MEMORY FUNCTION
1. Set the temperature to 90 °F or 32 °C.
2. Turn front blower control dial counterclockwise until system shuts OFF.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Turn front blower control counterclockwise until system shuts OFF.
If NG, go to trouble diagnosis procedure for ATC-112, "
Memory Function".
If OK, continue with next check.
CHECKING BLOWER
1. Turn front blower control clockwise, blower s hould operate on low speed. The blower symbol should have
one blade lit (on display).
2. Turn the front blower control dial again, and c ontinue checking blower speed and blower symbol until all
speeds are checked.
3. Leave blower on MAX speed.
If NG, go to trouble diagnosis procedure for ATC-78, "
Front Blower Motor Circuit".
If OK, continue with next check.
CHECKING DISCHARGE AIR
1. Press MODE switch four times and the DEF ( ) switch.
2. Each position indicator should change shape (on display).
3. Confirm that discharge air comes out according to the air distribution table. Refer to ATC-26, "
Discharge
Air Flow".
Mode door position is checked in the next step.
If NG, go to trouble diagnosis procedure for ATC-54, "
Mode Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or vis ual inspection) and intake door position is at fresh
when the DEF or D/F is selected.
CHECKING RECIRCULATION ( , ONLY)
1. Press recirculation ( ) switch one time. Recirculation indicator should illuminate.
2. Press recirculation ( ) switch one more time. Recirculation indicator should go off.
3. Listen for intake door position change (blower sound should change slightly).
If NG, go to trouble diagnosis procedure for ATC-70, "
Intake Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or vis ual inspection) and intake door position is at fresh
when the DEF or D/F is selected. REC ( ) is not allowed in DEF ( ) D/F ( ) or FOOT ( ).
CHECKING TEMPERATURE DECREASE
90 Stuck button ATC-123, "Removal and Installation"
92 Mode door motor circuit failureAT C - 5 4 , "Mode Door Motor Circuit"
Code No. Reference page
Conditions : Engine running and at normal operating temperature
TROUBLE DIAGNOSISATC-53
< SERVICE INFORMATION >
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Potentio Temperature Control (PTC)
There are two PTCs (passenger and driver) built into the front air
control. They can be set at an interval of 0.5
°C (1.0 °F) in the 16 °C
(60 °F) to 32 °C (90 °F) temperature range by rotating the temperature
dial. The set temperature is displayed.
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
1.CHECK POWER SUPPLY CIRCUITS FOR FRONT AIR CONTROL
1. Disconnect front air control connector.
2. Check voltage between front air control harness connector M49 terminals 14 and 22, and ground.
OK or NG
OK >> GO TO 2.
NG >> Check 10A fuses [Nos. 8 and 19, located in the fuse block (J/B)]. Refer to PG-73
.
• If fuses are OK, check harness for open circuit. Repair or replace as necessary.
• If fuses are NG, replace fuse and check harness fo r short circuit. Repair or replace as neces-
sary.
2.CHECK GROUND CIRCUIT FOR FRONT AIR CONTROL
WJIA1050E
WJIA0414E
Terminals Ignition switch position
(+)
(-) OFF ACC ON
Front air
control
connector Te r m i n a l N o .
M49 14 GroundApprox. 0V Approx. 0V
Battery
voltage
M49 22 Battery
voltage Battery
voltage Battery
voltage
WJIA0415E
ATC-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Turn ignition switch OFF.
2. Check continuity between front air control harness connectorM49 terminal 1 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair harness or connector.
Mode Door Motor CircuitINFOID:0000000003533252
SYMPTOM:
• Air outlet does not change.
• Mode door motor does not operate normally.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OP ERATIONAL CHECK - DISCHARGE AIR
1. Press mode switch four times and then press the (DEF) switch. Each position indicator should change shape (on display).
2. Confirm that discharge air comes out according to the air distribution table. Refer to ATC-26, "
Discharge
Air Flow".
NOTE:
Confirm that the compressor clutch is engaged (visual inspection) and intake door position is at FRESH
when DEF ( ) or D/F ( ) is selected.
Can a symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.PERFORM COMPLETE OPERATIONAL CHECK
Perform a complete operational check and check for any symptoms. Refer to ATC-50, "
Operational Check
(Front)".
Can a symptom be duplicated?
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.CHECK MODE DOOR OPERATION
Check and verify mode door mechanism for smooth operation in each mode.
OK or NG
OK >> GO TO 5.
NG >> Repair as necessary.
5.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis to check for any codes. Refer to ATC-48, "
A/C System Self-Diagnosis Function".
Are any self-diagnosis codes present?
YES >> Refer to ATC-48, "A/C System Self-Diagnosis Function".
NO >> GO TO 6.
6.CHECK THE MODE DOOR MOTOR PBR CIRCUIT 1 - Ground : Continuity should exist.
WJIA1351E
ATC-56
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Mode Door Control Specification
COMPONENT DESCRIPTION
Mode Door Motor
The mode door motor is attached to the heater & cooling unit. It
rotates so that air is discharged from the outlet as indicated by the
front air control. Motor rotation is conveyed to a link which activates
the mode door.
DIAGNOSTIC PROCEDURE FOR MODE DOOR MOTOR
1.CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Press the mode switch to the B/L ( ) mode.
3. Check voltage between front air control harness connector M49 terminal 5 and terminal 6 while pressing the mode switch to the
floor ( ) mode.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.CHECK MODE DOOR MOTOR CIRCUITS FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector M49 terminal 5, 6 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
3.CHECK FRONT AIR CONTROL FOR GROUND AND POWER
WJIA0434E
WJIA0587E
Connector Te r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control: M49 6 5 Press
mode
switch Battery
voltage
WJIA1727E
5 - Ground : Continuity should not exist.
6 - Ground : Continuity should not exist.
WJIA1734E
TROUBLE DIAGNOSISATC-57
< SERVICE INFORMATION >
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1. Press the mode switch to the D/F ( ) mode.
2. Check voltage between front air control harness connector M49 terminal 5 and terminal 6 while pressing the mode switch to the
vent ( ) mode.
OK or NG
OK >> GO TO 4.
NG >> Replace front air control. Refer to ATC-123, "
Removal and Installation" .
4.CHECK MODE DOOR MOTOR AND CIRCUITS FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M49 terminal 5 and terminal 6.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.CHECK MODE DOOR MOTOR CIRCUITS FOR OPEN
1. Disconnect the mode door motor harness connector.
2. Check continuity between front air control harness connector
M49 terminal 5, 6 and the mode door motor harness connector
terminal 5, 6.
OK or NG
OK >> Replace mode door motor. Refer to ATC-140, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
6.CHECK FRONT AIR CONTROL FOR PBR POWER AND GROUND
1. Reconnect front air control harness connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49 terminal 2 and terminal 15.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.CHECK PBR REFERENCE VOLTAGE CIRCUIT FOR SHORT TO GROUND
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control: M49 5 6 Press
mode
switch Battery
voltage
WJIA1742E
Continuity should exist.
WJIA1728E
5 - 5 : Continuity should exist.
6 - 6 : Continuity should exist.
LJIA0027E
Connector Te r m i n a l s
Voltage (Ap-
prox.)
(+) (-)
Front air control: M49 2 15 5V
WJIA1729E