ACCELERATOR CONTROL SYSTEM
ACC-3
< SERVICE INFORMATION >
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ACCELERATOR CONTROL SYSTEM
Removal and InstallationINFOID:0000000003532214
Adjustable Accelerator Pedal
CAUTION:
• Do not disassemble the accelerator pedal adjusting mechanism.
• Before removal and installation the accelerator and brake pedals must be in the frontmost position.
This is to align the base position of the accelerator and brake pedals.
• Do not disassemble the accelerator pedal assembly.
• Do not remove the accelerator pedal position sensor from the accelerator pedal bracket.
• Avoid damage from dropping the accelerator pedal assembly during handling.
• Keep the accelerator pedal assembly away from water.
REMOVAL
1. Move the accelerator and brake pedals to the frontmost position.
2. Turn the ignition switch OFF and disconnect the negative battery terminal.
3. Disconnect the adjustable brake pedal cable from the adjustable brake pedal.
• Unlock, then pull the adjustable brake pedal cable to disconnect it from the adjustable brake pedal.
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1. Adjustable accelerator pedal assem-
bly2. A/T control cable mounting bracket (part
of the accelerator pedal assembly)3. Adjustable pedal electric motor (part
of the accelerator pedal assembly)
4. Adjustable brake pedal cable (part of
the accelerator pedal assembly)
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< SERVICE INFORMATION >[ICC]
ACTION TEST
1. Start the engine. Then, check that the following operations are
performed correctly.
2. Vehicle-to-vehicle distance control mode is displayed when ON/
OFF switch is pressed ON. Vehicle-to-vehicle distance control
mode goes off when ON/OFF switch is turned to OFF.
3. Turn off the ignition switch while ON/OFF switch is ON. Turn the
ignition switch back to ON and confirm that CRUISE lamp and
ICC system display are OFF.
CHECK FOR ACCEL/RES, COAST/SET, CANCEL SWITCHES
1. Check if ACCEL/RES, COAST/SET, CANCEL switches operate smoothly.
2. Check if switch buttons rebound as the buttons are released.
CHECK FOR DISTANCE SWITCH
1. Start the engine.
2. Press the ON/OFF switch for less than 1.5 seconds.
3. Press the DISTANCE switch.
4. Check if the set distance indicator changes display in order of:
(long)→(middle)→(short).
NOTE:
The set distance indicator shows long immediately after the engine starts.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
SET CHECKING
1. Press the ON/OFF switch for more than 1.5 seconds.
2. Drive the vehicle between 40 km/h (25 MPH) and 144 km/h (89 MPH).
3. Push the COAST/SET switch.
4. Confirm that the desired speed is set when the COAST/SET switch is released.
NOTE:
• ICC system display in the combination meter shows nothing.
CHECK FOR INCREASE OF THE CRUISING SPEED
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed increases by 1.6 km/h (1 MPH) as ACCEL/RES switch is pushed.
NOTE:
• If the ACCEL/RES switch is held, the vehicle speed increases until the switch is released.
• The maximum set speed is 144 km/h (89 MPH).
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ACTION TEST
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< SERVICE INFORMATION >[ICC]
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P CHECK FOR DECREASE OF THE CRUISING SPEED
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed decreases by 1.6 km/h (1 MPH) as COAST/SET switch is pushed.
NOTE:
• Conventional (fixed speed) cruise control mode is automatically turned off when the driving speed lowers to
32 km/h (20 MPH).
• The lowest set speed is 40 km/h (25 MPH).
CHECK FOR THE CANCELLATION OF CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE (NORMAL
DRIVING CONDITION) IN THE FOLLOWING CASES:
Refer to "CHECK FOR THE CANCELLATION OF VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
(NORMAL DRIVING CONDITION) IN THE FOLLOWING CASES:" .
CHECK FOR RESTORING THE SPEED THAT IS SET BY CONVENTIONAL (FIXED SPEED) CRUISE CONTROL
MODE BEFORE ICC CANCELLATION
Refer to "CHECK FOR RESTORING THE SPEED THAT IS SET BY VEHICLE-TO-VEHICLE DISTANCE
CONTROL MODE BEFORE CANCELLATION" .
CHECK ON/OFF SWITCH OPERATION
1. Start the engine. Then, check that the following operations are
performed correctly.
2. CRUISE lamp (green) illuminates and ICC system indicator
goes off when ON/OFF switch is pressed ON for more than 1.5
seconds. The CRUISE lamp goes off when ON/OFF switch is
turned to OFF.
3. Turn off the ignition switch while ON/OFF switch is ON. Turn the
ignition switch back to ON and confirm that CRUISE lamp is
OFF.
CHECK FOR ACCEL/RES, COAST/SET, CANCEL SWITCHES
1. Check if ACCEL/RES, COAST/SET, CANCEL switches operate smoothly.
2. Check if switch buttons rebound as the buttons are released.
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< SERVICE INFORMATION >[ICC]
LASER BEAM AIMING ADJUSTMENT
4. Pivot the target board on its center mark 20° to either side.
NOTE:
Approx. 50 mm (1.97 in) shift will produce a 20° movement.
5. Remove any items in the shaded space shown in the figure.
NOTE:
In case the background space shown in the illustration is not available, or if the background is light col-
ored, place a 400 mm (15.75 in) long frosted black board or black cloth to both sides of the target board.
Sensor AdjustmentINFOID:0000000003533785
CAUTION:
• Complete all necessary steps for laser beam adjustment until the CONSULT-II indicates "COM-
PLETED". If the procedure does not complete, the ICC system is inoperable.
• If CONSULT-II is used without connection to the CONSULT-II CONVERTER, malfunctions might be
detected during self-diagnosis.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to the
data link connector.
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< SERVICE INFORMATION >[ICC]
TERMINALS AND REFERENCE VALUE
TERMINALS AND REFERENCE VALUE
Terminal and Reference Value for ICC UnitINFOID:0000000003533789
Terminal and Reference Value for ICC SensorINFOID:0000000003533790
Te r m i n a lWire col-
orItemCondition
Voltage (V)
(Approx.) Ignition
switchOperation
1W/L
Battery power supply OFF — Battery voltage
2W/L
5 P CAN-L — — —
7 B/R N-P RANGE ON A/T selector lever in "P" or "N" Battery voltage
10 V/R Brake booster signal ON —
14 L CAN-H — — —
19 B
Ground
ON——
20 B
29 BR/WICC brake switch
(normally closed)Selector le-
ver: Not in
“N” or “P”
positionDepress the brake
pedal0
Release the brake
pedalBattery voltage
30 L DDL-TX — — —
33 R/B Ignition switch power supply ON —
Battery voltage
38 R/GSt op la mp sw i tc h
(normally open) OFFDepress the brake pedal
Release the brake pedal 0
39 V/W DDL-RX — — —
40 G Parking brake signal
ONParking brake is ON 0
Parking brake is OFF Battery voltage
42 R/B Ignition switch power supply — Battery voltage
46 B Ground — —
47 BR Stop lamp drive output signalBrake operating with ICC system Battery voltage
Brake not operating with ICC sys-
tem0
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Te r m i n a lWire
colorItemCondition
Voltage (V)
Ignition
switchOperation
1 R/B Ignition switch power supply
ON— Battery voltage
2LCAN-H — —
3PCAN-L — —
4 B Ground — —
ACS-30
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
• Touch “ON” and “OFF” to check that the stop lamps operate as in
the following chart.
BOOSTER SOL/V 3
• Touch any of “MODE 1”, “MODE 2”, “MODE 3” to check that follow-
ing operation condition is caused by operating monitor and brake
pedal.
• “START” is displayed 10 seconds after operation start. (Active test
is completed.)
Self-Diagnostic FunctionINFOID:0000000003533793
WITH CONSULT-II
1. Go to operation check after asking the customer for symptom information. Refer to ACS-9 .
2. Stop vehicle, turn ignition switch OFF, then connect CONSULT-II and CONSULT-II CONVERTER to data
link connector.
3. With engine started, touch “START”, “ICC”, “SELF-DIAG RESULTS” on CONSULT-II screen in this order.
CAUTION:
If “ICC” cannot be shown after several attempts, the ICC unit may be malfunctioning and should
be replaced. Refer to ACS-55
.
4. Self-diagnostic result appears on screen. If “NO DTC ···” is shown, check ICC warning lamp. If any mal-
function is indicated, GO TO step 5.
5. Refer to ACS-34, "
Diagnostic Trouble Code (DTC) Chart", perform appropriate check, and repair or
replace malfunctioning part as necessary.
6. Turn ignition switch OFF.
7. Start engine and touch “START”, “ICC”, “SELF-DIAG RESULTS”, and “ERASE” on CONSULT-II.
CAUTION:
DTC of an existing malfunction will not erase. If the memory does not erase, GO TO step 5.
8. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC warning
lamp does not illuminate.
WITHOUT CONSULT-II
STOP LAMP ON OFF
Stop lamp Lamp ON Lamp OFF
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
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< SERVICE INFORMATION >[ICC]
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1. Go to operation check after asking the customer for symptom information. Refer to ACS-9.
2. Stop the vehicle to start the self-diagnosis.
3. Turn ignition switch OFF.
4. Turn ignition switch ON, and wait 5 seconds. Press ACCEL/RES
switch 5 times, and then press COAST/SET switch 5 times all
within 5 seconds to start self-diagnosis.
CAUTION:
• Do not start the engine.
• Do not press the ICC ON/OFF switch ON.
• When operation above is not completed within the 5 to 10 sec-
ond window, DTC will not be displayed.
• If self-diagnosis mode cannot be started after several
attempts, the ICC unit may be malfunctioning and should be
replaced. Refer to "SELF-DIAGNOSIS BY ICC SYSTEM DIS-
PLAY WILL NOT RUN".
5. When self-diagnosis mode is started, DTCs are shown on set vehicle speed indicator.
CAUTION:
• DTC will disappear after 5 minutes.
• When multiple malfunctions are detected, a maximum of 3 code numbers can be stored; the lat-
est malfunction will be displayed first.
6. Check ACS-34, "
Diagnostic Trouble Code (DTC) Chart" , and repair or replace if necessary.
7. After repair, erase DTC stored in the ICC unit. Refer to "Self-Diagnostic Erasing Method".
8. DTC 55 will be shown.
9. Turn ignition switch OFF to exit the diagnosis.
10. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC warning
lamp does not illuminate.
Self-Diagnostic Erasing Method
1. Stop the vehicle and turn the ignition switch OFF.
2. Turn ignition switch ON and start self-diagnosis.
3. During self-diagnosis mode, press CANCEL switch 5 times, and DISTANCE switch 5 times within a 10
second time period.
CAUTION:
• Switch inputs must be received within a 10 second time period.
• When operation is not completed within 10 seconds start again from step 1.
4. DTC 55 will be shown.
CAUTION:
DTC of an existing malfunction will not be erased.
5. Turn ignition switch OFF to exit the diagnosis.
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< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
6. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC system
warning lamp (orange) does not illuminate.
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY WILL NOT RUN
Self Diagnosis Will Not Run
1.CHECK ICC SYSTEM DISPLAY
When ignition switch is ON, do all displays illuminate?
YES or NO
YES >> GO TO 2.
NO >> GO TO 5.
2.CHECK SELF-DIAGNOSIS
• Disconnect ECM connectors, and check for damaged, bent or loose terminals. Securely connect them
again.
• Can self-diagnosis for ICC system be performed?
YES or NO
YES >> Inspection End.
NO >> GO TO 3.
3.CHECK ICC STEERING SWITCH
Check ICC steering switch. Refer to ACS-54, "
ICC Steering Switch" .
OK or NG
OK >> GO TO 4.
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Component Possible Cause Specific causes
ICC unit power supply malfunctionNo voltage supply from ignition switchFuse blown
Harness open
Harness shorted
Ground cable not connectedHarness open
Harness shorted
ICC steering switch malfunction No signal transmittedHarness open
Harness shorted
Spiral cable open
Spiral cable shorted
Switch or ECM malfunction
CAN communication system malfunction Signal not transmittedHarness open
Harness shorted
CAN communication outside the standard
Combination meter system malfunction Indication not possibleIndicator malfunction
Indicator segments disappear
ICC unit malfunction Internal malfunction ICC unit