AIR CONDITIONER CONTROLATC-25
< SERVICE INFORMATION >
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TEMPERATURE CONTROL DIAL (TEMPE RATURE CONTROL) (DRIVER SIDE)
Increases or decreases the set temperature.
TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL) (PASSENGER SIDE)
Increases or decreases the set temperature.
TEMPERATURE CONTROL DIAL (TEMPERA TURE AND MODE CONTROL) (REAR)
Increases or decreases the set temperature. The mode al so changes from foot at full hot setting, to foot/vent
mid-range (warm) setting, and then to panel on full cold setting.
RECIRCULATION ( ) SWITCH
• When REC switch is ON, REC switch indicator turns ON, and air inlet is set to REC.
• When REC switch is turned OFF, or when compressor is turned from ON to OFF, REC switch is automati-
cally turned OFF. REC mode can be re-entered by pressing REC switch again.
• REC switch is not operated when DEF switch is tu rned ON, at the D/F position or in floor position.
DEFROSTER ( ) SWITCH
Positions the air outlet doors to the defrost position. Al so positions the intake doors to the outside air position.
REAR WINDOW DEFOGGER SWITCH
When switch is ON, rear window and door mirrors are defogged.
OFF SWITCH
The compressor and blower are OFF, the intake doors are set to the outside air position, and the air outlet
doors are set to the foot (75% foot and 25% defrost) position.
A/C SWITCH
The compressor is ON or OFF.
(Pressing the A/C switch when the AUTO switch is ON will turn off the A/C switch and compressor.)
MODE SWITCH (FRONT)
Controls the air discharge outlets.
FRONT BLOWER CONTROL DIAL
Manually control the blower speed. Seven speeds are av ailable for manual control (as shown on the display
screen).
Rear Air Control
TEMPERATURE CONTROL DIAL (TEM PERATURE AND MODE CONTROL)
The temperature increases or decreases the set temperat ure. The mode also changes from foot at full hot set-
ting, to foot/vent at mid-range (warm) setti ng, and then to vent at full cold setting.
REAR BLOWER CONTROL DIAL
When the rear blower switch (front) is in the OFF position, the rear blower motor cannot operate.
When the rear blower switch (front) is in the REAR positi on, it allows the rear blower switch (rear) to control
the rear blower motor speed. In any other position (1-4), the rear blower switch (front) controls the rear blower
motor speed regardless of the rear blower switch (rear) position.
WJIA1042E
ATC-30
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
CONSULT-II Function (HVAC)INFOID:0000000003533241
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II START PROCEDURE
Refer to GI-36, "CONSULT-II Start Procedure".
SELF-DIAGNOSIS
Display Item List
DATA MONITOR
Display Item List
Diagnostic mode Description
SELF-DIAG RESULTS Displays front ai r control self-diagnosis results.
DATA MONITOR Displays front air control input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ECU PART NUMBER Front air control part number can be read.
DTC Description Reference page
B2573 Battery voltage out of range SC-4
B2578 In-vehicle sensor circuit out of range (low)
AT C - 11 6 , "In-vehicle Sensor Circuit"B2579 In-vehicle sensor circuit out of range (high)
B257B Ambient sensor circuit short AT C - 11 4
B257C Ambient sensor circuit open
B257F Optical sensor (Driver) circuit open or short AT C - 11 9 , "
Optical Sensor Circuit"B2580 Optical sensor (Passenger) circuit open or short
B2581 Intake sensor circuit shortATC-120, "
Intake Sensor Circuit"B2582 Intake sensor circuit open
U1000 CAN bus fault LAN-4, "
CAN Communication System"
B2587 Stuck buttonATC-123, "Removal and Installation"
Monitor item Value Contents
BATT VIA CAN "V" Displays battery voltage signal.
IGN VIA CAN "ON/OFF" Displays ignition switch signal.
DVR SUNLD SEN "w/m2" Displays optical sensor (driver) signal.
PAS SUNLD SEN "w/m2" Displays optical sensor (passenger) signal.
AMB TEMP SEN " °C/ °F" Displays ambient sensor 1 signal.
EVAP TEMP SEN " °C/ °F" Displays intake sensor signal.
INCAR TMP SEN " °C/ °F" Displays in-vehicle sensor signal.
RR TEMPSET FR "V" Displays air mix door (front) set point signal.
RR TEMPSET RR "V" Displays air mi x door (rear) set point signal.
MODE FDBCK "V" Displays mode door motor feedback signal.
DVR MIX FDBCK "V" Displays air mix do or motor (driver) feedback signal.
PAS MIX FDBCK "V" Displays air mix door motor (passenger) feedback signal.
RR FDBCK "V" Displays air mix door motor (rear) feedback signal.
TROUBLE DIAGNOSISATC-31
< SERVICE INFORMATION >
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*: DENT is displayed when MODE switch is between selections.
CONSULT-II Function (BCM)INFOID:0000000003533242
CONSULT-II can display each diagnostic item us ing the diagnostic test modes shown following.
CONSULT-II START PROCEDURE
Refer to GI-36, "CONSULT-II Start Procedure".
DATA MONITOR
Display Item List
DEF FDBCK "V" Displays defroster door motor feedback signal.
RECIRC "ON/OFF" Disp lays recirculation switch signal.
DEFROST "ON/OFF" Displays defroster switch signal.
AUTO "ON/OFF" Displays AUTO switch signal.
A/C "ON/OFF" Displays A/C switch signal.
MODE "ON/OFF" Displays MODE switch signal.
L TEMP UP "ON/OFF" Displays driver side temperature control dial (temp increase) signal.
L TEMP DOWN "ON/OFF" Displays driver side temperature control dial (temp decrease) signal.
R TEMP UP "ON/OFF" Displays rear temperature control dial [front (temp increase)] signal.
R TEMP DOWN "ON/OFF" Displays Rear temperature control dial [front (temp decrease)] signal.
RR DEFOG "ON/OFF" Displays rear defroster request signal.
FANUP "ON/OFF" Displays front blower motor (blower speed increase) signal.
FANDOWN "ON/OFF" Displays front blower motor (blower speed decrease) signal.
MODE SELECT " [ PNL ]"
" [ MIX ]"
" [ FLR ]"
" [ DEFR ]" " [ MAX ]"
" [ DENT ]" Displays mode door motor position.
Monitor item Value Contents
BCM diagnostic
test item Diagnostic mode Description
Inspection by part WORK SUPPORT
Supports inspections and adjustments. Commands are transmitted to the BCM for
setting the status suitable for required operation, input/output signals are received
from the BCM and received data is displayed.
DATA MONITOR Displays BCM input/output data in real time. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
SELF-DIAG RESULTS Displays BCM self-diagnosis results.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ECU PART NUMBER BCM part number can be read.
CONFIGURATION Performs BCM configuration read/write functions.
Monitor item name “operation or unit” Contents
IGN ON SW “ON/OFF” Displays “IGN Position (ON)/OFF, ACC Position (OFF)” status as judged from ignition switch signal.
COMP ON SIG “ON/OFF” Displays “COMP (ON)/COMP (OFF)” stat us as judged from air conditioner switch signal.
FAN ON SIG “ON/OFF” Displays “FAN (ON)/FAN (OFF)” status as judged from blower motor switch signal.
ATC-32
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
How to Perform Trouble Diagnosis for Quick and Accurate Repair
INFOID:0000000003533243
WORK FLOW
SYMPTOM TABLE
Component Parts and Harness Connector LocationINFOID:0000000003533244
ENGINE COMPARTMENT
*1AT C - 5 0 , "Operational Check (Front)"
or AT C - 5 1 , "
Operational Check
(Rear)" .
SHA900E
Symptom Reference Page
A/C system does not come on. Go to Trouble Diagnosis Procedure for A/C System. AT C - 5 2
A/C system display is malfunctioning. Go to Navigation System. AV- 7 3
A/C system cannot be controlled. Go to Self-diagnosis Function.AT C - 4 8 , "
A/C Sys-
tem Self-Diagno-
sis Function"
Air outlet does not change.
Go to Trouble Diagnosis Procedure for Mode Door Motor. AT C - 5 4
Mode door motor is malfunctioning.
Discharge air temperature does not change.
Go to Trouble Diagnosis Procedure for Air Mix Door Motor. AT C - 5 9
Air mix door motor is malfunctioning.
Intake door does not change.
Go to Trouble Diagnosis Procedure for Intake Door Motor. AT C - 7 0
Intake door motor is malfunctioning.
Defroster door motor is malfunctioning. Go to Trouble Diagnosis Procedure for Defroster Door Motor. AT C - 7 4
Front blower motor operation is malfunction-
ing.Go to Trouble Diagnosis Procedure for Front Blower Motor.
AT C - 7 8
Rear blower motor operation is malfunction-
ing.Go to Trouble Diagnosis Procedure for Rear Blower Motor.
AT C - 8 5
Rear discharge air temperature and/or air
outlet does not change.Go to Trouble Diagnosis Procedure for Rear Air Control circuit.
AT C - 9 3
Magnet clutch does not engage. Go to Trouble Diagnosis Procedure for Magnet Clutch. AT C - 9 6
Insufficient cooling Go to Trouble Diagnosis Procedure for Insufficient Cooling.AT C - 1 0 0
Insufficient heating Go to Trouble Diagnosis Procedure for Insufficient Heating.AT C - 1 0 8
Noise Go to Trouble Diagnosis Procedure for Noise.AT C - 1 0 9
Self-diagnosis cannot be performed. Go to Trouble Diagnosis Procedure for Self-diagnosis. AT C - 111
Memory function does not operate. Go to Trouble Diagnosis Procedure for Memory Function.AT C - 11 2
TROUBLE DIAGNOSISATC-49
< SERVICE INFORMATION >
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The self-diagnostic system diagnoses sensors, door motors, blower motor, etc. Refer to applicable sections
(items) for details. Fault codes (if any are present) wil l be displayed in the ambient temperature display area.
Refer to "SELF-DIAGNOSIS CODE CHART" .
SELF-DIAGNOSIS CODE CHART
WJIA1913E
Code No. Reference page
02 EE changed by calibration ATC-123, "
Removal and Installation"
03 Battery voltage out of rangeSC-4
12 Air mix door motor (Passenger) circuit failureAT C - 5 9 , "Air Mix Door Motor Circuit"
20 BCM not responding to A/C requestAT C - 9 6 , "Magnet Clutch Circuit"
21 BCM not responding to rear defroster requestGW-68
22 Air mix door motor (Driver) circuit failure AT C - 5 9 , "Air Mix Door Motor Circuit"
30 In-vehicle sensor circuit out of range (low)
AT C - 11 6 , "In-vehicle Sensor Circuit"31 In-vehicle sensor circuit out of range (high)
38 Air mix door motor (rear) circuit failure AT C - 5 9 , "
Air Mix Door Motor Circuit"
40 Ambient sensor circuit short
AT C - 11 4 , "Ambient Sensor Circuit"41 Ambient sensor circuit open
44 In-vehicle sensor motor circuit openATC-120, "
Intake Sensor Circuit"46 In-vehicle sensor motor circuit short
50 Optical sensor (Driver) circuit open or shortAT C - 11 9 , "
Optical Sensor Circuit"52 Optical sensor (Passenger) circuit open or short
56 Intake sensor circuit shortATC-120, "
Intake Sensor Circuit"57 Intake sensor circuit open
62 Defroster door motor circuit failureAT C - 7 4 , "
Defroster Door Motor Circuit"
80 CAN bus faultLAN-4, "CAN Communication System"
82 Intake door motor (d river) circuit malfunction AT C - 7 0 , "Intake Door Motor Circuit"
ATC-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Operational Check (Front)
INFOID:0000000003533249
The purpose of the operational check is to confirm that the system operates properly.
CHECKING MEMORY FUNCTION
1. Set the temperature to 90 °F or 32 °C.
2. Turn front blower control dial counterclockwise until system shuts OFF.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Turn front blower control counterclockwise until system shuts OFF.
If NG, go to trouble diagnosis procedure for ATC-112, "
Memory Function".
If OK, continue with next check.
CHECKING BLOWER
1. Turn front blower control clockwise, blower s hould operate on low speed. The blower symbol should have
one blade lit (on display).
2. Turn the front blower control dial again, and c ontinue checking blower speed and blower symbol until all
speeds are checked.
3. Leave blower on MAX speed.
If NG, go to trouble diagnosis procedure for ATC-78, "
Front Blower Motor Circuit".
If OK, continue with next check.
CHECKING DISCHARGE AIR
1. Press MODE switch four times and the DEF ( ) switch.
2. Each position indicator should change shape (on display).
3. Confirm that discharge air comes out according to the air distribution table. Refer to ATC-26, "
Discharge
Air Flow".
Mode door position is checked in the next step.
If NG, go to trouble diagnosis procedure for ATC-54, "
Mode Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or vis ual inspection) and intake door position is at fresh
when the DEF or D/F is selected.
CHECKING RECIRCULATION ( , ONLY)
1. Press recirculation ( ) switch one time. Recirculation indicator should illuminate.
2. Press recirculation ( ) switch one more time. Recirculation indicator should go off.
3. Listen for intake door position change (blower sound should change slightly).
If NG, go to trouble diagnosis procedure for ATC-70, "
Intake Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or vis ual inspection) and intake door position is at fresh
when the DEF or D/F is selected. REC ( ) is not allowed in DEF ( ) D/F ( ) or FOOT ( ).
CHECKING TEMPERATURE DECREASE
90 Stuck button ATC-123, "Removal and Installation"
92 Mode door motor circuit failureAT C - 5 4 , "Mode Door Motor Circuit"
Code No. Reference page
Conditions : Engine running and at normal operating temperature
TROUBLE DIAGNOSISATC-51
< SERVICE INFORMATION >
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1. Rotate temperature control dial (driver si de or passenger side) counterclockwise until 16 °C (60 °F) is dis-
played.
2. Check for cold air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operat ion. If OK, go to trouble diagnosis procedure for ATC-100,
"Insufficient Cooling" . If air mix door motor appears to be malfunctioning, go to ATC-59, "Air Mix Door Motor
Circuit" or ATC-59, "Air Mix Door Motor Circuit".
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Rotate temperature control dial clockw ise (driver side or passenger side) until 32°C (90 °F) is displayed.
2. Check for hot air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operat ion. If OK, go to trouble diagnosis procedure for ATC-108,
"Insufficient Heating" . If air mix door motor appears to be malfunctioning, go to ATC-59, "Air Mix Door Motor
Circuit" or ATC-59, "Air Mix Door Motor Circuit".
If OK, continue with next check.
CHECK A/C SWITCH
1. Press A/C switch when AUTO switch is ON, or in manual mode.
2. A/C switch indicator will turn ON.
• Confirm that the compressor clutch engages (sound or visual inspection).
NOTE:
If current mode setting is DEF or D/F, compressor clutch may already be engaged.
If NG, go to trouble diagnosis procedure for ATC-96, "
Magnet Clutch Circuit" .
If OK, continue with next check.
CHECKING AUTO MODE
1. Press AUTO switch.
2. Display should indicate AUTO.
• If ambient temperature is warm, and selected temperat ure is cool, confirm that the compressor clutch
engages (sound or visual inspection). (Discharge air and blower speed will depend on ambient, in-vehi-
cle, and set temperatures.)
If NG, go to trouble diagnosis procedure for ATC-52, "
Power Supply and Ground Circuit for Front Air Control" ,
then if necessary, trouble diagnosis procedure for ATC-96, "
Magnet Clutch Circuit" .
If all operational checks are OK (symptom cannot be duplicated), go to malfunction Simulation Tests in AT C -
32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair" and perform tests as outlined to simu-
late driving conditions environment . If symptom appears. Refer to ATC-32, "
How to Perform Trouble Diagnosis
for Quick and Accurate Repair", ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair"
and perform applicable trouble diagnosis procedures.
Operational Check (Rear)INFOID:0000000003533250
The purpose of the operational check is to confirm that the system operates properly.
CHECKING BLOWER
1. Turn the rear blower control dial to swit ch position "1". Blower should operate on low speed.
2. Turn the rear blower control dial counterclockwis e to switch position "2", "3", and "4" until all speeds are
checked.
3. Leave blower on MAX speed.
If NG, go to trouble diagnosis procedure for ATC-85, "
Rear Blower Motor Circuit" .
If OK, continue the check.
CHECKING TEMPERATURE DECREASE
1. Rotate temperature and mode dial fully counterclockwise.
2. Check for cold air at appropriate discharge air outlets. Conditions : Engine running and at normal operating temperature
ATC-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
If NG, listen for sound of air mix door motor operation if OK, go to trouble diagnosis procedure for ATC-100,
"Insufficient Cooling" . If air mix door motor appears to be malfunctioning, go to ATC-59, "Air Mix Door Motor
Circuit".
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Rotate temperature and mode dial clockwise.
2. Check for hot air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operat ion. If OK, go to trouble diagnosis procedure for ATC-108,
"Insufficient Heating". If air mix door motor appears to be malfunctioning, go to ATC-59, "Air Mix Door Motor
Circuit" .
If OK, continue the check.
Power Supply and Ground Circu it for Front Air ControlINFOID:0000000003533251
SYMPTOM: A/C system does not come on.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - AUTO MODE
1. Press AUTO switch.
2. Display should indicate AUTO. Confirm that the compressor clutch engages (sound or visual inspection).
(Discharge air and blower speed will depend on am bient, in-vehicle and set temperatures.)
Can a symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.PERFORM COMPLETE OPERATIONAL CHECK
Perform a complete operational check and check for any symptoms. Refer to ATC-50, "
Operational Check
(Front)".
Can a symptom be duplicated
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.CHECK POWER AND GROUND CIRCUIT
Check main power supply and ground circuit. Refe r to "DIAGNOSTIC PROCEDURE FOR A/C SYSTEM".
OK or NG
OK >> System OK.
NO >> Replace front air control. Refer to ATC-123, "
Removal and Installation".
COMPONENT DESCRIPTION
Front Air Control
The front air control has a built-in microcomputer which processes
information sent from various sensors needed for air conditioner
operation. The air mix door motors, mode door motor, intake door
motor, defroster door motor, blower motor and compressor are then
controlled.
The front air control is unitized with control mechanisms. When the
various switches and temperature dials are operated, data is input to
the front air control.
Self-diagnostic functions are also built into the front air control to pro-
vide quick check of malfunctions in the auto air conditioner system.
WJIA0544E