ATC-88
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Perform a complete operational check for any symptoms. Refer to ATC-50, "Operational Check (Front)".
Does another symptom exist?
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair" .
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.CHECK REAR BLOWER MOTOR CIRCUIT
Check and verify rear blower motor operates in all speeds.
Does blower motor operate in all speeds?
YES >> GO TO 5.
NO >> Refer to "Trouble Diagnosis Procedure For Rear Blower Motor (1 - 4 Speed)".
5.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis to check for any codes. Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
Are any self-diagnosis codes present?
YES >> Refer to ATC-48, "A/C System Self-Diagnosis Function".
NO >> GO TO 6.
6.RECHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to ATC-50, "
Operational Check (Front)" .
Does another symptom exist?
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair".
NO >> Replace front air control. Refer to ATC-123, "
Removal and Installation".
1.DIAGNOSTIC PROCEDURE
Blower motor rotates normally at each speed.
OK or NG
OK >> Inspection End.
NG >> 1. Does not rotate at any speed, GO TO 2. 2. Does not rotate at 1 - 3 speed, GO TO 13.
3. Does not rotate at 4 speed, GO TO 18.
2.CHECK FUSES
Check 15A fuses [Nos. 10 and 11, located in the fuse block (J/B)]. Refer to PG-73
.
OK or NG
OK >> GO TO 3.
NG >> GO TO 8.
3.CHECK REAR BLOWER MOTOR POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect rear blower motor connector.
3. Select any rear blower speed except OFF.
4. Turn ignition switch ON.
5. Check voltage between rear blower motor harness connector B134 terminal 2 and ground.
OK or NG
OK >> GO TO 11.
NG >> GO TO 4. 2 - Ground : Battery voltage.WJIA0596E
TROUBLE DIAGNOSISATC-89
< SERVICE INFORMATION >
C
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F
G H
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M A
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AT C
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4.CHECK REAR BLOWER MOTOR RELAY
Turn ignition switch OFF.
Refer to "Rear Blower Motor Relay".
OK or NG
OK >> GO TO 5.
NG >> Replace rear blower motor relay.
5.CHECK REAR BLOWER MOTOR POWER FR OM RELAY TO REAR BLOWER MOTOR
1. Reconnect rear blower motor connector.
2. Disconnect rear blower motor relay J-1.
3. Turn ignition switch ON.
4. Set rear blower switch (front) to any position except OFF, REAR, or 4 - speed.
5. Momentarily (no more than 4 seconds), connect a jumper wire
between rear blower motor relay connector J-1 (harness side)
terminals 3 and 5.
OK or NG
OK >> GO TO 6.
NG >> GO TO 10.
6.CHECK REAR BLOWER MOTOR RELAY (COIL SIDE) POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuse block (J/B) connector M39.
3. Turn ignition switch ON.
4. Set rear blower switch (front) to any position except OFF, REAR, or 4 - speed.
5. Check voltage between fuse block (J/B) harness connector M39 terminal 3Q and ground.
OK or NG
OK >> GO TO 7.
NG >> GO TO 20.
7.CHECK REAR BLOWER MOTOR RE LAY (COIL SIDE) GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuse block (J/B) connector M3.
3. Check continuity between fuse block (J/B) harness connector M3 terminal 7N and ground.
OK or NG
OK >> Replace fuse block (J/B).
NG >> Repair harness or connector.
8.REPLACE FUSE
Refer to PG-73
Fuse should not open when rear blower motor is activated.
OK or NG
OK >> Inspection End.
NG >> GO TO 9.
9.CHECK REAR BLOWER MOTOR POWER SUPPLY CIRCUIT FOR SHORTRear blower motor should rotate.
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3Q - Ground : Battery voltage.
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7N - Ground : Continuity should exist.
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ATC-90
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Turn ignition switch OFF.
2. Disconnect fuse block (J/B) connector M3 and rear blower motorconnector.
3. Check continuity between rear blower motor harness connector
B134 terminal 2 and ground.
OK or NG
OK >> Check rear blower motor. Refer to ATC-78, "Front
Blower Motor Circuit".
NG >> Repair harness or connector.
10.CHECK REAR BLOWER MOTOR RELAY (SWITCH SIDE) POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuse block (J/B) and rear blower motor connectors.
3. Check continuity between fu se block (J/B) harness connector
M3 terminal 3N and 8N and rear blower motor harness connec-
tor B134 terminal 2.
OK or NG
OK >> GO TO 20.
NG >> Repair harness or connector.
11 .CHECK REAR BLOWER MOTOR
Check rear blower motor. Refer to "Rear Blower Motor".
OK or NG
OK >> GO TO 12.
NG >> Replace rear blower motor. refer to ATC-128, "
Removal and Installation"
12.CHECK REAR BLOWER SWITCH (FRONT)
Refer to "Rear Blower Switch (Front)" .
OK or NG
OK >> GO TO 15.
NG >> Replace rear blower switch (front). Refer to ATC-123, "
Removal and Installation"
13.CHECK REAR BLOWER MOTOR RESISTOR
Refer to "Rear Blower Motor Resistor".
OK or NG
OK >> GO TO 14.
NG >> Replace rear blower motor resistor. Refer to ATC-144
14.CHECK REAR BLOWER SWITCH (FRONT) CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect rear blower switch (front) M52.
3. Turn ignition switch ON.
4. Reconnect rear blower motor resistor harness connector B133.
5. Check voltage between each rear blower switch (front) connec- tor M52 terminals 3, 7, and 8, and ground.2 - Ground : Continuity should not exist.
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3N, 8N - 2 : Continuity should exist.
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Te r m i n a l N o .
Voltage
(+) (-)
3 Ground Approx. 12V
7
8
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ATC-92
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
18.CHECK REAR BLOWER SWITCH (FRONT)
Refer to "Rear Blower Switch (Front)".
OK or NG
OK >> GO TO 19.
NG >> Replace rear blower switch (front). Refer to ATC-123, "
Removal and Installation"
19.CHECK REAR BLOWER SWITCH (REAR)
Refer to "Rear Blower Switch (Rear)" .
OK or NG
OK >> Inspection End.
NG >> Replace rear blower switch (rear). Refer to ATC-123, "
Removal and Installation"
20.CHECK CIRCUIT BETWEEN FRONT AIR CONTROL AND FUSE BLOCK (J/B) [REAR BLOWER MO-
TOR RELAY (COIL SIDE) POWER]
1. Disconnect front air control and fuse block (J/B) connectors
M39.
2. Check continuity between front air control harness connector M50 terminal 38 and fuse block (J/B) connector M39 terminal
3Q.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair harness or connector.
COMPONENT INSPECTION
Rear Blower Motor Relay
Check circuit continuity between terminals by supplying 12 volts and
ground to coil side terminals of relays.
Rear Blower Switch (Rear)
Continuity should exist.
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ATC-94
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
2. Turn the rear blower motor on (1-4 speed).
3. Turn the rear temperature/mode control dial clockwise.
4. Check for hot air at rear foot discharge air outlets.>> GO TO 2.
2.CONFIRM SYMPTOM BY PERFORMING OPER ATIONAL CHECK - TEMPERATURE DECREASE
1. Turn the rear temperature/mode control dial counterclockwise.
2. Check for cold air at rear vent discharge air outlets.
OK or NG?
YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to ATC-50, "
Operational Check (Front)" .
Does another symptom exist?
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair" .
NO >> System OK.
4.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 5.
5.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis to check for any codes. Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
Are any self-diagnosis codes present?
YES >> Refer to ATC-48, "A/C System Self-Diagnosis Function".
NO >> GO TO 6.
6.CHECK REAR TEMPERATURE/MODE CONTROL DIAL OPERATION
Check and verify rear outlet position and temperat ure change when adjusted from front air control.
OK or NG?
YES >> Check rear air control circuit. Refer to "DIAGNOSTIC PROCEDURE FOR REAR AIR CONTROL".
NO >> Check air mix door motor (rear). Refer to ATC-59, "
Air Mix Door Motor Circuit" .
SYSTEM DESCRIPTION
Component Parts
Rear air control system components are:
• Front air control
• Rear air control
• Air mix door motor (rear)
• Rear blower motor relay
• Rear blower motor resistor
• Rear blower motor
ATC-100
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Turn ignition switch OFF.
2. Disconnect BCM connector and front air control connector.
3. Check continuity between BCM harness connector M18 terminal28 and front air control harness connector M49 terminal 10.
OK or NG
OK >> GO TO 11.
NG >> Repair harness or connector.
11 .CHECK VOLTAGE FOR FRONT AIR CONTROL (FAN ON SIGNAL)
1. Reconnect BCM connector and front air control connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49 terminal 10 and ground.
OK or NG
OK >> GO TO 12.
NG-1 >> If the voltage is approx. 5V when blower moto r is ON, replace front air control. Refer to ATC-123,
"Removal and Installation" .
NG-2 >> If the voltage is approx. 0V when blower motor is OFF, replace BCM. Refer to BCS-24, "
BCM".
12.CHECK CAN COMMUNICATION
Check CAN communication. Refer to LAN-4
.
•BCM – ECM
• ECM – IPDM E/R
• ECM – Front air control
OK or NG
OK >> Inspection End.
NG >> Repair or replace malfunctioning part(s).
Insufficient CoolingINFOID:0000000003533260
SYMPTOM: Insufficient cooling
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPER ATIONAL CHECK - TEMPERATURE DECREASE
1. Press the AUTO switch.
2. Turn temperature control dial (driver) counterclockwise until 16 ° C (60 ° F) is displayed.
3. Check for cold air at discharge air outlets.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to ATC-50, "
Operational Check (Front)" .
Does another symptom exist?
28 - 10 Continuity should exist.
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Te r m i n a l s
Condition Voltage
(+)
(-)
Front air con-
trol connector Te r m i n a l N o .
M49 10 Ground A/C switch: ON
Blower motor
operates
Approx. 0V
A/C switch: OFF Approx. 5V
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ATC-108
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Insufficient Heating
INFOID:0000000003533261
SYMPTOM: Insufficient heating
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPER ATIONAL CHECK - TEMPERATURE INCREASE
1. Press the AUTO switch.
2. Turn the temperature control dial (driver) clockwise until 32 ° C (90 ° F) is displayed.
3. Check for hot air at discharge air outlets.
Can this symptom be duplicated?
YES >> GO TO 2.
NO >> Perform complete system operational check. Refer to ATC-50, "
Operational Check (Front)" .
2.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 3.
3.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis. Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
OK or NG
OK >> GO TO 4.
NG >> Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
4.CHECK ENGINE COOLING SYSTEM
1. Check for proper engine coolant level. Refer to CO-9, "
Inspection".
2. Check hoses for leaks or kinks.
3. Check radiator cap. Refer to CO-9, "
Inspection" .
4. Check for air in cooling system.
>> GO TO 5.
5.CHECK AIR MIX DOOR OPERATION
Check the operation of the air mix door.
OK or NG
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side becomes nega-
tive. Liquid tank or front/rear side of
expansion valve′s pipe is frost-
ed or dewed. High-pressure side is closed
and refrigerant does not flow.
↓
Expansion valve or liquid tank
is frosted. Leave the system at rest until
no frost is present. Start it
again to check whether or not
the malfunction is caused by
water or foreign particles.
• If water is the cause, initially
cooling is okay. Then the wa-
ter freezes causing a block-
age. Drain water from
refrigerant or replace refrig-
erant.
• If due to foreign particles, re-
move expansion valve and
remove the particles with dry
and compressed air (not
shop air).
• If either of the above meth- ods cannot correct the mal-
function, replace expansion
valve.
• Replace liquid tank.
• Check oil for contamination.
AC362A
ATC-134
< SERVICE INFORMATION >
HEATER & COOLING UNIT ASSEMBLY
5. Disconnect the front heater hoses from the front heater core.
6. Disconnect the high/low pressure pipes from the front expansion valve.
7. Remove the instrument panel and console panel. Refer to IP-10, "
Removal and Installation".
8. Remove the steering column. Refer to PS-10
.
9. Disconnect the instrument panel wire harness at the RH and LH in-line connector brackets, and the fuse
block (J/B) electrical connectors. Refer to PG-3
.
10. Disconnect the steering member from each side of the vehicle body.
11. Remove the front heater and cooling unit assembly with it attached to the steering member, from the vehi-
cle.
CAUTION:
Use care not to damage the seats and interior tr im panels when removing the front heater and
cooling unit assembly with it at tached to the steering member.
12. Remove the front heater and cooling unit assembly from the steering member.
Installation
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-ring of the low-pressure pipe and high-pressure pipe with a new one, and apply com-
pressor oil to it when installing it.
• After charging the refrigerant, check for leaks.
NOTE:
• Fill the engine cooling system with the s pecified coolant mixture. Refer to MA-12, "
Changing Engine Cool-
ant".
• Recharge the A/C system. Refer to ATC-150, "
HFC-134a (R-134a) Service Procedure".
REAR HEATER AND COOLING UNIT ASSEMBLY
Removal
1. Discharge the refrigerant from the A/C system. Refer to ATC-150, "HFC-134a (R-134a) Service Proce-
dure".
2. Drain the coolant from the engine cooling system. Refer to MA-12, "
Changing Engine Coolant".
3. Disconnect the rear heater core hoses from the rear heater core.
4. Disconnect the rear A/C pipes from the rear expansion valve.
5. Remove the luggage side finisher lower RH. Refer to EI-34
.
6. Disconnect the following electrical connectors: • Rear blower motor
• Rear blower motor resistor
• Rear air mix door motor
7. Disconnect the ducts from the rear heater and cooling unit assembly.
8. Remove the rear heater and cooling unit assembly.
Installation
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-ring of the low-pressure pipe and high-pressure pipe with a new one, and apply com-
pressor oil to it when installing it.
• After charging the refrigerant, check for leaks.
NOTE:
• Fill the engine cooling system with the s pecified coolant mixture. Refer to MA-12, "
Changing Engine Cool-
ant".
• Recharge the A/C system. Refer to ATC-150, "
HFC-134a (R-134a) Service Procedure".
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