LT-150
ACTIVE AFS
Revision: 2007 April2007 M35/M45
28 BR Height sensor signal ON Vehicle heightUnloaded
vehicle posi-
tionApprox. 2.5 V
Maximum
laden condi-
tion Approx. 1.0 V
(With 18- inch wheel)
Approx. 1.3 V
(With 19- inch wheel)
29 L/YSwivel position sensor signal
(left)ONLow beam headlamp
(left) swivel angle0°Approx. 1.5 V
Maximum
angleApprox. 3.5 V
30 L CAN-H — — —
32 W Swivel motor 2 phase+ (right) ON
Low beam headlamp
(right) swivelONReference waveform
Approx. 8 - 12 V
34 G Swivel motor 1phase+ (right) ON OFF Approx. 9.5 - 11.5V
36 Y/L Swivel motor 2 phase− (left) ON
Low beam headlamp
(left) swivelONReference waveform
Approx. 8 - 12 V
38 W/L Swivel motor 1 phase− (left) ON OFF Approx. 9.5 - 11.5 V
40 O Aiming motor drive signal (left) ONLow beam headlamp
(left) auto aimingUnloaded
vehicle posi-
tionApprox. 9 V
Maximum
laden condi-
tion Approx. 4.8 V
(With 18 -inch wheel)
Approx. 5.2 V
(With 19 -inch wheel) Te r -
minal
No.Wire
colorItemMeasuring condition
Reference value
Ignition
switchOperation or condition
SKIB2408J
SKIB2408J
ACTIVE AFS
LT-155
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Revision: 2007 April2007 M35/M45
ST ANG
SEN SIG
[B2515]Any of several statuses belowCannot receive steering angle sensor signal.
Receives steering angle sensor error.
Receives steering angle sensor signal except −943° to +943°.1. Back to the initial position.
2. Normal operation
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.BRC-24, "
Self-
Diagnosis".
If above sys-
tem is normal,
replace AFS
control unit.
SHIFT SIG
[P, R]
[B2516]Cannot receive A/T position indicator signal.1. Back to the initial position.
2. Normal operation
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.AT- 9 2 , "
SELF-
DIAGNOSTIC
RESULT
MODE".
If above sys-
tem is normal,
replace AFS
control unit.
VEHICLE
SPEED SIG
[B2517]Cannot receive vehicle speed signal.1. Back to the initial position.
2. Stop when the malfunction
occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.DI-31, "
SELF-
DIAG
RESULTS".
If above sys-
tem is normal,
replace AFS
control unit.
HEAD
LAMP SIG
[B2518]Cannot receive low beam status signal.1. Back to the initial position.
2. Stop aiming motors when the
malfunction occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.PG-20,
"SELF-DIAG
RESULTS".
If above sys-
tem is normal,
replace AFS
control unit.
LEVEL-
IZER CALIB
[B2519]Cannot recognize height sensor signal value at unloaded vehicle
position.1. Normal operation
2. Stop aiming motors when the
malfunction occurred.
3. Remains OFF.
4. When levelizer adjustment is
completedLT-152,
"WORK SUP-
PORT (LEV-
ELIZER
ADJUST-
MENT)"
ST ANGLE
SEN CALIB
[B2520]Cannot recognize steering angle sensor neutral point (straight-
ahead position).1. Back to the initial position.
2. Normal operation
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. When steering angle sensor
adjustment is completedBRC-6, "Adjustment of
Steering Angle
Sensor Neu-
tral Position". Details of
error
indication
detected by
CONSULT-
IIConditions of error detectionFail-safe
1. Swivel operation
2. Auto aiming operation
3. AFS OFF indicator operation
4. CancellationReference
ACTIVE AFS
LT-157
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Revision: 2007 April2007 M35/M45
DATA MONITOR
Operation Procedure
1. Touch “ADAPTIVE” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch “ALL SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is
selected, all items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring and status of the item being monitored can be recorded. To stop
recording, touch “STOP”.
Data Monitor item
ALL SIGNALS Monitors all items.
SELECTION FROM MENU Selects items and monitors them.
Monitors itemMeasuring condition
Description
Operation or conditionReference
value
STR ANGLE SIG “ ° ” Steering wheelStraight-ahead Approx. 0°
Displays steering angle based on
steering angle sensor signals.
TurnedApprox. −550°
to 550°
VHCL SPD “ km/h ” —Displays vehicle speed based on
vehicle speed sensor signals.
SLCT LVR POSI “ P – 1 ” —Displays A/T selector lever position
based on AT position indicator sig-
nals.
HEAD LAMP “ ON/OFF ” Lighting switch 2ND ON Displays low beam headlamps on/off
status based on low beam status sig-
nal. Out of 2ND OFF
AFS SW “ ON/OFF ” AFS switchON ON
Displays AFS switch ON/OFF position
based on AFS switch signals.
OFF OFF
HI SEN OTP RR “ V ”Vehicle height
(With 18-inch wheel)Unloaded vehi-
cle positionApprox. 2.5 V
Displays vehicle height value based
on height sensor signals. Maximum
laden conditionApprox. 1.0 V
Vehicle height
(With 19-inch wheel)Unloaded vehi-
cle positionApprox. 2.5 V
Maximum
laden conditionApprox. 1.3 V
LEV ACTR VLTG “% ”Low beam headlamp
auto aiming
(With 18-inch wheel)Unloaded vehi-
cle positionApprox.
70.0%
Displays aiming motor drive signal
based on AFS control unit interpreta-
tion of various vehicle sensor signals.
The value is a ratio to IGN power sup-
ply. Maximum
laden conditionApprox.
38.0%
Low beam headlamp
auto aiming
(With 19-inch wheel)Unloaded vehi-
cle positionApprox.
70.0%
Maximum
laden conditionApprox.
41.8%
SWVL SEN RH* “ ° ”Low beam headlamp
(right) swivelOFF Approx. 0°Displays low beam headlamp (right)
swivel angle based on swivel position
sensor signals (right). ON +°
SWVL SEN LH* “ ° ”Low beam headlamp
(left) swivelOFF Approx. 0°Displays low beam headlamp (left)
swivel angle based on swivel position
sensor signals (left). ON +°
LT-158
ACTIVE AFS
Revision: 2007 April2007 M35/M45
CAUTION:
*: The value can be slightly different between that is displayed on “SWVL SEN RH/LH” and that on “SWVL ANGLE RH/LH”.SWVL ANGLE RH* “ ° ”Low beam headlamp
(right) swivelOFF Approx. 0°Displays swivel motor drive signal
(right) based on AFS control unit inter-
pretation of various vehicle sensor
signals. ON +°
SWVL ANGLE LH* “ ° ”Low beam headlamp
(left) swivelOFF Approx. 0°Displays swivel motor drive signal
(left) based on AFS control unit inter-
pretation of various vehicle sensor
signals. ON +° Monitors itemMeasuring condition
Description
Operation or conditionReference
value
ACTIVE AFS
LT-159
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Revision: 2007 April2007 M35/M45
ACTIVE TEST
Operation Procedure
1. Start the engine. (Swivel actuator is initialized.)
2. Touch “ADAPTIVE LIGHT” on “SELECT SYSTEM” screen.
3. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Touch “LOW BEAM TEST RIGHT”, “LOW BEAM TEST LEFT”, or “LEVELIZER TEST” on “SELECT TEST
ITEM” screen.
CAUTION:
Can be tested only when swivel actuator initialization is completed. If initialization is not com-
pleted, “RETRY COMMAND” is displayed and cannot be tested.
LOW BEAM TEST RIGHT
Low beam headlamp (right) can be operated to swivel angle
0° by touching “ORIGIN”, and to maximum angle by “PEAK”.
LOW BEAM TEST LEFT
Low beam headlamp (left) can be operated to swivel angle 0°
by touching “ORIGIN”, and to maximum angle by “PEAK”.
LEVELIZER TEST
Aiming motor drive signal can be changed to approx. 85%
(ratio to IGN power supply) by touching “ORIGIN”, and to
approx. 15% by “PEAK”. That angles headlamp LO up and
down.
5. During the operation check, touching “BACK” deactivates the operation.
Test Item Swivel Speed Mode
ORIGIN/PEAK - FAST Three times fast as SLOW Normal operation
ORIGIN/PEAK - SLOW — Initialization
SKIB4794E
Test Item Swivel Speed Mode
ORIGIN/PEAK - FAST Three times fast as SLOW Normal operation
ORIGIN/PEAK - SLOW — Initialization
SKIB4795E
Te s t I t e mAiming Motor Drive Signal
Light Axis
(Reference Value) Ratio to IGN
power supplyVo l ta g e
ORIGIN Approx. 85% Approx. 10.6 V 0°
PEAK Approx. 15% Approx. 1.9 VApprox. 2.5°
(Relatively lower than
that of origin)
SKIB4796E
LT-160
ACTIVE AFS
Revision: 2007 April2007 M35/M45
Symptom ChartNKS003QN
CAUTION:
The low beam headlamps performs small movements when AFS control unit detects the engine start.
This is normal with initialization of swivel actuator by AFS control unit.
SymptomAFS OFF
indicatorCausal system Reference
AFS operates, but cannot judge normal/
abnormal.
(AFS function test)NormalCheck swivel operation.LT- 1 8 2 , "AFS
Operation
Check (Func-
tion Test)"
Check steering angle sensor neutral point (straight-ahead
position).
Auto aiming operates, but cannot judge
normal/abnormal.
(Auto aiming function test)NormalCheck auto aiming operation.LT- 1 8 4 , "Auto
Aiming Opera-
tion Check
(Function
Test)"
Check height sensor signal value recognized by AFS con-
trol unit at unloaded vehicle position.
Check height sensor signal and aiming motor drive signal.
Neither AFS operates nor auto aiming
operates.BlinkingCheck AFS control unit self-diagnostic results. LT- 1 5 3 ,
"SELF-DIAG
RESULTS"
Check AFS control unit power supply and ground circuit.
NOTE:
Check only when “ADAPTIVE LIGHT” is not displayed on
CONSULT-II “SELECT SYSTEM” screen.LT- 1 5 1 , "Pre-
liminary
Check"
AFS does not operate.
(Auto aiming operation is normal.)Blinking Check AFS control unit self-diagnostic results. LT- 1 5 3 ,
"SELF-DIAG
RESULTS"
Illuminated Check AFS switch system circuit.LT- 1 8 6 , "
AFS
Switch Does
Not Operate"
Auto aiming does not operate.
(AFS operation is normal.)NormalCheck AFS control unit self-diagnostic results. LT- 1 5 3 ,
"SELF-DIAG
RESULTS"
Check aiming motor system circuit.LT- 1 8 8 , "
Auto
Aiming Does
Not Operate
(Check Aiming
Motor System
Circuit)"
Auto aiming operates in the reverse way.
(Lowering vehicle height angles light
axis up.)Normal Replace AFS control unit.LT- 1 9 2 , "Removal and
Installation of
AFS Control
Unit"
AFS OFF indicator does not illuminate.
(AFS operation and auto aiming opera-
tion are normal.)Not
illuminatedCheck circuit between unified meter and A/C amp. and
combination meter.LT- 1 9 1 , "
AFS
OFF Indicator
Does Not
Operate"AFS OFF indicator blinks.
(AFS operation and auto aiming opera-
tion are normal.)BlinkingCheck receive state of AFS off indicator signal from uni-
fied meter and A/C amp.
AFS cannot be cancelled.
(AFS switch does not operate.)Normal Check AFS switch system circuit.LT- 1 8 6 , "AFS
Switch Does
Not Operate"
LT-182
ACTIVE AFS
Revision: 2007 April2007 M35/M45
AFS Operation Check (Function Test)NKS003QS
1. CHECK SWIVEL ACTUATOR
1. Start engine and turn lighting switch to 2ND position.
2. Select “ADAPTIVE LIGHT” on CONSULT-II. Select “ACTIVE
TEST” on “SELECT DIAG MODE” screen.
3. Select “LOW BEAM TEST RIGHT” or “LOW BEAM TEST LEFT”
on “SELECT TEST ITEM” screen.
4. Touch “ORIGIN–FAST/SLOW” and “PEAK–FAST/SLOW”
screen.
5. Make sure of swivel operation.
OK or NG
OK >> GO TO 2.
NG >>
When interference or poor fitment is found, perform aiming adjustment. Refer to LT- 7 2 , "Aiming
Adjustment" . If it is normal, replace headlamp. Refer to LT- 1 9 1 , "Removal and Installation of
Front Combination Lamp" .
When the operation range is irregular, perform aiming adjustment. Refer to LT- 7 2 , "Aiming
Adjustment" . If it is normal, GO TO 3.
2. CHECK STEERING ANGLE SENSOR
Check “STR ANGLE SIG” in “Data Monitor” when driving straight
and steering turn 90° to right or left.
OK or NG
OK >> GO TO 3.
NG >>
When steering is out of range while driving straight, perform steering angle sensor adjustment.
Refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Position" in “ON-VEHICLE
SERVICE”.
When the function is normal while driving straight but the displayed value is different from
actual steering position with turning to right or left, replace steering angle sensor. Refer to LT-
191, "Removal and Installation of Steering Angle Sensor" .
SKIB4794E
TEST ITEM ORIGIN PEAKLight axis range at 10 m (394.7 in) off
(Reference value)
LOW BEAM TEST RIGHT Swivel angle 0°Swivel angle 7° to 13°Approx. 1.200 to 2.300 mm (48 to 90 in)
LOW BEAM TEST LEFT Swivel angle 0°Swivel angle 17° to 23°Approx. 3.000 to 4.200 mm (120 to 167 in)
Steering conditionSTR ANGLE SIG
(Data monitor)
Driving straight− 5.0 ° to + 5.0°
Turn 90° to right Approx. + 90°
Turn 90° to left Approx. − 90°
SKIB4793E
LT-210
FRONT FOG LAMP
Revision: 2007 April2007 M35/M45
3. CHECK CAN COMMUNICATIONS BETWEEN BCM AND IPDM E/R
Select “BCM” on CONSULT-II, and perform self-diagnosis for “BCM”.
Display of self-diagnosis results
NO DTC>> Replace IPDM E/R. Refer to PG-31, "Removal and
Installation of IPDM E/R" .
CAN COMM CIRCUIT>> Refer to BCS-13, "
CAN Communication
Inspection Using CONSULT-II (Self-Diagnosis)" .
Aiming AdjustmentNKS003RH
The fog lamp is a semi-sealed beam type which uses a replaceable halogen bulb. Before performing aiming
adjustment, make sure of the following.
Keep all tires inflated to correct pressure.
Place vehicle on level ground.
Adjust aiming in the vertical direction by turning the adjusting screw.
1. Set the distance between the screen and the center of fog lamp
lens as shown.
2. Turn front fog lamps ON.
3. Adjust front fog lamps using adjusting screw so that the top edge
of the high intensity zone is in the figure.
When performing adjustment, if necessary, cover the headlamps
and opposite fog lamp.
PKIA7627E
SKIB4160E
SKIB0897E