BRC-22
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
FLUID LEV SW Brake fluid level switchBrake fluid level switch ON ON
Brake fluid level switch OFF OFF
PARK BRAKE SW Parking brake switchParking brake switch is active ON
Parking brake switch is inactive OFF
FR RH IN SOL
FR RH OUT SOL
FR LH IN SOL
FR LH OUT SOL
RR RH IN SOL
RR RH OUT SOL
RR LH IN SOL
RR LH OUT SOLOperation status of all solenoid valve Actuator (solenoid valve) is active
(“ACTIVE TEST” with CONSULT-II) or
actuator relay is inactive (in fail-safe
mode)ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON)OFF
MOTOR RELAY Motor and motor relay operationWhen the motor relay and motor are
operatingON
When the motor relay and motor are not
operatingOFF
ACTUATOR RLY
(Note 3)Actuator relay operationWhen the actuator relay is operating ON
When the actuator relay is not operating OFF
ABS WARN LAMPABS warning lamp
(Note 4)When ABS warning lamp is ON ON
When ABS warning lamp is OFF OFF
OFF LAMPVDC OFF indicator lamp
(Note 4)When VDC OFF indicator lamp is ON ON
When VDC OFF indicator lamp is OFF OFF
SLIP LAMPSLIP indicator lamp
(Note 4)When SLIP indicator lamp is ON ON
When SLIP indicator lamp is OFF OFF
4WD FAIL REQ
(Note 2)AWD control unit fail-safe signal When AWD control unit is fail-safe mode ON
When AWD control unit is normal OFF
SNOW MODE SW Snow mode switchWhen snow mode switch is ON ON
When snow mode switch is OFF OFF
BST OPER SIG Not applied but displayed — OFF
M-MODE SIG Manual mode operationWhen the manual mode is active ON
When the manual mode is inactive OFF
EBD SIGNAL EBD operationEBD is active ON
EBD is inactive OFF
ABS SIGNAL ABS operationABS is active ON
ABS is inactive OFF
TCS SIGNAL TCS operationTCS is active ON
TCS is inactive OFF
VDC SIGNAL VDC operationVDC is active ON
VDC is inactive OFF
EBD FAIL SIG EBD fail-safe signalIn EBD fail-safe ON
EBD is normal OFF
ABS FAIL SIG ABS fail-safe signalIn ABS fail-safe ON
ABS is normal OFF
TCS FAIL SIG TCS fail-safe signalIn TCS fail-safe ON
TCS is normal OFF Monitor item Display contentData monitor
ConditionReference value in nor-
mal operation
TROUBLE DIAGNOSIS
BRC-23
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2007 April2007 M35/M45
Note 1: Confirm tire pressure is normal.
Note 2: Only AWD models.
Note 3: A brief moment of ON/OFF condition occurs every 20 seconds after ignition switch turned ON. This is not malfunction because it
is an operation for checking.
Note 4: On and off timing for warning lamp and indicator lamp. Refer to BRC-33, "
ON and OFF Timing for Warning Lamp and Indicator
Lamp" .
CONSULT-II Functions (ABS)NFS000QF
CONSULT-II MAIN FUNCTION
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II SETTING PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
VDC FAIL SIG VDC fail-safe signalIn VDC fail-safe ON
VDC is normal OFF
CRANKING SIG Crank operationCrank is active ON
Crank is inactive OFF
USV[FR-RL]
USV[FL-RR]
HSV[FR-RL]
HSV[FL-RR]
(Note 3)VDC switch-over valveWhen actuator (switch-over valve) is
active (“ACTIVE TEST” with CONSULT-
II) or actuator relay is inactive (when in
fail-safe mode)ON
When actuator (switch-over valve) is not
active and actuator relay is active (igni-
tion switch ON)OFF
V/R OUTPUT
(Note 3)Solenoid valve relay activatedWhen the solenoid valve relay is active ON
When the solenoid valve relay is not
active (in the fail-safe mode)OFF
M/R OUTPUT Actuator motor and motor relay activatedWhen the actuator motor and motor relay
are active (“ACTIVE TEST” with CON-
SULT-II)ON
When the actuator motor and motor relay
are inactiveOFF Monitor item Display contentData monitor
ConditionReference value in nor-
mal operation
Diagnostic test mode Function Reference
WORK SUPPORTThis mode enables a technician to adjust some devices faster and
more accurately by following the indications on CONSULT-II.BRC-6, "
Adjustment of Steer-
ing Angle Sensor Neutral
Position"
SELF-DIAG RESULTS Self-diagnostic results can be read and erased quickly.BRC-24, "Self-Diagnosis"
DATA MONITORInput/Output data in the ABS actuator and electric unit (control unit)
can be read.BRC-28, "Data Monitor"
CAN DIAG SUPPORT MNTRThe results of transmit/receive diagnosis of communication can be
read.LAN-44, "CAN Diagnostic
Support Monitor"
ACTIVE TESTDiagnostic Test Mode in which CONSULT-II drives some actuators
apart from the ABS actuator and electric unit (control unit) and also
shifts some parameters in a specified range.BRC-30, "Active Test"
FUNCTION TESTPerformed by CONSULT-II instead of a technician to determine
whether each system is “OK” or “NG”.—
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read. —
TROUBLE DIAGNOSIS
BRC-25
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2007 April2007 M35/M45
DISPLAY ITEM LIST
Code Display item Malfunction detecting condition Check item
C1101 RR RH SENSOR-1Circuit of rear RH wheel sensor is open. Or when the sensor power
voltage is outside the standard.
BRC-34, "
Wheel
Sensor Circuit"
(Note 1) C1102 RR LH SENSOR-1Circuit of rear LH wheel sensor is open. Or when the sensor power volt-
age is outside the standard.
C1103 FR RH SENSOR-1Circuit of front RH wheel sensor is open. Or when the sensor power
voltage is outside the standard.
C1104 FR LH SENSOR-1Circuit of front LH wheel sensor is open. Or when the sensor power
voltage is outside the standard.
C1105 RR RH SENSOR-2When the circuit in the rear RH wheel sensor is short-circuited. Or when
the distance between the wheel sensor and sensor rotor is too large
and the sensor pulse cannot be recognized by the control unit.
C1106 RR LH SENSOR-2When the circuit in the rear LH wheel sensor is short-circuited. Or when
the distance between the wheel sensor and sensor rotor is too large
and the sensor pulse cannot be recognized by the control unit.
C1107 FR RH SENSOR-2When the circuit in the front RH wheel sensor is short-circuited. Or
when the distance between the wheel sensor and sensor rotor is too
large and the sensor pulse cannot be recognized by the control unit.
C1108 FR LH SENSOR- 2When the circuit in the front LH wheel sensor is short-circuited. Or
when the distance between the wheel sensor and sensor rotor is too
large and the sensor pulse cannot be recognized by the control unit.
C1109BATTERY VOLTAGE
[ABNORMAL]When the ABS actuator and electric unit (control unit) power supply
voltage is lower than normal.BRC-37, "
ABS
Actuator and
Electric Unit
(Control Unit)
Power Supply
and Ground Cir-
cuit"
C1110 CONTROLLER FAILUREWhen there is an internal malfunction in the ABS actuator and electric
unit (control unit).BRC-36, "
ABS
Actuator and
Electric Unit
(Control Unit)"
C 1111 P U M P M O TO RDuring the actuator motor operating with ON, when the actuator motor
turns OFF, or when the control line for actuator motor relay is open.BRC-38, "
ABS
Motor and Motor
Relay Circuit"During the actuator motor operating with OFF, when the actuator motor
turns ON, or when the control line for relay is shorted to ground.
C1114 MAIN RELAYDuring the actuator relay operating with OFF, when the actuator relay
turns ON, or when the control line for the relay is shorted to the ground.BRC-39, "
Sole-
noid, VDC
Change-Over
Valve and Actua-
tor Relay Circuit"
During the actuator relay operating with ON, when the actuator relay
turns OFF, or when the control line for the relay is open.
C 111 5ABS SENSOR
[ABNORMAL SIGNAL]When wheel sensor input signal is malfunctioning.BRC-34, "
Wheel
Sensor Circuit"
(Note 1)
C1116 STOP LAMP SW When stop lamp switch circuit is open.BRC-43, "
Stop
Lamp Switch Cir-
cuit"
BRC-26
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
C1120 FR LH IN ABS SOLWhen the control unit detects a malfunction in the front left inlet sole-
noid circuit.
BRC-39, "
Sole-
noid, VDC
Change-Over
Valve and Actua-
tor Relay Circuit"
C1121 FR LH OUT ABS SOLWhen the control unit detects a malfunction in the front left outlet sole-
noid circuit.
C1122 FR RH IN ABS SOLWhen the control unit detects a malfunction in the front right inlet sole-
noid circuit.
C1123 FR RH OUT ABS SOLWhen the control unit detects a malfunction in the front right outlet sole-
noid circuit.
C1124 RR LH IN ABS SOLWhen the control unit detects a malfunction in the rear left inlet solenoid
circuit.
C1125 RR LH OUT ABS SOLWhen the control unit detects a malfunction in the rear left outlet sole-
noid circuit.
C1126 RR RH IN ABS SOLWhen the control unit detects a malfunction in the rear right inlet sole-
noid circuit.
C1127 RR RH OUT ABS SOLWhen the control unit detects a malfunction in the rear right outlet sole-
noid circuit.
C1130 ENGINE SIGNAL 1
Major engine components are malfunctioning.BRC-36, "
Engine
System"
C1131 ENGINE SIGNAL 2
C1132 ENGINE SIGNAL 3
C1133 ENGINE SIGNAL 4
C1136 ENGINE SIGNAL 6
C1137 RAS CIRCUIT When RAS control unit is malfunctioning.BRC-47, "
RAS
Control Unit Cir-
cuit (With RAS)"
C1142 PRESS SEN CIRCUIT Pressure sensor signal line is open or shorted, or pressure sensor is
malfunctioning.BRC-40, "
Pres-
sure Sensor Cir-
cuit"
C1143 ST ANG SEN CIRCUIT Neutral position of steering angle sensor is dislocated, or the steering
angle sensor is malfunctioning.BRC-41, "
St e e r -
ing Angle Sensor
Circuit"
C1144 ST ANG SEN SIGNAL Neutral position correction of steering angle sensor is not finished.BRC-6, "
Adjust-
ment of Steering
Angle Sensor
Neutral Position"
C1145 YAW RATE SENSOR Yaw rate sensor is malfunctioning, or the yaw rate sensor signal line is
open or shorted.BRC-44, "Ya w
Rate/Side G
Sensor Circuit"C1146 SIDE G-SEN CIRCUITSide G sensor is malfunctioning, or circuit of side G sensor is open or
shorted.
C1147 USV LINE [FL-RR]VDC switch-over solenoid valve (USV1) on the primary side is open cir-
cuit or shorted, or the control line is open or shorted to the power supply
or the ground.
BRC-39, "
Sole-
noid, VDC
Change-Over
Valve and Actua-
tor Relay Circuit"
C1148 USV LINE [FR-RL]VDC switch-over solenoid valve (USV2) on the secondary side is open
circuit or shorted, or the control line is open or shorted to the power
supply or the ground.
C1149 HSV LINE [FL-RR]VDC switch-over solenoid valve (HSV1) on the primary side is open cir-
cuit or shorted, or the control line is open or shorted to the power supply
or the ground.
C1150 HSV LINE [FR-RL]VDC switch-over solenoid valve (HSV2) on the secondary side is open
circuit or shorted, or the control line is open or shorted to the power
supply or the ground.
C1153 EMERGENCY BRAKEWhen ABS actuator and electric unit (control unit) is malfunctioning.
(Pressure increase is too much or too little)BRC-36, "
ABS
Actuator and
Electric Unit
(Control Unit)"
Code Display item Malfunction detecting condition Check item
TROUBLE DIAGNOSIS
BRC-29
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2007 April2007 M35/M45
FR RH IN SOL
(ON/OFF)—××
Operation status of all solenoid valve FR RH OUT SOL
(ON/OFF)—××
FR LH IN SOL
(ON/OFF)—××
FR LH OUT SOL
(ON/OFF)—××
RR RH IN SOL
(ON/OFF)—××
RR RH OUT SOL
(ON/OFF)—××
RR LH IN SOL
(ON/OFF)—××
RR LH OUT SOL
(ON/OFF)—××
MOTOR RELAY
(ON/OFF)—××Motor and motor relay operation
ACTUATOR RLY
(ON/OFF)—××Actuator relay operation
ABS WARN LAMP
(ON/OFF)—××ABS warning lamp
OFF LAMP
(ON/OFF)—××VDC OFF indicator lamp
SLIP LAMP
(ON/OFF)—××SLIP indicator lamp
4WD FAIL REQ
(ON/OFF) (Note)——×AWD control unit fail-safe signal
SNOW MODE SW
(ON/OFF)——×Snow mode switch
BST OPER SIG — —×Not applied but displayed.
M-MODE SIG
(ON/OFF)——×Manual mode activated
EBD SIGNAL
(ON/OFF)——×EBD operation
ABS SIGNAL
(ON/OFF)——×ABS operation
TCS SIGNAL
(ON/OFF)——×TCS operation
VDC SIGNAL
(ON/OFF)——×VDC operation
EBD FAIL SIG
(ON/OFF)——×EBD fail-safe signal
ABS FAIL SIG
(ON/OFF)——×ABS fail-safe signal
TCS FAIL SIG
(ON/OFF)——×TCS fail-safe signal
VDC FAIL SIG
(ON/OFF)——×VDC fail-safe signal
CRANKING SIG
(ON/OFF)——×Crank operation Item
(Unit)Data monitor item selection
Display content
ECU INPUT
SIGNALSMAIN SIGNALSSELECTION
FROM MENU
BRC-30
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
×:Applicable
–:Not applicable
Note: Only AWD models
Active TestNFS000QI
CAUTION:
Do not perform active test while driving vehicle.
Make sure to completely bleed air from brake system.
The active test cannot be performed with the ABS warning lamp, VDC indicator lamp, SLIP indica-
tor lamp and brake warning lamp are on.
ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp are on
during active test.
Erase memory of ICC system after implementing active test. Refer to ACS-34, "Self-Diagnostic
Function" .
OPERATION PROCEDURE
1. Perform “CONSULT-II Starting Procedure”. Refer to GI-38, "CONSULT-II Start Procedure" .
2. Touch “SELECT TEST ITEM” is displayed.
3. Touch necessary test item.
4. While “MAIN SIGNALS” indication is inverted, touch “START”.
5. “ACTIVE TEST” screen will be displayed so perform the following test.
NOTE:
When active test is performed while depressing the pedal, the pedal depression amount will change.
This is normal. (Only solenoid valve and ABS motor)
“TEST IS STOPPED” is displayed 10 seconds after operation start.
After “TEST IS STOPPED” is displayed, to perform test again, touch “BACK” and repeat step 3.
USV[FR-RL]
(ON/OFF)——×
VDC switch-over valve USV[FL-RR]
(ON/OFF)——×
HSV[FR-RL]
(ON/OFF)——×
HSV[FL-RR]
(ON/OFF)——×
V/R OUTPUT
(ON/OFF)——×Solenoid valve relay activated
M/R OUTPUT
(ON/OFF)——×Actuator motor and motor relay activated Item
(Unit)Data monitor item selection
Display content
ECU INPUT
SIGNALSMAIN SIGNALSSELECTION
FROM MENU
SFIA0591E
TROUBLE DIAGNOSIS
BRC-31
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2007 April2007 M35/M45
TEST ITEMS
Solenoid Valve
NOTE:
The example shown is for front right wheel. The procedure for the other wheels is the same as given below.
When performing an active test of the ABS function, select the
"MAIN SIGNALS" for each test item. In addition, when perform-
ing an active test of the VDC/TCS function, select the item menu
for each test item.
For ABS solenoid valve, touch “UP”, “KEEP”, and “DOWN” on
the display screen. For ABS solenoid valve (ACT), touch “UP”,
“ACT UP”, “ACT KEEP” and confirm that solenoid valves (IN,
OUT, USV, HSV) operate as shown in the table below.
*: ON for 1 to 2 seconds after the touch, and then OFF
Note: A brief moment of ON/OFF condition occurs every 20 seconds after ignition switch turned ON. This is not malfunction because it is
an operation for checking.
ABS Motor
Touch “ON” and “OFF” on screen. Make sure motor relay and actua-
tor relay operates as shown in table below.
Note: A brief moment of ON/OFF condition occurs every 20 seconds after ignition
switch turned ON. This is not malfunction because it is an operation for checking.
SFIA0678E
Operation
(Note)ABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UP ACT UP ACT KEEP
FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
USV [FR-RL] OFF OFF OFF OFF ON ON
HSV [FR-RL] OFF OFF OFF OFF ON* OFF
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY (Note) ON ON
SFIA0593E
BRC-38
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
ABS Motor and Motor Relay CircuitNFS000QP
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector E30,
check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
2. Reconnect connector and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3. CHECK ABS MOTOR AND MOTOR RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector E30.
2. Check voltage between the ABS actuator and electric unit (con-
trol unit) harness connector E30 terminal 2 and ground.
OK or NG
OK >> GO TO 4.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
4. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control
unit) harness connector E30 terminals 1, 4 and ground.
OK or NG
OK >>Replace ABS actuator and electric unit (control unit).
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
Self-diagnosis results
PUMP MOTOR
ABS actuator and electric unit (control unit) Ground Voltage
2—Battery voltage
(Approx. 12 V)
SFIA3034E
ABS actuator and electric unit (control unit) Ground Continuity
1, 4 — Yes
SFIA3033E