BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION BRC
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BRC
Revision: 2007 April2007 M35/M45
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Brake System .................................. 3
Precautions for Brake Control .................................. 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 5
ON-VEHICLE SERVICE ............................................. 6
Adjustment of Steering Angle Sensor Neutral Posi-
tion ........................................................................... 6
SYSTEM DESCRIPTION ............................................ 7
System Diagram ....................................................... 7
Functions .................................................................. 7
ABS ....................................................................... 7
EBD ....................................................................... 7
TCS ....................................................................... 8
VDC ....................................................................... 8
ECD ....................................................................... 8
Operation That Is Not "System Error" ...................... 8
ABS ....................................................................... 8
TCS ....................................................................... 8
VDC ....................................................................... 8
Hydraulic Circuit Diagram ........................................ 9
CAN Communication ................................................ 9
SYSTEM DESCRIPTION ...................................... 9
TROUBLE DIAGNOSIS ............................................ 10
Fail-Safe Function .................................................. 10
ABS, EBD SYSTEM ............................................ 10
VDC/TCS ............................................................ 10
How to Perform Trouble Diagnoses ....................... 10
BASIC CONCEPT ............................................... 10
DIAGNOSIS FLOW CHART ................................ 11
ASKING COMPLAINTS ...................................... 12
EXAMPLE OF DIAGNOSIS WORKSHEET ........ 12
Component Parts Location ..................................... 13
Schematic .............................................................. 14Wiring Diagram — VDC — ..................................... 15
Control Unit Input/Output Signal Standard ............. 21
REFERENCE VALUE FROM CONSULT-II ......... 21
CONSULT-II Functions (ABS) ................................ 23
CONSULT-II MAIN FUNCTION ........................... 23
CONSULT-II SETTING PROCEDURE ................ 23
Self-Diagnosis ........................................................ 24
OPERATION PROCEDURE ................................ 24
ERASE MEMORY ............................................... 24
DISPLAY ITEM LIST ........................................... 25
Data Monitor ........................................................... 28
OPERATION PROCEDURE ................................ 28
DISPLAY ITEM LIST ........................................... 28
Active Test .............................................................. 30
OPERATION PROCEDURE ................................ 30
TEST ITEMS ....................................................... 31
For Fast and Accurate Diagnosis ........................... 32
PRECAUTIONS FOR DIAGNOSIS ..................... 32
Basic Inspection ..................................................... 33
BASIC INSPECTION 1: BRAKE FLUID LEVEL,
LEAK INSPECTION AND BRAKE PAD .............. 33
BASIC INSPECTION 2: LOOSENESS OF
POWER SYSTEM TERMINALS AND BATTERY ... 33
BASIC INSPECTION 3: ABS WARNING LAMP,
BRAKE WARNING LAMP, VDC OFF INDICATOR
LAMP AND SLIP INDICATOR LAMP .................. 33
TROUBLE DIAGNOSIS FOR SYSTEM .................... 34
Wheel Sensor Circuit .............................................. 34
INSPECTION PROCEDURE .............................. 34
Engine System ....................................................... 36
INSPECTION PROCEDURE .............................. 36
ABS Actuator and Electric Unit (Control Unit) ........ 36
INSPECTION PROCEDURE .............................. 36
ABS Actuator and Electric Unit (Control Unit) Power
Supply and Ground Circuit ..................................... 37
INSPECTION PROCEDURE .............................. 37
ABS Motor and Motor Relay Circuit ........................ 38
INSPECTION PROCEDURE .............................. 38
Solenoid, VDC Change-Over Valve and Actuator
Relay Circuit ........................................................... 39
BRC-26
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
C1120 FR LH IN ABS SOLWhen the control unit detects a malfunction in the front left inlet sole-
noid circuit.
BRC-39, "
Sole-
noid, VDC
Change-Over
Valve and Actua-
tor Relay Circuit"
C1121 FR LH OUT ABS SOLWhen the control unit detects a malfunction in the front left outlet sole-
noid circuit.
C1122 FR RH IN ABS SOLWhen the control unit detects a malfunction in the front right inlet sole-
noid circuit.
C1123 FR RH OUT ABS SOLWhen the control unit detects a malfunction in the front right outlet sole-
noid circuit.
C1124 RR LH IN ABS SOLWhen the control unit detects a malfunction in the rear left inlet solenoid
circuit.
C1125 RR LH OUT ABS SOLWhen the control unit detects a malfunction in the rear left outlet sole-
noid circuit.
C1126 RR RH IN ABS SOLWhen the control unit detects a malfunction in the rear right inlet sole-
noid circuit.
C1127 RR RH OUT ABS SOLWhen the control unit detects a malfunction in the rear right outlet sole-
noid circuit.
C1130 ENGINE SIGNAL 1
Major engine components are malfunctioning.BRC-36, "
Engine
System"
C1131 ENGINE SIGNAL 2
C1132 ENGINE SIGNAL 3
C1133 ENGINE SIGNAL 4
C1136 ENGINE SIGNAL 6
C1137 RAS CIRCUIT When RAS control unit is malfunctioning.BRC-47, "
RAS
Control Unit Cir-
cuit (With RAS)"
C1142 PRESS SEN CIRCUIT Pressure sensor signal line is open or shorted, or pressure sensor is
malfunctioning.BRC-40, "
Pres-
sure Sensor Cir-
cuit"
C1143 ST ANG SEN CIRCUIT Neutral position of steering angle sensor is dislocated, or the steering
angle sensor is malfunctioning.BRC-41, "
St e e r -
ing Angle Sensor
Circuit"
C1144 ST ANG SEN SIGNAL Neutral position correction of steering angle sensor is not finished.BRC-6, "
Adjust-
ment of Steering
Angle Sensor
Neutral Position"
C1145 YAW RATE SENSOR Yaw rate sensor is malfunctioning, or the yaw rate sensor signal line is
open or shorted.BRC-44, "Ya w
Rate/Side G
Sensor Circuit"C1146 SIDE G-SEN CIRCUITSide G sensor is malfunctioning, or circuit of side G sensor is open or
shorted.
C1147 USV LINE [FL-RR]VDC switch-over solenoid valve (USV1) on the primary side is open cir-
cuit or shorted, or the control line is open or shorted to the power supply
or the ground.
BRC-39, "
Sole-
noid, VDC
Change-Over
Valve and Actua-
tor Relay Circuit"
C1148 USV LINE [FR-RL]VDC switch-over solenoid valve (USV2) on the secondary side is open
circuit or shorted, or the control line is open or shorted to the power
supply or the ground.
C1149 HSV LINE [FL-RR]VDC switch-over solenoid valve (HSV1) on the primary side is open cir-
cuit or shorted, or the control line is open or shorted to the power supply
or the ground.
C1150 HSV LINE [FR-RL]VDC switch-over solenoid valve (HSV2) on the secondary side is open
circuit or shorted, or the control line is open or shorted to the power
supply or the ground.
C1153 EMERGENCY BRAKEWhen ABS actuator and electric unit (control unit) is malfunctioning.
(Pressure increase is too much or too little)BRC-36, "
ABS
Actuator and
Electric Unit
(Control Unit)"
Code Display item Malfunction detecting condition Check item
TROUBLE DIAGNOSIS
BRC-27
[VDC/TCS/ABS]
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BRC
Revision: 2007 April2007 M35/M45
Note 1: After completing repairs of shorted sensor circuit, when ignition switch is turned ON, ABS warning lamp turns on. Make sure that
ABS warning lamp turns off while driving vehicle at 30 km/h (19 MPH) or more for approximately 1 minute according to self-diagnosis
procedure. In addition, if wheel sensor 2 is displayed for wheels, check wheel sensor circuit and also check control unit power voltage.
Note 2: When malfunctions are detected in several systems, including CAN communication circuit [U1000], troubleshoot CAN communi-
cation circuit. Refer to BRC-48, "
CAN Communication Circuit" . C1155 BR FLUID LEVEL LOWBrake fluid level is low or communication line between the ABS actuator
and electric unit (control unit) and brake fluid level switch is open or
shorted. BRC-46, "
Brake
Fluid Level
Switch Circuit"
C1156 ST ANG SEN COM CIR CAN communication circuit or steering angle sensor is malfunctioning.BRC-48, "
CAN
Communication
Circuit"
C1170 VARIANT CODING In a case where VARIANT CODING is different.BRC-36, "
ABS
Actuator and
Electric Unit
(Control Unit)"
C1185 ACC CONT ICC sensor integrated unit internal malfunction.BRC-48, "
ICC
Sensor Inte-
grated Unit Cir-
cuit (With ICC)"
U1000 CAN COMM CIRCUITWhen ABS actuator and electric unit (control unit) is not transmitting or
receiving CAN communication signal for 2 seconds or more.BRC-48, "
CAN
Communication
Circuit"
(Note 2)
U1100 ACC COMM CIRCUITWhen there is a malfunction in the CAN communication circuit or ICC
sensor integrated unit.BRC-48, "
CAN
Communication
Circuit"
Code Display item Malfunction detecting condition Check item
TROUBLE DIAGNOSIS FOR SYSTEM
BRC-35
[VDC/TCS/ABS]
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BRC
Revision: 2007 April2007 M35/M45
5. CHECK WHEEL SENSOR HARNESS
1. Turn ignition switch OFF and disconnect malfunctioning wheel
sensor connector E41(FR-RH), E59(FR-LH), B466(RR-RH),
B467(RR-LH) and ABS actuator and electric unit (control unit)
connector E30.
2. Check continuity between terminals. (Also check continuity
when steering wheel is turned right and left and when sensor
harness inside the wheel house is moved.)
OK or NG
OK >> GO TO 6.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
6. CHECK WHEEL SENSOR POWER SUPPLY CIRCUIT
1. Disconnect malfunctioning wheel sensor connector.
2. Turn ignition switch ON and check voltage between wheel sen-
sor harness connector power supply terminal and ground.
OK or NG
OK >> Replace wheel sensor.
NG >> Replace ABS actuator and electric unit (control unit).
SFIA3030E
Power supply circuit Signal circuit Ground circuit
WheelABS actuator
and electric unit
(control unit)Wheel sensorABS actuator
and electric unit
(control unit)Wheel sensorABS actuator
and electric unit
(control unit)
(signal)Ground
Front RH 9 1 10 2 9, 10
— Front LH 26 1 5 2 26, 5
Rear RH 7 1 29 2 7, 29
Rear LH 6 1 27 2 6, 27
Power supply circuit : Continuity should exist.
Signal circuit : Continuity should exist.
Ground circuit : Continuity should not exist.
Wheel Wheel sensor Ground Voltage
Front RH
1—8 V or more Front LH
Rear RH
Rear LH
SFIA3341E
ENGINE CONTROL SYSTEM
EC-31
[VQ35DE]
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Revision: 2007 April2007 M35/M45
Multiport Fuel Injection (MFI) SystemNBS004S3
INPUT/OUTPUT SIGNAL CHART
*1: This sensor is not used to control the engine system under normal conditions.
*2: This signal is sent to the ECM through CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from the crankshaft position sensor (POS), camshaft position
sensor (PHASE) and the mass air flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
During warm-up
When starting the engine
During acceleration
Hot-engine operation
When selector lever is changed from N to D
High-load, high-speed operation
During deceleration
During high engine speed operation
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Engine speed*
3
Piston position
Fuel injection
& mixture ratio
controlFuel injector Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Battery
Battery voltage*
3
Knock sensor Engine knocking condition
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2*
1Density of oxygen in exhaust gas
ABS actuator and electric unit (control unit)
VDC/TCS operation command*
2
Air conditioner switch
Air conditioner operation*2
Wheel sensor
Vehicle speed*2
AIR CONDITIONING CUT CONTROL
EC-35
[VQ35DE]
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Revision: 2007 April2007 M35/M45
AIR CONDITIONING CUT CONTROLPFP:23710
Input/Output Signal ChartNBS004S6
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
System DescriptionNBS004S7
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
When the accelerator pedal is fully depressed.
When cranking the engine.
At high engine speeds.
When the engine coolant temperature becomes excessively high.
When operating power steering during low engine speed or low vehicle speed.
When engine speed is excessively low.
When refrigerant pressure is excessively low or high.
Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch
Air conditioner ON signal*
1
Air conditioner
cut controlAir conditioner relay Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*2
Refrigerant pressure sensor Refrigerant pressure
Power steering pressure sensor Power steering operation
Wheel sensor
Vehicle speed*
1
EC-36
[VQ35DE]
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Revision: 2007 April2007 M35/M45
AUTOMATIC SPEED CONTROL DEVICE (ASCD)PFP:18930
System DescriptionNBS004S8
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without depressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/
h (25 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric throttle control actuator to regulate engine speed.
Operation status of ASCD is indicated by CRUISE lamp and SET lamp in combination meter. If any malfunc-
tion occurs in ASCD system, it automatically deactivates control.
NOTE:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws.
SET OPERATION
Press MAIN switch. (The CRUISE lamp in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 40 km/h (25 MPH) and 144 km/h (89
MPH), press SET/COAST switch. (Then SET lamp in combination meter illuminates.)
ACCELERATE OPERATION
If the RESUME/ACCELERATE switch is pressed during cruise control driving, increase the vehicle speed until
the switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION
When any of following conditions exist, cruise operation will be canceled.
CANCEL switch is pressed
More than 2 switches at ASCD steering switch are pressed at the same time (Set speed will be cleared)
Brake pedal is depressed
Selector lever is changed to N, P, R position
Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
VDC/TCS system is operated
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may
blink slowly.
When the engine coolant temperature decreases to the normal operating temperature, CRUISE lamp will
stop blinking and the cruise operation will be able to work by pressing SET/COAST switch or RESUME/
ACCELERATE switch.
Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If MAIN switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled and vehicle
speed memory will be erased.
Sensor Input signal to ECM ECM function Actuator
ASCD brake switch Brake pedal operation
ASCD vehicle speed controlElectric throttle control
actuator Stop lamp switch Brake pedal operation
ASCD steering switch ASCD steering switch operation
Park/Neutral position (PNP)
switchGear position
Wheel sensor Vehicle speed*
TCM Powertrain revolution*
TROUBLE DIAGNOSIS
EC-97
[VQ35DE]
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Revision: 2007 April2007 M35/M45
*: With ICC models2
P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater
P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
P0075 P0081 Intake valve timing control solenoid valve
P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
P0441 EVAP control system purge flow monitoring
P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
P0447 P0448 EVAP canister vent control valve
P0451 P0452 P0453 EVAP control system pressure sensor
P0550 Power steering pressure sensor
P0603 ECM power supply
P0710 P0717 P0720 P0725 P0740 P0744 P0745 P1705 P1715 P1730 P1752 P1754 P1757 P1759 P1762 P1764
P1767 P1769 P1772 P1774 A/T related sensors, solenoid valves and switches
P1217 Engine over temperature (OVERHEAT)
P1220 Fuel pump control module
P1805 Brake switch
P2100 P2103 Throttle control motor relay
P2101 Electric throttle control function
P2118 Throttle control motor
3
P0011 P0021 Intake valve timing control
P0171 P0172 P0174 P0175 Fuel injection system function
P0300 - P0306 Misfire
P0420 P0430 Three way catalyst function
P0442 P0456 EVAP control system (SMALL LEAK, VERY SMALL LEAK)
P0455 EVAP control system (GROSS LEAK)
P0506 P0507 Idle speed control system
P1148 P1168 Closed loop control
P1211 TCS control unit
P1212 TCS communication line
P1421 Cold start control
P1564 ICC steering switch/ASCD steering switch
P1568 ICC command value*
P1572 ICC brake switch/ASCD brake switch
P1574 ICC vehicle speed sensor/ASCD vehicle speed sensor
P2119 Electric throttle control actuator Priority Detected items (DTC)