SC-12
STARTING SYSTEM
Revision: 2007 April2007 M35/M45
DIAGNOSTIC PROCEDURE 1
Check “B” Terminal Circuit
CAUTION:
Perform diagnosis under the condition that engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
1. CHECK “B” TERMINAL CIRCUIT
1. Turn ignition switch OFF.
2. Make sure that starter motor “B” terminal connection is clean
and tight.
3. Check voltage between starter motor “B” terminal and ground.
OK or NG
OK >> GO TO 2.
NG >> Check harness between battery and starter motor for open circuit.
2. CHECK BATTERY CABLE CONNECTION STATUS (VOLTAGE DROP TEST)
Check voltage between starter motor “B” terminal and battery posi-
tive terminal.
OK or NG
OK >> GO TO 3.
NG >> Check harness between the battery and the starter motor for poor continuity.
*1 For battery testing, use Battery Ser-
vice Center (J-48087). For details
and operating instructions, refer to
Technical Service Bulletin and/or
Battery Service Center User Guide.*2SC-13, "MINIMUM SPECIFICATION
OF CRANKING VOLTAGE REFER-
ENCING COOLANT TEMPERA-
TURE"
*3SC-12, "Check “B” Terminal Circuit"
*4SC-13, "Check “S” Connector Cir-
cuit"
Te r m i n a l s
Voltage (Approx.) (+)
(–)
Starter motor
“B” terminalTerminal
E203 2 Ground Battery voltage
PKIB8793E
Terminals
ConditionVoltage
(Approx.)
(+)(–)
Starter motor
“B” terminalTerminal
Battery positive
terminalE203 2 When the ignition
switch is in
START positionLess than
0.5 V
PKIB8794E
CHARGING SYSTEM
SC-25
C
D
E
F
G
H
I
J
L
MA
B
SC
Revision: 2007 April2007 M35/M45
Trouble Diagnosis with Starting/Charging System Tester (Charging)NKS005BZ
For charging system testing, use Starting/Charging System Tester (J-44373). For details and operating
instructions, refer to Technical Service Bulletin.
SKIB0527E
SC-26
CHARGING SYSTEM
Revision: 2007 April2007 M35/M45
PRELIMINARY INSPECTION
1. CHECK BATTERY TERMINALS CONNECTION
Check if battery terminals is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair battery terminals connection.
2. CHECK FUSE AND FUSIBLE LINK
Check for blown fuse and fusible link.
OK or NG
OK >> GO TO 3.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse.
3. CHECK “E” TERMINAL CONNECTION
Check if “E” terminal (alternator ground harness) is clean and tight.
OK or NG
OK >> GO TO 4.
NG >> Repair “E” terminal connection.
4. CHECK ALTERNATOR DRIVE BELT TENSION
Check alternator drive belt tension. Refer to the following.
VQ35DE: EM-17, "Removal and Installation"
VK45DE: EM-174, "Removal and Installation"
OK or NG
OK >> INSPECTION END
NG >> Repair as needed.
DIAGNOSTIC PROCEDURE 1
Check “L” Terminal Circuit (Open)
1. CHECK “L” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “L” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “L” terminal connection. Confirm repair by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
*1SC-26, "Check “L” Terminal Circuit
(Open)"
*2SC-27, "Check “L” Terminal Circuit
(Short)"
*3SC-27, "Check “S” Terminal Circuit"
*4SC-28, "Check “B” Terminal Circuit"*5SC-32, "Alternator Pulley Inspec-
tion" (VQ35DE)
SC-34, "
Alternator Pulley Inspec-
tion" (VK45DE)
Unit Power source (Power supply terminals) Fuse and fusible link No.
Alternator Battery (“S” terminal) 36
Combination meter Ignition switch ON (“L” terminal) 14
CHARGING SYSTEM
SC-27
C
D
E
F
G
H
I
J
L
MA
B
SC
Revision: 2007 April2007 M35/M45
2. CHECK “L” TERMINAL CIRCUIT (OPEN)
1. Disconnect alternator connector.
2. Apply ground to alternator harness connector terminal.
3. Check condition the charge warning lamp with the ignition
switch in the ON position.
OK or NG
OK >> Go to SC-25, "Trouble Diagnosis with Starting/Charging System Tester (Charging)" .
NG >> Check the following.
Harness for open between combination meter and alternator
Harness for open between combination meter and fuse
Charge warning lamp (Combination meter)
DIAGNOSTIC PROCEDURE 2
Check “L” Terminal Circuit (Short)
1. CHECK “L” TERMINAL CIRCUIT (SHORT)
1. Turn ignition switch OFF.
2. Disconnect alternator connector.
3. Turn ignition switch ON.
Charge warning lamp should illuminate?
YES >> Check the following.
Harness for short between combination meter and alternator
Charge warning lamp (Combination meter)
NO >> Go to SC-25, "
Trouble Diagnosis with Starting/Charging System Tester (Charging)" .
DIAGNOSTIC PROCEDURE 3
Check “S” Terminal Circuit
1. CHECK “S” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “S” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “S” terminal connection. Confirm repair by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
Alternator
connectorTerminal
GroundCondition
Ignition switch
positionCharge warning
lamp
F20 (VQ35DE)
E209 (VK45DE)3 ON illuminate
PKIB8807E
SC-28
CHARGING SYSTEM
Revision: 2007 April2007 M35/M45
2. CHECK “S” TERMINAL CIRCUIT
1. Disconnect alternator connector.
2. Check voltage between alternator harness connector and
ground.
OK or NG
OK >> Go to SC-25, "Trouble Diagnosis with Starting/Charging
System Tester (Charging)" .
NG >> Check harness for open between alternator and fuse.
DIAGNOSTIC PROCEDURE 4
Check “B” Terminal Circuit
1. CHECK “B” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “B” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “B” terminal connection. Confirm repair by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
2. CHECK “B” TERMINAL CIRCUIT
Check voltage between alternator “B” terminal and ground.
OK or NG
OK >> GO TO 3.
NG >> Check harness for open between alternator and fusible
link.
Terminals
Voltage (Approx.) (+)
(–)
Alternator connector Terminal
F20 (VQ35DE)
E209 (VK45DE)4 Ground Battery voltage
PKIB8808E
Terminals
Voltage (Approx.) (+)
(–)
Alternator “B” terminal Terminal
E205 [VQ35DE (2WD)]
E202 [VQ35DE (AWD)/VK45DE]1 Ground Battery voltage
PKIB8809E
SERVICE DATA AND SPECIFICATIONS (SDS)
SC-37
C
D
E
F
G
H
I
J
L
MA
B
SC
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryNKS003NT
StarterNKS003NU
AlternatorNKS003NV
*: Adjustment range of power generation voltage variable control is 11.4 - 15.6 V.Ty p e110D26L
20 hour rate capacity [V - Ah] 12 - 75
Cold cranking current (For reference value) [A] 720
Applied modelVK45DE VQ35DE VQ35DE
2WD AWD
Ty p eM2T85771 S114-880 S114-881
MITSUBISHI
makeHITACHI make
Reduction gear type
System voltage [V] 12
No-loadTerminal voltage [V] 11
Current [A] Less than 145 Less than 90
Revolution [rpm] More than 3,300 More than 2,880
Minimum diameter of commutator [mm (in)] 31.4 (1.236) 28.0 (1.102)
Minimum length of brush [mm (in)] 11.0 (0.433) 10.5 (0.413)
Brush spring tension [N (kg, lb)]26.7 - 36.1
(2.72 - 3.68,
6.80 - 8.12)16.2 (1.65, 3.6)
Clearance between bearing metal and armature shaft [mm (in)] Less than 0.2 (0.008)
Clearance between pinion front edge and pinion stopper [mm (in)]0.5 - 2.0
(0.020 - 0.079)0.3 - 2.5 (0.012 - 0.098)
Applied model VK45DE VQ35DE
Ty p eA3TJ0591 A3TJ0691
MITSUBISHI make
Nominal rating [V - A] 12 - 150
Ground polarityNegative
Minimum revolution under no-load (When 13.5 V is
applied)[rpm] Less than 1,300
Hot output current (When 13.5 V is applied) [A/rpm]More than 35/1,300
More than 105/2,500
More than 136/5,000
Regulated output voltage [V] 14.1 - 14.7 *
Minimum length of brush [mm (in)] More than 5.00 (0.197)
Brush spring pressure [N (g, oz)] 4.1 - 5.3 (418 - 540, 14.8 - 19.1)
Slip ring minimum outer diameter [mm (in)] More than 22.1 (0.870)
Rotor (Field coil) resistance [Ω] 1.6 - 2.0
SC-38
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
SE-1
SEAT
I BODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTION SE
A
B
SE
Revision: 2007 April2007 M35/M45
SEAT
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Service Notice .......................................................... 3
Precautions for Work ................................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
AUTOMATIC DRIVE POSITIONER ...........................11
Component Parts And Harness Connector Location
.... 11
System Description ................................................ 12
MANUAL OPERATION ....................................... 12
MEMORY OPERATION ...................................... 12
EXITING OPERATION ........................................ 14
ENTRY OPERATION .......................................... 14
INTELLIGENT KEY INTERLOCK OPERATION ... 15
FAIL-SAFE MODE .............................................. 15
INITIALIZATION PROCEDURE .......................... 16
SETTING CHANGE FUNCTION ......................... 16
CAN Communication System Description .............. 16CAN Communication Unit ....................................... 16
Schematic ............................................................... 17
Wiring Diagram — AUT/DP — ............................... 19
Terminals and Reference Values for BCM .............. 31
Terminals and Reference Value for Intelligent Key
Unit ......................................................................... 31
Terminals and Reference Values for Driver Seat
Control Unit ............................................................. 32
Terminals and Reference Values for Automatic
Drive Positioner Control Unit .................................. 34
CONSULT-II Function (AUTO DRIVE POS.) .......... 37
CONSULT-II START PROCEDURE .................... 37
SELF-DIAGNOSIS RESULTS ............................. 37
DATA MONITOR ................................................. 38
ACTIVE TEST ..................................................... 39
WORK SUPPORT ............................................... 39
Work Flow ............................................................... 40
Symptom Chart ....................................................... 40
CAN Communication Inspection Using CONSULT-
II (Self-Diagnosis) ................................................... 42
Check BCM Power Supply and Ground Circuit ...... 42
Check Driver Seat Control Unit Power Supply and
Ground Circuit ........................................................ 43
Check Automatic Drive Positioner Control Unit
Power Supply and Ground Circuit .......................... 44
Check Sliding Motor Circuit .................................... 45
Check Reclining Motor Circuit ................................ 46
Check Front Lifting Motor Circuit ............................ 47
Check Rear Lifting Motor Circuit ............................. 49
Check Telescopic Motor Circuit .............................. 50
Check Tilt Motor Circuit .......................................... 51
Check Sliding Sensor Circuit .................................. 53
Check Reclining Sensor Circuit .............................. 55
Check Front Lifting Sensor Circuit .......................... 57
Check Rear Lifting Sensor Circuit .......................... 59
Check Telescopic Sensor Circuit ............................ 61
Check Tilt Sensor Circuit ........................................ 63
Check Door Mirror Sensor LH Circuit ..................... 64
Check Door Mirror Sensor RH Circuit .................... 67
Check Sliding Switch Circuit ................................... 69