PS-10
STEERING WHEEL
Revision: 2007 April2007 M35/M45
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceNGS000D8
CHECKING CONDITION OF INSTALLATION
Check installation conditions of steering gear assembly, front suspension assembly, axle and steering col-
umn assembly.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check steering gear assembly mounting bolts and nut for looseness. Refer to PS-19, "COMPONENTS" .
CHECKING STEERING WHEEL PLAY
Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on
the outer circumference.
When the measurement value is outside the standard value, check backlash for each joint of steering col-
umn assembly and installation condition of steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL
Make sure that steering gear assembly, steering column assembly and steering wheel are installed in the
correct position.
Perform neutral position inspection after wheel alignment. Refer to FSU-6, "Wheel Alignment Inspection"
(2WD), FSU-24, "Wheel Alignment Inspection" (AWD).
Set vehicle to the straight-ahead position and confirm steering wheel is in the neutral position.
Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if
steering wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating temperature. [Make sure temperature of fluid is
approximately 50 to 80°C (122 to 176°F).]
4. Check steering wheel turning force when steering wheel has
been turned 540° from neutral position.
NOTE:
Multiply the distance (L) from the hook of spring balance to the
center of steering wheel by the measurement value with a spring
balance.
5. If steering wheel turning force is out of the specification, check
rack sliding force and relief hydraulic pressure of oil pump.
Regarding relief hydraulic pressure of oil pump, refer to PS-30,
"CHECKING RELIEF OIL PRESSURE" .
a. Disconnect lower joint and steering knuckle from steering gear assembly. Refer to PS-13, "
COMPO-
NENTS" , FAX-5, "COMPONENT" .
b. Start and run engine at idle to make sure steering fluid has reached normal operating temperature.Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 – 35 mm (0 – 1.38 in)
Steering wheel turning force
: 7.45 N·m (0.76 kg-m, 66 in-lb)
SGIA1615E
PS-30
POWER STEERING OIL PUMP
Revision: 2007 April2007 M35/M45
POWER STEERING OIL PUMPPFP:49110
On-Vehicle Inspection and ServiceNGS000DE
CHECKING RELIEF OIL PRESSURE
CAUTION:
Make sure that belt tension is normal before starting the following procedure.
1. Connect the hydraulic pressure gauge [SST] between oil pump
discharge connector and high-pressure hose. Bleed air from the
hydraulic circuit while opening valve fully. Refer to PS-8, "
Air
Bleeding Hydraulic System" .
2. Start engine. Run engine until oil temperature reaches 50 to
80°C (122 to 176°F).
CAUTION:
Leave the valve of the hydraulic pressure gauge [SST]
fully open while starting and running engine. If engine is
started with the valve closed, the hydraulic pressure in
oil pump goes up to the relief pressure along with
unusual increase of oil temperature.
Be sure to keep hose clear of belts and other parts when
engine is started.
3. Fully close the hydraulic pressure gauge [SST] valve with
engine at idle and measure the relief oil pressure.
CAUTION:
Never keep valve closed for 10 seconds or longer.
4. Open the valve slowly after measuring. Repair oil pump if the
relief oil pressure is outside the standard. Refer to PS-31, "
Dis-
assembly and Assembly (Models with VK45DE)" , PS-35, "Disassembly and Assembly (Models with
VQ35DE)" .
5. After inspection, disconnect the hydraulic pressure gauge [SST] from hydraulic circuit, then add fluid and
bleed air. Refer to PS-8, "
Air Bleeding Hydraulic System" .
Removal and InstallationNGS000DF
REMOVAL
1. Drain power steering fluid from reservoir tank.
2. Remove undercover from vehicle with a power tool.
3. Loosen drive belt. Refer to EM-16, "
DRIVE BELTS" (VQ35DE), EM-174, "DRIVE BELTS" (VK45DE).
4. Remove drive belt from oil pump pulley.
5. Remove piping of high pressure and low pressure (drain fluid from their pipings). Refer to PS-39,
"HYDRAULIC LINE" .
6. Remove power steering oil pump mounting bolts, and then remove power steering oil pump. Refer to PS-
39, "Removal and Installation" .
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to PS-39, "HYDRAULIC LINE" .
Perform the following procedure after installing.
–Adjust belt tension (VQ35DE). Refer to EM-16, "Tension Adjustment" .
–About the installation of VK45DE drive belt, refer to EM-174, "Tension Adjustment" .
–Bleed air. Refer to PS-8, "Air Bleeding Hydraulic System" . Relief oil pressure:
8,520 - 9,320 kpa (86.9 - 95.1 kg/cm
2 , 1,235 - 1,351 psi)
SGIA0915E
SERVICE DATA AND SPECIFICATIONS (SDS)
PS-45
C
D
E
F
H
I
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K
L
MA
B
PS
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Steering WheelNGS000DM
Steering AngleNGS000DN
Steering ColumnNGS000DO
STEERING COLUMN LENGTH
TILT AND TELESCOPIC MECHANISM OPERATING RANGE
Steering wheel axial end play 0 mm (0 in)
Steering wheel play 0 – 35 mm (0 – 1.38 in)
Steering wheel turning force 7.45 N·m (0.76 kg-m, 66 in-lb)
Drive type2WD AWD
Tire size 245/45R18 245/40R19 245/45R18
Inner wheel
Degree minute (Decimal degree)Minimum 36°20′ (36.3°)39°45′ (39.8°)
Nominal 39°20′ (39.3°)42°45′ (42.8°)
Maximum 40°20′ (40.3°)43°45′ (43.8°)
Outer wheel
Degree minute (Decimal degree)Nominal 33°25′ (33.4°)33°20′ (33.3°)32°30′ (32.5°)
Steering column length LTelescopic maximum 551 – 555 mm (21.69 – 21.85 in)
Telescopic minimum 591 – 595 mm (23.27 – 23.43 in)
SGIA1177E
Tilt mechanism operating range L137.5 mm (1.476 in)
Telescopic mechanism operating range L
240 mm (1.57 in)
SGIA1179E
PS-46
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
Steering GearNGS000DP
STEERING OUTER SOCKET AND INNER SOCKET
RACK STROKE
RACK SLIDING FORCE
Oil PumpNGS000DR
Steering FluidNGS000DS
Steering gear typePR26AF
Outer socketSwinging torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, 3 – 25 in-lb)
Measurement on spring balance
Measuring point at cotter pin hole of stud4.81 – 45.7 N (0.5 – 4.7 kg, 1.1 – 10.4 lb)
Rotating torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, 3 – 25 in-lb)
Axial end play 0.5 mm (0.020 in) or less
Inner socketSwinging torque 1.0 – 7.8 N·m (0.11 – 0.79 kg-m, 9.0 – 69 in-lb)
Measurement on spring balance
Measuring point at *mark shown in the
figure8.9 – 64 N (0.9 – 6.5 kg, 2.0 – 14.3 lb)
Axial end play 0.2 mm (0.008 in) or less
Inner socket length L63.9 mm (2.516 in) (2WD)
55.2 mm (2.173 in) (AWD)
SGIA0950E
Steering gear modelPR26AF
Drive type 2WD AWD
Rack neutral position, dimension L (rack stroke) 68.5 mm (2.697 in) 67.0 mm (2.638 in)
SGIA0877E
Rack sliding force2WD 195 – 258 N (19.9 – 26.3 kg, 44 – 58 lb)
AWD 227 – 305 N (23.2 – 31.1 kg, 51 – 69 lb)
Oil pump relief hydraulic pressure
8,520 – 9,320 kPa (86.9 – 95.1 kg/cm2 , 1,235 – 1,351 psi)
Fluid capacity
Approx. 1.0 (1-1/8 US qt, 7/8 Imp qt)
RAX-1
REAR AXLE
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
L
M
SECTION RAX
A
B
RAX
Revision: 2007 April2007 M35/M45
REAR AXLE
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools [SST] ..................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
WHEEL HUB .............................................................. 5
On-Vehicle Inspection .............................................. 5
WHEEL BEARING INSPECTION ......................... 5
Removal and Installation .......................................... 5
COMPONENT ....................................................... 5
REMOVAL ............................................................. 5
INSPECTION AFTER REMOVAL ......................... 6
INSTALLATION ..................................................... 6REAR DRIVE SHAFT ................................................. 8
Removal and Installation .......................................... 8
COMPONENT ....................................................... 8
REMOVAL ............................................................. 8
INSPECTION AFTER REMOVAL ......................... 8
INSTALLATION ..................................................... 9
Disassembly and Assembly ...................................... 9
COMPONENT ....................................................... 9
DISASSEMBLY ..................................................... 9
INSPECTION AFTER DISASSEMBLY ................ 10
ASSEMBLY ......................................................... 11
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 14
Wheel Bearing ........................................................ 14
Drive Shaft (VQ35DE model) ................................. 14
Drive Shaft (VK45DE model) .................................. 14
RAX-2
PRECAUTIONS
Revision: 2007 April2007 M35/M45
PRECAUTIONSPFP:00001
CautionNDS000FM
Observe the following precautions when disassembling and assembling drive shaft.
Joint sub-assembly does not disassemble because it is non-overhaul parts.
Perform work in a location which is as dust-free as possible.
Before disassembling and assembling, clean the outside of parts.
Prevention of the entry of foreign objects must be taken into account during disassembly of the service
location.
Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.
Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
ing to parts.
Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
blowing with air or wiping with paper shop cloths.
PREPARATION
RAX-3
C
E
F
G
H
I
J
K
L
MA
B
RAX
Revision: 2007 April2007 M35/M45
PREPARATIONPFP:00002
Special Service Tools [SST]NDS000FN
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNDS000FO
Tool number
(Kent-Moore No.)
Tool nameDescription
KV38100500
(—)
Drift
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.Installing drive shaft plug
KV38102200
(—)
Drift
a: 90 mm (3.54 in) dia.
b: 31 mm (1.22 in) dia.Installing drive shaft plug
ZZA0701D
ZZA0920D
Tool nameDescription
Power tool
Removing wheel nuts
Removing brake caliper assembly
Removing suspension links
Removing drive shaft
PBIC0190E
WHEEL HUB
RAX-7
C
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G
H
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B
RAX
Revision: 2007 April2007 M35/M45
Assemble disc rotor and the wheel hub and bearing assembly
by aligning each matching mark as shown in the figure when
installing disc rotor.
Axle Housing
Installation is the reverse order of removal. For tightening torque refer to RAX-5, "COMPONENT" .
CAUTION:
Do not reuse non-reusable parts.
Assemble disc rotor and the wheel hub and bearing assembly
by aligning each matching mark as shown in the figure when
installing disc rotor.
Perform final tightening of nuts and bolts on each link mounting
part (rubber bushing) under unladen conditions with tires on
level ground. Check wheel alignment. Refer to RSU-5, "
Wheel
Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking
wheel alignment. Refer to BRC-6, "
ON-VEHICLE SERVICE" .
SDIA2638E
SDIA2638E