SRS-42
DRIVER AIR BAG MODULE
Revision: 2007 April2007 M35/M45
DRIVER AIR BAG MODULEPFP:K8510
Removal and InstallationNHS0009C
REMOVAL
CAUTION:
Before servicing, turn ignition switch OFF, disconnect both battery terminal and wait at
least 3 minutes.
Do not use air tools or electric tools for servicing.
Always work from the side of air bag module. Do not work from the front of it.
Always place air bag module with pad side facing upward.
Do not use old TORX bolts after removal; replace with new bolts.
Do not make an impact to the air bag module by dropping etc. Replace the air bag module if it has
been dropped or sustained an impact.
1. Remove the side lids (left/right).
2. Remove the driver air bag module.
Using Tamper resistant TORX bit, remove the TORX bolt at left and right.
Disconnect the harness connector with the driver air bag module rassed a bit.
NOTE:
For installing/removing driver air bag module connector,
insert thin screwdriver wrapped in tape into notch, lift lock
and remove connector.
Install connector with lock raised, and push lock into con-
nector.
After installing the connector, make sure that the lock is
pushed securely into it.
3. Remove the screws then remove the steering switch.
PHIA1382E
1. Driver air bag module 2. Steering switch 3. Screw
4. Spring 5. Bracket 6. Screw
7. Side lid (left/right) 8. TORX bolt
PHIA0953J
DRIVER AIR BAG MODULE
SRS-43
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SRS
Revision: 2007 April2007 M35/M45
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Fix the air bag module harness (shown as A in the figure) to
the harness fixing hook (shown as B in the figure).
Be careful not to damage the harness while installing.
Tighten the special bolts after exactly adjusting the centers of fixing holes on the air bag module
side and the steering wheel side. If the holes are misaligned, the bolt threads are damaged and the
module is not installed securely.
After the work is completed, make sure no system malfunction is detected by air bag warning
lamp.
In case that malfunction is detected by the air bag warning lamp, reset by the self-diagnosis func-
tion and delete the memory by CONSOULT–II.
In case that malunction is still detected after the above operation, peform self-diagnosis to repair
malfunctions. Refer to SRS-20, "
SRS Operation Check" .
PHIA0885J
SPIRAL CABLE
SRS-45
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SRS
Revision: 2007 April2007 M35/M45
CAUTION:
The spiral cable may snap by steering operation if the cable
is installed in an improper position.
The neutral position is set as follows.
Turn quietly the spiral cable clockwise to the end position.
Then turn it counterclockwise (about 2 and harf turns) and
stop turning at the point on which the stopper insertion
holes are in the same position.
The service part is installed in the neutral position by the
stopper and can be set without adjusting after the stopper
is removed.
Do not turn the spiral cable rashly and also beyond the limit
number of turns. (These will cause cable snap.)
Adjust the spiral cable locating pin (showed as A inthe fig-
ure) to the steering wheel locating pin hole (showed as C in
the figuer).
Secure the air bag harness with the harness fixing hook.
After the work is completed, make sure no system malfunc-
tion is detected by air bag warning lamp.
In case that malfunction is detected by the air bag warning
lamp, reset by the self-diagnosis function and delete the
memory by CONSULT−II.
In case that malfunction is still detected after the above
operation, perform self-diagnosis to repair malfunctions.
Refer to SRS-20, "
SRS Operation Check" .
PHIA0887J
SIDE CURTAIN AIR BAG MODULE
SRS-47
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SRS
Revision: 2007 April2007 M35/M45
SIDE CURTAIN AIR BAG MODULEPFP:985P0
Removal and InstallationNHS0009F
REMOVAL
CAUTION:
Before servicing, turn ignition switch OFF, disconnect both battery terminal and wait at least 3
minutes.
Do not use air tools or electric tools for servicing.
Leave the curtain air bag module with air bag deployment side facing upward.
Do not make an impact to the air bag module by dropping etc. Replace the air bag module if it has
been dropped or sustained an impact.
1. Remove the curtain air bag module.
Remove the headlining. Refer to EI-52, "HEADLINING" .
Remove the side curtain air bag module connector.
NOTE:
For installing / removing side curtain air bag module con-
nector, insert thin screwdriver wrapped in tape into notch,
lift lock and remove connector.
Install connector with lock raised, and push lock into con-
nector.
After installing the connector, make sure that the lock is
pushed securely into it.
Remove the curtain air bag module fixing bolts, then remove the ground bolt.
P H I A 111 5 E
1. Side curtain air bag module A Ground bolt
PHIA0953J
Fixing bolt ( )
: 10.8 N·m (1.1 kg−m, 8 ft−lb)
Ground bolt A
: 10.8 N·m (1.1 kg−m, 8 ft−lb)
SRS-52
DIAGNOSIS SENSOR UNIT
Revision: 2007 April2007 M35/M45
DIAGNOSIS SENSOR UNITPFP:28556
Removal and InstallationNHS0009J
REMOVAL
CAUTION:
Before servicing, turn ignition switch OFF, disconnect both battery terminal and wait at least 3
minutes.
Before disconnecting the air bag sensor unit harness connector, be sure to disconnect the each
harness connector of the air bag module and pre-tensioner seatbelt to prevent air bag deployment
by static electricity and pre-tensioner seatbelt operation.
Do not use air tools or electric tools for servicing.
Do not use old fixing bolts after removal; replace with new bolts.
Do not make an impact to the diagnosis sensor unit by dropping etc. Replace the diagnosis sen-
sor unit if it has been dropped or sustained an impact.
Replace the diagnosis sensor unit of deployed SRS air bag and deployed SRS front seat belt pre-
tensioner.
1. Remove the diagnosis sensor unit.
Disconnect each connector of all air bag modules and pre-tensioner seat belts.
Remove the center console assembly. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
Disconnect diagnosis sensor unit harness connector.
Remove hex bolts and ground bolt, then remove the diagno-
sis sensor unit.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Be careful not to damage the diagnosis sensor harness.
After the work is completed, make sure no system malfunction is detected by air bag warning
lamp.
In case that malfunction is detected by the air bag warning lamp, reset by the self-diagnosis func-
tion and delete the memory by CONSULT−ll.
In case that malfunction is still detected after the above operation, perform self-diagnosis to repair
malfunctions. Refer to SRS-20, "
SRS Operation Check" .
ECU DISCRIMINATED NO.
After replacing the diagnosis sensor unit, confirm that the diagnosis sensor unit identification is correct for the
vehicle as equipped.Hex bolts
: 24.5 N·m (2.5 kg−m, 18 ft−lb)
Ground bolt A
: 6.9 N·m (0.7kg−m, 61 in−lb)
PHIA0869J
Specification ECU DISCRIMINATED No.
2WD
AW DModels with driver and passenger air bags, seat belt pre-tensioner, side air bags and curtain air
bagsFA D 4 H
TROUBLE DIAGNOSIS
STC-27
[RAS]
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STC
Revision: 2007 April2007 M35/M45
STANDARD BY CONSULT-II
CAUTION:
The output signal indicates the RAS control unit calculation data. The normal values will be displayed
even in the event that the output circuit (harness) is open.
CONSULT-II Function (RAS/HICAS)NGS000EG
FUNCTION
CONSULT-II can display each self-diagnostic item using the diagnostic test modes shown following.
Monitor item Condition Reference values
VHCL SPEED SE [km/h] or [mph] Ignition switch ON or engine running Almost in accordance with the speedome-
ter display. It is not a malfunction, through
it might not be corresponding just after
ignition switch is turned ON.
STEERING ANG [°]Turning steering wheel clockwise or coun-
terclockwise.Displays the angle when the steering
wheel turns from the neutral position
ENGINE SPEED [rpm] Engine runningAlmost in accordance with tachometer dis-
play
POWER STR SOL [A]Accelerate the vehicle from 0 to 100 km/h
(0 to 62 MPH)0 km/h (0 MPH): Approx. 1.10 A
100 km/h (62 MPH): Approx. 0.54 A
RR ST ANG-MAI [V]
Perform the ACTIVE TEST and stroke the
actuator (with tires off the ground)Neutral: Approx. 2.4 V
Turn steering wheel to right for full stroke:
Approx. 4.4 V
Turn steering wheel to left for full stroke:
Approx. 0.4 V RR ST ANG-SUB [V]
RR ST ANG-VOL [V]
Ignition switch ON or engine runningApprox. 5 V
C/U VOLTAGE [V]Battery voltage (Approx. 12 V)
MOTOR VOLTAGE [V] Battery voltage (Approx. 12V)
MOTOR CURRENT [A]Perform the ACTIVE TEST and stroke the
actuator.It is normal when there is the current out-
put at stroke
MTR CRNT OPE [A]Turning steering wheel clockwise or coun-
terclockwise while ignition switch is ON or
running the engineNeutral (Steering force is zero and straight-
ahead position): Approx. 0 A
The value is changed according to steering
left or right
RR ANGLE OPE [°]RAS actuator assembly turned full right Approx. 1°
RAS actuator assembly neutral Approx. 0°
RAS actuator assembly turned full left Approx. - 1°
STOP LAMP SW [ON/OFF] Depressing or releasing brake pedalBrake pedal depressed: ON
Brake pedal not depressed: OFF
HICAS RELAY [ON/OFF]
Ignition switch ON or engine runningIgnition switch ON: ON
FAIL SAFE [ON/OFF] Not activated
WARNING LAMP (ON/OFF)RAS warning lamp ON: ON
RAS warning lamp OFF: OFF
Diagnostic test mode Function Reference page
SELF-DIAG RESULTSReceives self-diagnosis results from RAS control unit and
indicates DTCs.STC-28, "
SELF-DIAG
RESULT MODE"
DATA MONITORReceives input/output signals from RAS control unit and
indicates and stores them to facilitate locating cause of mal-
functions.STC-30, "DATA MONI-
TOR MODE"
CAN DIAG SUPPORT MNTRMonitors transmitting/receiving status of CAN communica-
tion.LAN-44, "CAN Diagnos-
tic Support Monitor"
ACTIVE TESTSends command to RAS actuator to change output signals
and check operation of output system.STC-30, "ACTIVE TEST
MODE"
ECU PART NUMBER Displays RAS control unit part number.STC-30, "RAS CONTROL
UNIT PART NUMBER"
TROUBLE DIAGNOSIS
STC-35
[RAS]
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STC
Revision: 2007 April2007 M35/M45
Inspection 1: RAS Control Unit MalfunctionNGS000EQ
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> Replace RAS control unit. Perform self-diagnosis again after replacing.
NO >> INSPECTION END
Inspection 2: Motor Power Supply SystemNGS000ER
1. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector and RAS motor harness connec-
tor, and check terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> GO TO 2.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
Self-diagnostic results
CONTROL UNIT [ABNORMAL1] [C1900]
CONTROL UNIT [ABNORMAL2] [C1901]
CONTROL UNIT [ABNORMAL3] [C1905]
CONTROL UNIT [ABNORMAL5] [C1906]
CONTROL UNIT [ABNORMAL4] [C1907]
CONTROL UNIT [ABNORMAL7] [C1908]
CONTROL UNIT [ABNORMAL6] [C1909]
CONTROL UNIT [ABNORMAL8] [C1922]
CONTROL UNIT [ABNORMAL5] [C1927]
CONTROL UNIT [ABNORMAL9] [C1928]
DTC (warning lamp blinks)
11
Self-diagnosis results
MOTOR VOLTAGE [LOW VOLTAGE] [C1911]
MOTOR VOLTAGE [BAD OBSTRCT] [C1912]
DTC (warning lamp blinks)
12
TROUBLE DIAGNOSIS
STC-37
[RAS]
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STC
Revision: 2007 April2007 M35/M45
5. CHECK RAS CONTROL UNIT OUTPUT SIGNAL
1. Connect RAS control unit harness connector B476 and RAS
motor relay harness connector B480.
2. Check voltage between RAS motor relay harness connector
B480 and ground.
OK or NG
OK >> Check RAS motor relay separately from other parts.
Refer to STC-50, "
RAS MOTOR RELAY" .
NG >> RAS control unit malfunction (replacement)
Inspection 3: RAS Motor Output MalfunctionNGS000ES
1. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector and RAS motor harness connec-
tor, and check terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> GO TO 2.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
2. CHECK RAS MOTOR RESISTANCE
1. Turn ignition switch OFF, and disconnect RAS motor harness connector B463.
2. Check the resistance RAS motor connector.
OK or NG
OK >> GO TO 3.
NG >> RAS motor malfunction. Replace RAS motor.1–Ground
Ignition switch ON : Battery voltage (Approx. 12 V)
Ignition switch OFF : Approx. 0V
SGIA1267E
Self-diagnosis results
MOTOR OUTPUT [ABNORMAL SIG] [C1913]
MOTOR OUTPUT [REV CURRENT] [C1902]
MOTOR OUTPUT [NO CURRENT] [C1903]
MOTOR OUTPUT [OVERCURRENT] [C1904]
MOTOR OUTPUT [MOTOR LOCK] [C1910]
DTC (warning lamp blinks)
13
Terminal 1 – 2 : Approx. 0.6 Ω
SGIA1268E