THERMOSTAT AND WATER CONTROL VALVE
CO-57
[VK45DE]
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Revision: 2007 April2007 M35/M45
Install thermostat with jiggle valve facing upwards. (The position
deviation may be within the range of ±10 degrees)
Install water control valve with the up-mark facing up and the
frame center part facing upwards. (The position deviation may
be within the range of ±10 degrees)
Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-40, "
LEAK CHECK" .
Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC0158E
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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Revision: 2007 April2007 M35/M45
DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
COMBINATION METERS ........................................... 5
System Description .................................................. 5
UNIFIED METER CONTROL UNIT ...................... 5
UNIFIED METER AND A/C AMP. ......................... 5
POWER SUPPLY AND GROUND CIRCUIT ........ 5
SPEEDOMETER ................................................... 6
TACHOMETER ..................................................... 6
WATER TEMPERATURE GAUGE ........................ 6
FUEL GAUGE ....................................................... 7
ODO/TRIP METER ............................................... 7
METER ILLUMINATION CONTROL ..................... 8
FAIL-SAFE ............................................................ 9
Arrangement of Combination Meter ....................... 10
Component Parts Location ...................................... 11
Internal Circuit ........................................................ 12
Wiring Diagram — METER — ................................ 13
Terminals and Reference Value for Combination
Meter ...................................................................... 15
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 16
Self-Diagnosis Mode of Combination Meter ........... 17
SELF-DIAGNOSIS FUNCTION .......................... 17
OPERATION PROCEDURE ............................... 17
CONSULT-II Function (METER A/C AMP) ............. 18
Trouble Diagnosis .................................................. 18
HOW TO PERFORM TROUBLE DIAGNOSIS ... 18
PRELIMINARY CHECK ...................................... 18
Symptom Chart ...................................................... 18
Power Supply and Ground Circuit Inspection ........ 19
Vehicle Speed Signal Inspection ............................ 20
Engine Speed Signal Inspection ............................ 21
Engine Coolant Temperature Signal Inspection ..... 22
Fuel Level Sensor Signal Inspection ...................... 22
Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or Varies ....................................................... 25
Fuel Gauge Does Not Move to FULL Position ....... 25
Electrical Components Inspection .......................... 26
CHECK FUEL LEVEL SENSOR UNIT ................ 26
Removal and Installation of Combination Meter ..... 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
Disassembly and Assembly of Combination Meter ... 27
DISASSEMBLY ................................................... 27
ASSEMBLY ......................................................... 27
UNIFIED METER AND A/C AMP .............................. 28
System Description ................................................. 28
COMBINATION METER CONTROL FUNCTION ... 28
A/C AUTO AMP. FUNCTION ............................... 29
OTHER FUNCTIONS .......................................... 29
Schematic ............................................................... 30
CONSULT-II Function (METER A/C AMP) ............. 31
CONSULT-II BASIC OPERATION ....................... 31
SELF-DIAG RESULTS ........................................ 31
DATA MONITOR ................................................. 32
Power Supply and Ground Circuit Inspection ......... 34
DTC [U1000] CAN Communication Circuit ............. 35
DTC [B2202] Meter Communication Circuit ........... 35
DTC [B2205] Vehicle Speed Circuit ........................ 38
Removal and Installation of Unified Meter and A/C
Amp. ....................................................................... 38
REMOVAL ........................................................... 38
INSTALLATION ................................................... 38
WARNING LAMPS .................................................... 39
System Description ................................................. 39
OIL PRESSURE WARNING LAMP ..................... 39
Component Parts and Harness Connector Location ... 40
Schematic ............................................................... 41
Wiring Diagram — WARN — .................................. 42
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 52
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 53
Electrical Component Inspection ............................ 54
OIL PRESSURE SWITCH ................................... 54
DI-2Revision: 2007 April2007 M35/M45 A/T INDICATOR ........................................................ 55
System Description ................................................. 55
MANUAL MODE .................................................. 55
NOT MANUAL MODE ......................................... 55
Wiring Diagram — AT/IND — ................................. 56
A/T Indicator Is Malfunction .................................... 58
WARNING CHIME ..................................................... 59
System Description ................................................. 59
POWER SUPPLY AND GROUND CIRCUIT ....... 59
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ...................................................... 60
LIGHT WARNING CHIME ................................... 60
SEAT BELT WARNING CHIME ........................... 60
Component Parts and Harness Connector Location ... 61
Schematic ............................................................... 62
Wiring Diagram — CHIME — ................................. 63
Terminals and Reference Value for Combination
Meter ...................................................................... 66
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 66
Terminals and Reference Value for BCM ................ 67
CONSULT-II Function (BCM) .................................. 68
CONSULT-II BASIC OPERATION ....................... 68
DATA MONITOR .................................................. 68
ACTIVE TEST ..................................................... 69
SELF-DIAG RESULTS ........................................ 69
CONSULT-II Function (METER A/C AMP) ............. 69
Trouble Diagnosis ................................................... 70
HOW TO PERFORM TROUBLE DIAGNOSIS .... 70
PRELIMINARY INSPECTION ............................. 70
SYMPTOM CHART ............................................. 70
Meter Buzzer Circuit Inspection .............................. 70
Lighting Switch Signal Inspection ........................... 71
Front Door Switch (Driver Side) Signal Inspection ... 72
Seat Belt Buckle Switch Signal Inspection ............. 73
Electrical Component Inspection ............................ 74
FRONT DOOR SWITCH (DRIVER SIDE) ........... 74
SEAT BELT BUCKLE SWITCH (DRIVER SIDE) ... 74
LANE DEPARTURE WARNING SYSTEM ................ 75
Precautions for Lane Departure Warning (LDW)
system .................................................................... 75
System Description ................................................. 75
LDW SYSTEM OPERATION ............................... 75
POWER SUPPLY AND GROUND CIRCUIT ....... 77
Action Test .............................................................. 77
LDW SYSTEM RUNNING TEST ......................... 77
Camera Aiming Adjustment .................................... 78
OUTLINE ............................................................. 78
PREPARATION ................................................... 78
TARGET SETTING .............................................. 78
VEHICLE HEIGHT CHECK ................................. 81
AIMING ADJUSTMENT ....................................... 81Component Parts and Harness Connector Location ... 85
Wiring Diagram — LDW — ..................................... 86
Terminals and Reference Value for LDW Camera
Unit .......................................................................... 88
CONSULT-II Function (LDW) .................................. 88
DESCRIPTION .................................................... 88
CONSULT-II BASIC OPERATION ....................... 88
WORK SUPPORT ............................................... 89
SELF-DIAG RESULTS ......................................... 89
DATA MONITOR .................................................. 90
ACTIVE TEST ...................................................... 91
Trouble Diagnosis ................................................... 92
HOW TO PERFORM TROUBLE DIAGNOSIS .... 92
PRELIMINARY INSPECTION .............................. 92
SYMPTOM CHART .............................................. 93
Power Supply and Ground Circuit Inspection ......... 93
DTC [C1B00] CAMERA UNIT MALF ...................... 94
DTC [C1B01] CAM AIMING INCMP ....................... 94
DTC [C1B02] VHCL SPD DATA MALF ................... 94
DTC [C1B03] ABNRML TEMP DETECT ................ 94
DTC [U1000] CAN COMM CIRCUIT ...................... 95
DTC [U1010] CONTROL UNIT (CAN) .................... 95
LDW Chime Circuit Inspection ................................ 95
LDW Switch Circuit Inspection ................................ 96
LDW Indicator Lamp Circuit Inspection ................... 99
Turn Signal Input Inspection .................................100
Electrical Component Inspection ..........................100
LDW SWITCH ....................................................100
Removal and Installation for LDW Camera Unit ...100
REMOVAL ..........................................................100
INSTALLATION ..................................................100
Removal and Installation for LDW Chime .............101
REMOVAL ..........................................................101
INSTALLATION ..................................................101
Removal and Installation for LDW Switch .............101
COMPASS ...............................................................102
Precautions for Compass ......................................102
System Description ...............................................102
Troubleshooting ....................................................103
Zone Variation Setting Procedure .........................104
Calibration Procedure ...........................................104
Wiring Diagram – COMPAS – ...............................105
Removal and Installation of Compass ...................106
CLOCK ....................................................................107
Wiring Diagram — CLOCK — ...............................107
Removal and Installation of Clock .........................108
REMOVAL ..........................................................108
INSTALLATION ..................................................108
CAN COMMUNICATION .........................................109
System Description ...............................................109
CAN Communication Unit .....................................109
COMBINATION METERS
DI-11
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Revision: 2007 April2007 M35/M45
Component Parts LocationNKS003TX
SKIB8947E
DI-18
COMBINATION METERS
Revision: 2007 April2007 M35/M45
CONSULT-II Function (METER A/C AMP)NKS003U3
Refer to DI-31, "CONSULT-II Function (METER A/C AMP)" in “UNIFIED METER AND A/C AMP”.
Trouble DiagnosisNKS003U4
HOW TO PERFORM TROUBLE DIAGNOSIS
1. Confirm the symptom or customer complaint.
2. Perform preliminary check. Refer to DI-18, "
PRELIMINARY CHECK" .
3. According to the symptom chart, make sure the cause of the symptom and repair or replace applicable
parts. Refer to DI-18, "
Symptom Chart" .
4. Does the meter operate normally? If yes, GO TO 5. If no, GO TO 2.
5. INSPECTION END
PRELIMINARY CHECK
1. CHECK OPERATION SELF-DIAGNOSIS MODE OF COMBINATION METER
Perform self-diagnosis mode of combination meter. Refer to DI-17, "
OPERATION PROCEDURE" .
Does self
-diagnosis mode operate?
YES >> GO TO 2.
NO >> GO TO 3.
2. CHECK UNIFIED METER AND A/C AMP. (CONSULT-II)
Perform self-diagnosis of unified meter and A/C amp. Refer to DI-31, "
CONSULT-II Function (METER A/C
AMP)" .
Self
-diagnostic results content
No malfunction detected>>INSPECTION END
Malfunction detected>>Check applicable parts, and repair or replace corresponding parts.
3. CHECK POWER SUPPLY AND GROUND CIRCUIT OF COMBINATION METER
Check power supply and ground circuit of combination meter. Refer to DI-19, "
Power Supply and Ground Cir-
cuit Inspection" .
OK or NG
OK >> Replace combination meter.
NG >> Repair power supply and ground circuit of combination meter.
Symptom ChartNKS003U5
Symptom Diagnosis/Service procedure
Odo/trip meter indication is malfunction. Refer to DI-20, "
Vehicle Speed Signal Inspection" .
Tachometer indication is malfunction. Refer to DI-21, "
Engine Speed Signal Inspection" .
Water temperature gauge indication is malfunction. Refer to DI-22, "
Engine Coolant Temperature Signal Inspection" .
Fuel gauge indication is malfunction.
Refer to DI-22, "
Fuel Level Sensor Signal Inspection" .
Low-fuel warning lamp indication is irregular.
A/T position indicator is malfunction. Refer to DI-58, "
A/T Indicator Is Malfunction" .
DI-20
COMBINATION METERS
Revision: 2007 April2007 M35/M45
Vehicle Speed Signal InspectionNKS003U7
Symptom: Odo/trip meter indication is malfunction.
1. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Connect CONSULT-II, and start engine.
2. Compare the value in “SPEED METER” of “DATA MONITOR” in
“METER A/C AMP” to that in speedometer in the combination
meter during driving.
Is the value in speedometer almost same as that in the monitor?
YES >> Preform self-diagnosis of ABS actuator and electric unit
(control unit). Refer to BRC-23, "
CONSULT-II Functions
(ABS)" .
NO >> GO TO 2.
2. CHECK UNIFIED METER AND A/C AMP. OUTPUT SIGNAL
1. Start engine and drive vehicle at approximately 40 km/h (25
MPH).
2. Check voltage signal between unified meter and A/C amp. har-
ness connector and ground.
NOTE:
Maximum voltage may be 5 V due to specifications (connected units).
OK or NG
OK >> GO TO 3.
NG-1 >> If monitor indicates “0 V” constantly, perform the following.
1. Check each unit inputting vehicle speed signal (8 pulse). Malfunction is caused by short circuit
between each unit and unified meter and A/C amp.
2. Repair or replace malfunctioning parts.
NG-2 >> If monitor indicates “5 V” or “12 V” constantly, replace unified meter and A/C amp.
PKIB7639E
Terminals
Voltage (Approx.) (+)
(–)
Unified meter and
A/C amp.connectorTerminal
M64 28 Ground
PKIB7640E
PKIA1935E
DI-38
UNIFIED METER AND A/C AMP
Revision: 2007 April2007 M35/M45
7. CHECK COMMUNICATION SIGNAL (RX: UNIFIED METER AND A/C AMP.)
1. Turn ignition switch OFF.
2. Connect combination meter connector.
3. Turn ignition switch ON.
4. Check voltage signal between unified meter and A/C amp. har-
ness connector and ground.
OK or NG
OK >> Replace unified meter and A/C amp.
NG >> Replace combination meter.
DTC [B2205] Vehicle Speed CircuitNKS003UM
Symptom: Displays “VEHICLE SPEED CIRC [B2205]” as a self-diagnosis results of unified meter and A/C
amp.
Preform self-diagnosis of ABS actuator and electric unit (control unit), and repair or replace malfunctioning
parts. Refer to BRC-23, "
CONSULT-II Functions (ABS)" .
Removal and Installation of Unified Meter and A/C Amp. NKS003UN
REMOVAL
1. Remove the audio unit. Refer to AV- 1 2 6 , "Audio Unit" (Without
mobile entertainment system) or AV- 2 7 7 , "
Audio Unit" . (With
mobile entertainment system).
2. Remove the screws (A) 2.
3. Remove the screws (B) 4 and remove the bracket (1).
4. Remove unified meter and A/C amp. (2).
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
Unified meter and A/C amp. screws (A) are different from other screws. Never confuse them when
installing.
Terminals
Voltage (Approx.) (+)
(–) Unified meter
and A/C amp.
connectorTerminal
M64 27 Ground
PKIB7652E
SKIA3361E
SKIB4053E
DI-40
WARNING LAMPS
Revision: 2007 April2007 M35/M45
Component Parts and Harness Connector LocationNKS003UP
PKIB7653E