IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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Revision: 2007 April2007 M35/M45
IPDM E/R STATUS CONTROL
In order to save power, IPDM E/R switches status by itself based on each operating condition.
1. CAN communication status
CAN communication is normally performed with other control units.
Individual unit control by IPDM E/R is normally performed.
When sleep request signal is received from BCM, mode is switched to sleep transient status.
2. Sleep transient status
Process to stop CAN communication is activated.
All systems controlled by IPDM E/R are stopped. When 3 seconds have elapsed after CAN communi-
cation with other control units is stopped, mode switches to sleep status.
3. Sleep status
IPDM E/R operates in low power mode.
CAN communication is stopped.
When a change in CAN communication line is detected, mode switches to CAN communication status.
When a change hood switch or ignition switch signal is detected, mode switches to CAN communica-
tion status.
CAN Communication System DescriptionNKS004E3
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Modern
vehicles are equipped with many electronic control units and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitNKS004E4
Refer to LAN-50, "CAN System Specification Chart" .
Function of Detecting Ignition Relay MalfunctionNKS004E5
When contact point of integrated ignition relay is stuck and cannot be turned OFF, IPDM E/R turns ON tail
and parking lamps for 10 minutes to indicate ignition relay malfunction.
When a state of ignition relay having built-in does not agree with a state of Ignition switch signal input by a
CAN communication from BCM, IPDM E/R lets tail lamp relay operate.
NOTE:
When the ignition switch is turned ON, the tail lamps are OFF.
Rear window defogger Rear window defogger relay OFF
A/C compressor A/C relay OFF
Front fog lamps Front fog lamp relay OFF Controlled system Fail-safe mode
Ignition switch signal Ignition relay status Tail lamp relay
ON ON —
OFF OFF —
ON OFF —
OFF ON ON (10 minutes)
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2007 April2007 M35/M45
CONSULT-II Function (IPDM E/R)NKS004E6
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
SELF-DIAG RESULTS
Operation Procedure
1. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
2. Check display content in self-diagnostic results.
Display Item List
NOTE:
The details for display of the period are as follows:
CRNT: Error currently detected with IPDM E/R.
PAST: Error detected in the past and memorized with IPDM E/R. Inspection Item, Diagnosis Mode Description
SELF-DIAG RESULTS The IPDM E/R performs diagnosis of the CAN communication and self-diagnosis.
DATA MONITOR The input/output data of the IPDM E/R is displayed in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST The IPDM E/R sends a drive signal to electronic components to check their operation.
Display ItemsCONSULT-II
display codeMalfunction detecting conditionTIME
Possible causes
CRNT PAST
NO DTC IS
DETECTED.FURTHER
TESTING MAY BE
REQUIRED.-----
CAN COMM CIRC U1000
If CAN communication reception/transmission
data has a malfunction, or if any of the control
units malfunction, data reception/transmission
cannot be confirmed.
When the data in CAN communication is not
received before the specified time××Any of or several items
below have errors.
TRANSMIT DIAG
ECM
BCM/SEC
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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Revision: 2007 April2007 M35/M45
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT MONITOR ITEM ” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR”
screen.
3. Touch the required monitoring item on “SELECTION FROM MENU”. In “ALL SIGNALS”, all items are
monitored. In “MAIN SIGNALS”, predetermined items are monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording,
touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the display may not be cor-
rect.
*1: Only the vehicle with day time light system operates. ALL SIGNALS All items will be monitored.
MAIN SIGNALS Monitor the predetermined item.
SELECTION FROM MENU Select any item for monitoring.
Item nameCONSULT-II
screen displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM
MENU
Motor fan request MOTOR FAN REQ 1/2/3/4×× ×Signal status input from ECM
A/C Compressor
requestAC COMP REQ ON/OFF×× ×Signal status input from ECM
Tail & clearance
requestTAIL&CLR REQ ON/OFF×× ×Signal status input from BCM
Headlamp LO
requestHL LO REQ ON/OFF×× ×Signal status input from BCM
Headlamp HI
requestHL HI REQ ON/OFF×× ×Signal status input from BCM
Front fog lamp
request FR FOG REQ ON/OFF×× ×Signal status input from BCM
Front wiper request FR WIP REQSTOP/1LOW/
LOW/HI×× ×Signal status input from BCM
Wiper auto stop WIP AUTO STOP ACT P/STOP P×× ×Output status of IPDM E/R
Wiper protection WIP PROT OFF/BLOCK×× ×Control status of IPDM E/R
Starter request ST RLY REQ ON/OFF××Signal status input from BCM
Ignition relay status IGN RLY ON/OFF×× ×Ignition relay status monitored
with IPDM E/R
Rear window defog-
ger requestRR DEF REQ ON/OFF×× ×Signal status input from BCM
Oil pressure switch OIL P SW OPEN/CLOSE××Signal status input in IPDM E/R
Daytime running
light requestDTRL REQ
*1ON/OFF××Signal status input from BCM
Hood switch HOOD SW ON/OFF××Signal status input in IPDM E/R
Theft warning horn
requestTHFT HRN REQ ON/OFF××Signal status input from BCM
Horn chirp HORN CHIRP ON/OFF××Output status of IPDM E/R
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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Concept of Auto Active Test
IPDM E/R actuates auto active test mode when it receives door switch signal from BCM via CAN commu-
nication line. Therefore, when auto active test mode is activated successfully, CAN communication
between IPDM E/R and BCM is normal.
If any of systems controlled by IPDM E/R cannot be operated, possible cause can be easily diagnosed
using auto active test.
Diagnosis chart in auto active test mode
PKIC0274E
Symptom Inspection contents Possible cause
Any of front wipers,
tail lamps, parking
lamps, front fog
lamps, and head
lamps (HI, LO) do not
operate.Perform auto active
test. Does system
in question oper-
ate?YES
BCM signal input system malfunction
NO
Lamp/wiper motor malfunction
Lamp/wiper motor ground circuit malfunction
Harness/connector malfunction between IPDM E/R and system in question
IPDM E/R (integrated relay) malfunction
Rear window defog-
ger does not operate.Perform auto active
test. Does rear win-
dow defogger oper-
ate?YES
BCM signal input circuit malfunction
NO
Rear window defogger relay malfunction
Harness/connector malfunction between IPDM E/R and rear window defogger
relay
Open circuit of rear window defogger
IPDM E/R malfunction
A/C compressor does
not operate.Perform auto active
test. Does magnetic
clutch operate?YES
BCM signal input circuit malfunction
CAN communication signal malfunction between BCM and ECM.
CAN communication signal malfunction between ECM and IPDM E/R
NO
Magnetic clutch malfunction
Harness/connector malfunction between IPDM E/R and magnetic clutch
IPDM E/R (integrated relay) malfunction
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2007 April2007 M35/M45
Cooling fan does not
operate.Perform auto active
test. Does cooling
fan operate?YES
ECM signal input circuit malfunction
CAN communication signal malfunction between ECM and IPDM E/R
NO
Cooling fan motor malfunction
Harness/connector malfunction between cooling fan motor and cooling fan
control module
Cooling fan control module malfunction
Harness/connector malfunction between IPDM E/R and cooling fan control
module
Cooling fan relay malfunction
Harness/connector malfunction between IPDM E/R and cooling fan relay
IPDM E/R malfunction
Oil pressure warning
lamp does not oper-
ate.Perform auto active
test. Does oil pres-
sure warning lamp
blink?YES
Harness/connector malfunction between IPDM E/R and oil pressure switch
Oil pressure switch malfunction
IPDM E/R malfunction
NO
CAN communication signal malfunction between IPDM E/R and unified meter
and A/C amp.
Combination meter malfunction Symptom Inspection contents Possible cause
PG-30
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2007 April2007 M35/M45
Inspection with CONSULT-II (Self-Diagnosis)NKS004EB
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. CHECK SELF DIAGNOSTIC RESULT
1. Connect CONSULT-II and select “IPDM E/R” on the “SELECT SYSTEM” screen.
2. Select “SELF-DIAG RESULTS” on the “SELECT DIAG MODE” screen.
3. Check display content in self diagnostic results.
NOTE:
The details for display of the period are as follows:
CRNT: Error currently detected with IPDM E/R.
PAST: Error detected in the past and memorized with IPDM E/R.
Contents displayed
NO DTC IS DETECTED.FURTHER TESTING MAY BE REQUIRED.>>INSPECTION END
CAN COMM CIRC>>After print-out of the monitor items, refer to LAN-50, "
CAN System Specification Chart" .
CONSULT-II displayCONSULT-II
display codeTIME
Details of diagnosis result
CRNT PAST
NO DTC IS DETECTED.
FURTHER TESTING MAY BE REQUIRED.- - - No malfunction
CAN COMM CIRC U1000××Any of or several items below have errors.
TRANSMIT DIAG
ECM
BCM/SEC
PG-32
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
PDU (POWER DISTRIBUTION UNIT)PFP:285F1
Component Parts and Harness Connector LocationNKS004ED
System DescriptionNKS004EE
PDU (Power Distribution Unit) is the unit that executes the power distribution with the control signal from
the Intelligent Key unit, instead of the mechanical power supply mechanism by conventional key cylinder.
The push-button ignition switch is operable when the Intelligent Key is within the detention area of the
interior antenna or is inserted to the key slot.
The push-button ignition switch operation is input to the Intelligent Key unit as a request signal. Then, the
Intelligent Key unit processes the request signal and orders the PDU to switch into the appropriate power
supply position.
NOTE:
The prerequisite for starting the engine varies by the state of brake pedal, A/T selector lever, and vehicle
speed.
PDU distributes power to each power supply circuit according to the request signal received.
The power supply position can be confirmed by illumination of the indicators in the upper surroundings of
the push-button ignition switch.
PUSH-BUTTON IGNITION SWITCH OPERATING PROCEDURE
The power supply position switching operation can be performed by the following operation.
NOTE:
When an Intelligent Key is within the detection area of inside antenna and when it is inserted to the key
slot, it is equivalent to the operations below.
When starting the engine, the Intelligent Key unit monitors the engine start conditions (brake pedal operat-
ing condition, A/T selector lever position, and vehicle speed).
1. Fuse block (J / B) fuse layout 2. Fuse and fusible link box 3. PDU (power distribution unit)
M30,M31
4. Intelligent key unit M32,M33 5. Push-button ignition switch M27
PIIB6094E
PG-38
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
Trouble Diagnosis Symptom ChartNKS004EJ
Before performing the diagnosis in the following table, check the contents of PG-37, "Work Flow" .
Check CAN Communication SystemNKS004EK
1. CHECK SELF-DIAGNOSTIC RESULTS
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which performs CAN communication.
With CONSULT-II
Connect CONSULT-II, and turn ignition switch ON.
Touch “INTELLIGENT KEY” on “SELECT SYSTEM” screen.
Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
Check display content in self-diagnostic results.
OK or NG
NO DTC IS DETECTED>> INSPECTION END
CAN COMM CIRCUIT [U1000]>> After printing “SELF-DIAGNOSIS RESULTS”, go to “CAN SYSTEM”,
Refer to LAN-42, "
Precautions When Using CONSULT-II" .
CONTROL UNIT (CAN) [U1010]>> Replace Intelligent Key unit.
Symptom Suspect Systems Refer to
Even if the push-button ignition switch is pressed, the
power supply position and the push-button ignition switch
position indicator does not response.1. Check push-button ignition switch (ignition switch)
systemPG-39
2. Replace Intelligent Key unitBL-123
The push-button ignition switch position indicator turns
on synchronizing with the push-button ignition switch
operation. But the actual power supply is not input.1. Check PDU power supply and ground circuit systemPG-39
2. Check PDU communication circuit system 1PG-42
3. Replace PDUPG-44
The push-button ignition switch position indicator turns
on synchronizing with the push-button ignition switch
operation. But the actual ON power supply is not input.
(ACC power supply input is normal.)1. Check PDU communication circuit system 2PG-43
2. Replace PDUPG-44
The power supply changing operation is normal. But the
push-button ignition switch position indicator does not
turn on.1. Check push-button ignition switch (indicator circuit)
systemPG-41
2. Replace Intelligent Key unitBL-123
CONSULT-II display item DTC code
NO DTC IS DETECTED —
CAN COMM CIRCUIT U1000
CONTROL UNIT (CAN) U1010