MA-24
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2007 April2007 M35/M45
When engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000
rpm.
Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50°C (122°F).
Cool down using a fan to reduce the time.
If necessary, refill engine coolant up to filler neck of thermostat housing.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer
drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-257,
"ASSEMBLY" .
2. Remove air relief plug (1) on heater hose.
3. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill
thermostat housing and reservoir tank with water and reinstall radiator cap. Reservoir tank engine coolant capacity
(At “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
SMA412B
Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
: Engine front
PBIC3394E
PB-1
PARKING BRAKE SYSTEM
F BRAKES
CONTENTS
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SECTION PB
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PB
Revision: 2007 April2007 M35/M45
PARKING BRAKE SYSTEM
PREPARATION ........................................................... 2
Commercial Service Tools ........................................ 2
PARKING BRAKE SYSTEM ...................................... 3
On-Vehicle Service ................................................... 3
PEDAL STROKE ................................................... 3
INSPECT COMPONENTS .................................... 3
ADJUSTMENT ...................................................... 3
PARKING BRAKE CONTROL ................................... 4
Components ............................................................. 4
Removal and Installation .......................................... 5
REMOVAL ............................................................. 5
INSTALLATION ..................................................... 5PARKING BRAKE SHOE ........................................... 6
Components ............................................................. 6
Removal and Installation .......................................... 7
REMOVAL ............................................................. 7
INSPECTION AFTER REMOVAL ......................... 7
INSTALLATION ..................................................... 8
SERVICE DATA AND SPECIFICATIONS (SDS) ........ 9
Parking Drum Brake ................................................. 9
Parking Brake Control .............................................. 9
PB-4
PARKING BRAKE CONTROL
Revision: 2007 April2007 M35/M45
PARKING BRAKE CONTROLPFP:36010
ComponentsNFS000ST
1. Device assembly 2. Parking brake switch 3. Pedal pad
4. Adjusting nut 5. Stopper rubber 6. Return spring
7. Spring insulator 8. Front cable 9. Equalizer
10. Spring 11. Rear cable (LH) 12. Pin
13. Rear cable (RH) 14. Lock plate
Refer to GI-11, "
Components" and the followings for the symbols in the figure.
: Apply Multi-purpose grease.
SFIA2962E
PARKING BRAKE CONTROL
PB-5
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B
PB
Revision: 2007 April2007 M35/M45
Removal and InstallationNFS000SU
REMOVAL
1. Release parking brake.
2. Remove rear tires from vehicle with power tool.
3. Remove instrument driver lower panel. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
4. Disconnect parking brake switch connector.
5. Remove adjusting nut and loosen front cable.
6. Remove device assembly mounting nuts and remove device assembly from vehicle.
7. Remove center console. Refer to IP-19, "
CENTER CONSOLE ASSEMBLY" .
8. Separate rear cable from front cable, remove front cable from vehicle.
9. Remove heat insulator of the exhaust center muffler from vehicle.
10. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-7, "
Removal and
Installation" .
11. Remove rear cable mounting bolts and nuts, pull out rear cable from vehicle.
INSTALLATION
1. Install in the reverse order of the removal. Refer to PB-4, "Components" for tightening torque.
CAUTION:
Do not reuse adjusting nut.
2. Adjust parking brake. Refer to PB-3, "
ADJUSTMENT" .
SERVICE DATA AND SPECIFICATIONS (SDS)
PB-9
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PB
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Parking Drum Brake NFS000SX
Parking Brake ControlNFS000SY
Brake liningStandard thickness 3.2 mm (0.126 in)
Repair limit thickness 1.5 mm (0.059 in)
Drum (disc)Standard inner diameter 172 mm (6.77 in) dia.
Maximum inner diameter 173 mm (6.81 in) dia.
Control typeFoot pedal
Number of notches [under force of 196 N (20 kg, 44 lb)] 3 − 4 notches
Number of notches when parking brake warning lamp comes on 1 notch
PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
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SECTION PG
A
B
PG
Revision: 2007 April2007 M35/M45
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
POWER SUPPLY ROUTING CIRCUIT ...................... 3
Schematic ................................................................ 3
Wiring Diagram — POWER — ................................. 5
BATTERY POWER SUPPLY — IGNITION SW.
IN ANY POSITION ................................................ 5
ACCESSORY POWER SUPPLY — IGNITION
SW. IN “ACC” OR “ON” ........................................ 11
IGNITION POWER SUPPLY — IGNITION SW.
IN “ON” AND/OR “START” .................................. 12
Fuse ....................................................................... 17
Fusible Link ............................................................ 17
Circuit Breaker ....................................................... 17
IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM) ...................................... 18
System Description ................................................ 18
SYSTEMS CONTROLLED BY IPDM E/R ........... 18
CAN COMMUNICATION LINE CONTROL ......... 18
IPDM E/R STATUS CONTROL ........................... 19
CAN Communication System Description .............. 19
CAN Communication Unit ...................................... 19
Function of Detecting Ignition Relay Malfunction ... 19
CONSULT-II Function (IPDM E/R) ......................... 20
CONSULT-II BASIC OPERATION ....................... 20
SELF-DIAG RESULTS ........................................ 20
DATA MONITOR ................................................. 21
CAN DIAG SUPPORT MNTR ............................. 22
ACTIVE TEST ..................................................... 22
Auto Active Test ..................................................... 23
DESCRIPTION .................................................... 23
OPERATION PROCEDURE ............................... 23
INSPECTION IN AUTO ACTIVE TEST MODE ... 24
Schematic .............................................................. 27
IPDM E/R Terminal Arrangement ........................... 28
Check IPDM E/R Power Supply and Ground Circuit ... 29
Inspection with CONSULT-II (Self-Diagnosis) ........ 30
Removal and Installation of IPDM E/R ................... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
PDU (POWER DISTRIBUTION UNIT) ...................... 32
Component Parts and Harness Connector Location ... 32System Description ................................................. 32
PUSH-BUTTON IGNITION SWITCH OPERAT-
ING PROCEDURE .............................................. 32
Wiring Diagram — PDU — ..................................... 34
Terminals and Reference Value for Intelligent Key
Unit ......................................................................... 36
Terminals and Reference Value for PDU ................ 37
Work Flow ............................................................... 37
Trouble Diagnosis Symptom Chart ......................... 38
Check CAN Communication System ...................... 38
Check PDU Power Supply and Ground Circuit ...... 39
Check Push-Button Ignition Switch (Ignition Switch)
System .................................................................... 39
Check Push-Button Ignition Switch (Indicator Cir-
cuit) System ............................................................ 41
PDU Communication Circuit System 1 ................... 42
PDU Communication Circuit System 2 ................... 43
Removal and Installation of PDU ............................ 44
REMOVAL ........................................................... 44
INSTALLATION ................................................... 44
GROUND ................................................................... 45
Ground Distribution ................................................. 45
MAIN HARNESS ................................................. 45
ENGINE ROOM HARNESS ................................ 50
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS ............................................................. 54
ENGINE CONTROL HARNESS/VK ENGINE
MODELS ............................................................. 55
BODY HARNESS ................................................ 56
BODY NO. 2 HARNESS ..................................... 60
HARNESS ................................................................. 62
Harness Layout ...................................................... 62
HOW TO READ HARNESS LAYOUT ................. 62
OUTLINE ............................................................. 63
MAIN HARNESS ................................................. 64
NAVIGATION SUB-HARNESS & A/C HARNESS ... 69
ENGINE ROOM HARNESS ................................ 70
ENGINE CONTROL HARNESS (VQ ENGINE) ... 77
ENGINE CONTROL HARNESS (VK ENGINE) ... 80
BODY HARNESS ................................................ 83
POWER SUPPLY ROUTING CIRCUIT
PG-17
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PG
Revision: 2007 April2007 M35/M45
Fuse NKS004DZ
If fuse is blown, be sure to eliminate cause of malfunction before
installing new fuse.
Use fuse of specified rating. Never use fuse of more than speci-
fied rating.
Do not partially install fuse; always insert it into fuse holder prop-
erly.
Remove fuse for “ELECTRICAL PARTS (BAT)” if vehicle is not
used for a long period of time.
Fusible Link NKS004E0
A melted fusible link can be detected either by visual inspection or by
feeling with finger tip. If its condition is questionable, use circuit
tester or test lamp.
CAUTION:
If fusible link should melt, it is possible that critical circuit
(power supply or large current carrying circuit) is shorted.
In such a case, carefully check and eliminate cause of mal-
function.
Never wrap outside of fusible link with vinyl tape. Important:
Never let fusible link touch any other wiring harness, vinyl
or rubber parts.
Circuit Breaker NKS004E1
The PTC thermistor generates heat in response to current flow. The
temperature (and resistance) of the thermistor element varies with
current flow. Excessive current flow will cause the element's temper-
ature to rise. When the temperature reaches a specified level, the
electrical resistance will rise sharply to control the circuit current.
Reduced current flow will cause the element to cool. Resistance falls
accordingly and normal circuit current flow is allowed to resume.
CEL083
CKIT0163E
SEL109W
PG-18
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2007 April2007 M35/M45
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PFP:284B7
System DescriptionNKS004E2
IPDM E/R (Intelligent Power Distribution Module Engine Room) integrates the relay box and fuse block
which were originally placed in engine compartment. It controls integrated relay via IPDM E/R control cir-
cuit.
IPDM E/R-integrated control circuit performs ON-OFF operation of relay, CAN communication control and
oil pressure switch signal reception, etc.
It controls operation of each electrical part via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R-integrated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
1. Lamp control
Using CAN communication, it receives signal from BCM and controls the following lamps:
Headlamps (HI, LO)
Tail, parking and license plate lamps
Front fog lamps
2. Daytime light relay control (for Canada models)
Using CAN communication, it receives signals from BCM and controls the daytime light relay.
3. Wiper control
Using CAN communication, it receives signals from BCM and controls the front wipers.
4. Rear window defogger relay control
Using CAN communication, it receives signals from BCM and controls the rear window defogger relay.
5. A/C compressor control
Using CAN communication, it receives signals from ECM and controls the A/C relay.
6. Cooling fan control
Using CAN communication, it receives signals from ECM and controls cooling fan via cooling fan control
module.
7. Horn control
Using CAN communication, it receives signals from BCM and controls horn relay.
8. Starter motor relay control
Using CAN communication, it receives signals from BCM and controls starter motor relay.
9. Alternator control
Using CAN communication, it receives signal from ECM and controls power generation voltage.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control unit using two communication lines (CAN L-line, CAN
H-line), it is possible to transmit maximum amount of information with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
1. Fail-safe control
When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control.
After CAN communication recovers normally, it also returns to normal control.
Operation of control parts by IPDM E/R during fail-safe mode is as follows:
Controlled system Fail-safe mode
Headlamps
With the ignition switch ON, the headlamp low relay is ON.
With the ignition switch OFF, the headlamp low relay is OFF.
Tail, parking and
license plate lamps
With the ignition switch ON, the tail lamp relay is ON.
With the ignition switch OFF, the tail lamp relay is OFF.
Cooling fan
With the ignition switch ON, the cooling fan HI operates.
With the ignition switch OFF, the cooling fan stops.
Front wiperUntil the ignition switch is turned off, the front wiper LO and HI remains in the same status it was in just
before fail−safe control was initiated.