POWER STEERING OIL PUMP
PS-37
C
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PS
Revision: 2007 April2007 M35/M45
ASSEMBLY
NOTE:
Secure oil pump in a vise if necessary.
CAUTION:
Use copper plates when securing in a vise.
1. Apply recommended grease to oil seal lips. Apply recommended
fluid to around oil seal, and then install oil seal to body assembly
using the drift [SST].
2. Install bracket to body assembly, and then tighten mounting
bolts to the specified torque.
3. If dowel pin has been removed, insert it into body assembly by
hand. If cannot be inserted by hand, lightly tap with a hammer.
4. Install flow control valve A, flow control valve spring and flow
control valve B assembly as shown in the figure.
5. Install front side plate (3) with dowel pin (2) on flow control valve
A (1) side as shown in the figure aligning with front side plate
cutout (A) to body assembly (4).
6. Install cam ring as shown in the figure.
7. Install pulley to body assembly.
CAUTION:
Do not damage oil seal when installing pulley.
SGIA0527E
SGIA0526E
SGIA1189E
SGIA0612E
PS-38
POWER STEERING OIL PUMP
Revision: 2007 April2007 M35/M45
8. Install rotor so that mark faces body assembly, and then install it
to pulley shaft.
9. Install vane to rotor so that arc of vane faces cam ring side.
10. Install rotor snap ring to slit of pulley shaft using a hammer and a
10 mm (0.39 in) socket.
CAUTION:
Do not damage rotor and pulley shaft.
Power steering oil pump assembly must be replaced if
rotor is damaged.
11. Install rear side plate with dowel pin A on flow control valve A
side as shown in the figure aligning with rear side plate cutout B
to cartridge.
12. Apply recommended fluid to O-ring, and then install O-ring to
body assembly.
13. Apply recommended fluid to O-ring, and then install O-ring to
rear side plate.
14. Apply recommended fluid to Teflon ring, and then install Teflon
ring to rear side plate.
15. Install rear cover to body assembly, and then tighten mounting
bolts to the specified torque.
16. Apply recommended fluid to O-ring, and then install O-ring to body assembly.
17. Install suction pipe to body assembly.
SGIA0989E
SGIA0613E
SGIA0063E
SGIA0530E
RAX-6
WHEEL HUB
Revision: 2007 April2007 M35/M45
5. Separate the wheel hub and bearing assembly from drive shaft
by lightly tapping the end with a hammer (suitable tool) and
wood block, and then remove hub lock nut.
CAUTION:
Do not place drive shaft joint at an extreme angle. Also be
careful not to overextend slide joint.
Do not allow drive shaft to hang down without support for
housing (or joint sub-assembly), shaft and other parts.
NOTE:
Use a puller (suitable tool), if the wheel hub and bearing assem-
bly and drive shaft cannot be separated even after performing
the above procedure.
6. Remove the wheel hub and bearing assembly mounting bolts.
7. Remove the wheel hub and bearing assembly.
Axle Housing
1. Refer to the procedure from 1 to 5 in “Wheel Hub and Bearing Assembly”. RAX-5, "REMOVAL" .
2. Remove parking brake shoe and parking brake cable from back plate. Refer to PB-6, "
PARKING BRAKE
SHOE" , Refer to PB-4, "PARKING BRAKE CONTROL" .
3. Remove coil spring. Refer to RSU-16, "
REAR LOWER LINK & COIL SPRING" .
4. Remove mounting bolt and nut in axle side of shock absorber with a power tool.
5. Remove axle side nuts and bolts on radius rod and front lower link with a power tool. Refer to RSU-14,
"RADIUS ROD" , RSU-15, "FRONT LOWER LINK" .
6. Remove cotter pin, then loosen suspension arm mounting nut of axle housing.
7. Remove suspension arm from axle housing so as not to damage ball joint boot using ball joint remover
(suitable tool), and then remove axle housing from the vehicle.
CAUTION:
Temporarily tighten nuts to prevent damage to threads and to prevent ball joint remover (suit-
able tool) from coming off.
Do not place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint.
Do not allow drive shaft to hang down without support for counterpart such as joint sub-assem-
bly, and other parts.
8. Remove the wheel hub and bearing assembly from axle housing.
9. Remove anchor block mounting nuts, and then remove anchor block and back plate from axle housing.
INSPECTION AFTER REMOVAL
Wheel Hub and Bearing Assembly
Check the wheel hub and bearing assembly for wear, cracks, and damage. Replace if there are.
Axle Housing
Check axle housing for wear, cracks, and damage. Replace if there are.
Ball Joint Inspection
Check for boot breakage, axial looseness, and torque of suspension arm ball joint. Refer to RSU-12, "SUS-
PENSION ARM" .
INSTALLATION
Wheel Hub and Bearing Assembly
Installation is the reverse order of removal. For tightening torque refer to RAX-5, "COMPONENT" .
CAUTION:
Do not reuse non-reusable parts.
SDIA1821E
RF-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2007 April2007 M35/M45
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30×50 mm (1.18×1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15×25 mm (0.59×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit. Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingNIS0028U
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by
applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate
wiring harness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you
will not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
RF-12
SUNROOF
Revision: 2007 April2007 M35/M45
ANTI-PINCH FUNCTION
The CPU of sunroof motor assembly monitors the sunroof motor operation and the sunroof position (fully-
closed or other) by the signals from sunroof motor.
When sunroof motor detects an interruption during the following slide close and tilt down operation, sunroof
motor assembly controls the motor until full up position (when tilt down operate) or 125 mm (4.92 in) or more to
open direction (when slide close operate).
The function is operated in the following conditions.
close operation and tilt down when ignition switch is in the ON position.
close operation and tilt down during retained power operation.
INITIALIZATION PROCEDURE
If the battery is disconnected, the sunroof motor connector is disconnected sunroof does not close or open
automatically, use the following procedure to return sunroof operation to normal.
1. Close the sunroof if it is not in the closed position. It may be necessary to repeatedly push the switch to
close the sunroof.
2. Press the SLIDE OPEN/TILT DOWN switch for approximately 1 second or more.
3. Initialization procedure is completed. Confirm proper operation of the sunroof (slide open, slide close, tilt
up, tilt down.)
RF-16
SUNROOF
Revision: 2007 April2007 M35/M45
CONSULT-II Function (BCM)NIS0023V
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II START PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
ACTIVE TEST
WORK SUPPORT
DATA MONITOR
BCM diagnostic test item Check item diagnostic test mode Content
RETAINED PWRWork support Changes setting of each function.
Data monitor Displays the input data of BCM in real time.
Active test Gives a drive signal to a load to check the operation.
Test Item Description
RETAINED PWRThis test is able to supply RAP signal (power) from BCM (body control module) to power window
system and power sunroof system (if equipped). Those systems can be operated when turning on
“RETAINED PWR” on CONSULT-II screen even if the ignition switch is turned OFF.
NOTE:
During this test, CONSULT-II can be operated with ignition switch in “OFF” position. “RETAINED
PWR” should be turned “ON” or “OFF” on CONSULT-II screen when ignition switch is ON. Then
turn ignition switch OFF to check retained power operation. CONSULT-II might be stuck if
“RETAINED PWR” is turned to “ON” or “OFF” on CONSULT-II screen when ignition switch is OFF.
Work item Description
RETAINED PWRRap signal’s power supply period can be changed by mode setting. Selects rap signal’s power
supply period between three steps
MODE1 (45 sec.) / MODE2 (OFF) / MODE 3 (2 min.).
Work item Description
IGN ON SW Indicates (ON / OFF) condition of ignition switch
DOOR SW–DR Indicates (ON / OFF) condition of front door switch driver side
DOOR SW–AS Indicates (ON / OFF) condition of front door switch passenger side
RSU-8
REAR SUSPENSION ASSEMBLY
Revision: 2007 April2007 M35/M45
Removal and InstallationNES000J9
REMOVAL
1. Remove tires with a power tool.
2. Remove brake caliper with a power tool. Hang it in a place where it will not interfere with work. Refer to
BR-28, "
REAR DISC BRAKE" .
CAUTION:
Do not depressing brake pedal while brake caliper is removed.
3. Put matching marks on both disc rotor and the wheel hub and
bearing assembly, then remove disc rotor.
4. Remove rear under cover.
5. Remove wheel sensor from rear final drive.
6. Remove harness from rear final drive and rear suspension
member.
7. Remove center muffler. Refer to EX-3, "
EXHAUST SYSTEM" .
8. Remove rear propeller shaft. Refer to PR-6, "
REAR PROPEL-
LER SHAFT" .
9. Remove stabilizer bar. Refer to RSU-17, "
STABILIZER BAR" .
10. Remove parking brake cable mounting bolt and separate park-
ing brake cable from vehicle and rear suspension member. Refer to PB-4, "
PARKING BRAKE CONTROL"
.
11. Remove rear lower link and coil spring. Refer to RSU-16, "
REAR LOWER LINK & COIL SPRING" .
12. Remove mounting bolt on lower side of shock absorber. Refer to RSU-10, "
SHOCK ABSORBER" .
13. Set jack under rear final drive.
14. Remove member stay from vehicle.
15. Remove rear pin stay mounting bolts and nuts.
16. Gradually lowering jack, remove rear pin stay and rear suspension assembly.
INSTALLATION
Installation is the reverse order of the removal. For tightening torque, refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Assemble disc rotor and wheel hub and bearing assembly by
aligning each matching mark as shown in the figure when install-
ing disc rotor.
Perform the final tightening of each of parts under unladen con-
ditions, which were removed when removing rear suspension
assembly. Check the wheel alignment. Refer to RSU-5, "
Wheel
Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking
the wheel alignment. Refer to BRC-6, "
Adjustment of Steering
Angle Sensor Neutral Position" .
Check for the following after finishing work.
1. Washer 2. Mounting seal 3. Bushing (upper side)
4. Distance tube 5. Mounting bracket 6. Bushing (lower side)
7. Bound bumper cover 8. Bound bumper 9. Shock absorber
10. Axle assembly 11. Upper seat 12. Coil spring
13. Ball seat 14. Rubber seat 15. Cotter pin
16. Suspension arm 17. Connecting rod mounting bracket 18. Connecting rod
19. Mount stopper 20. Rear lower link 21. Front lower link
22. Radius rod 23. Stabilizer Bushing 24. Stabilizer Clamp
25. Stabilizer bar 26. Rear suspension member 27. Member stay
28. Stopper rubber 29. Cap 30. Rear pin stay
Refer to GI-11, "
Components" , for to the symbols in the figure.
SDIA2638E
SDIA2638E
SB-1
SEAT BELTS
H RESTRAINTS
CONTENTS
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SECTION SB
A
B
SB
Revision: 2007 April2007 M35/M45
SEAT BELTS
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precaution for Seat Belt Service .............................. 2
AFTER A COLLISION ........................................... 2
PRE-CRASH SEAT BELT .......................................... 3
Component Parts and Harness Connector Location ..... 3
System Description .................................................. 3
FUNCTION DESCRIPTION .................................. 4
FAIL-SAFE MODE ................................................ 4
CAN Communication System Description ................ 5
CAN Communication Unit ........................................ 5
Schematic ................................................................ 6
Wiring Diagram — PSB — ....................................... 7
Terminals and Reference Value for Pre-Crash Seat
Belt Control Unit ..................................................... 13
Work Flow .............................................................. 13
CONSULT-II Function (PRECRASH SEATBELT) ... 14
CONSULT-II START PROCEDURE .................... 14
HOW TO READ SELF-DIAGNOSTIC RESULTS ... 14
SELF-DIAGNOSTIC RESULTS ITEM CHART ... 14
DATA MONITOR ITEM CHART .......................... 14
Preliminary Check .................................................. 15
PRE-CRASH SEAT BELT OPERATION
INSPECTION ...................................................... 15
Diagnoses Symptom Chart .................................... 15
Check CAN Communication Circuit [U1000] .......... 15
Check Ignition Power Supply Circuit ...................... 16
Check Motor Power Supply and Ground Circuit
[B2454] ................................................................... 16
Check Seat Belt Buckle Switch (Driver Side) Circuit ... 18
Check Seat Belt Buckle Switch (Passenger Side)
Circuit ..................................................................... 20
Check Brake Pedal Stroke Sensor Circuit [B2453] ... 21
Check Pre-Crash Seat Belt Motor LH Circuit [B2452]
... 24
Check Pre-Crash Seat Belt Motor RH Circuit
[B2451] ................................................................... 26Check Brake Pedal Stroke Sensor Shield Wire Cir-
cuit .......................................................................... 27
Removal and Installation of Pre-Crash Seat Belt
Control Unit ............................................................. 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28
SEAT BELTS ............................................................. 29
System Description ................................................. 29
SEAT BELT WARNING CHIME ........................... 29
SEAT BELT WARNING LAMP ............................. 29
Removal and Installation of Front Seat Belt ........... 29
REMOVAL OF SEAT BELT RETRACTOR .......... 29
INSTALLATION OF SEAT BELT RETRACTOR ... 30
REMOVAL OF SEAT BELT BUCKLE .................. 30
INSTALLATION OF SEAT BELT BUCKLE .......... 30
Removal and Installation of Rear Seat Belt ............ 31
REMOVAL OF SEAT BELT RETRACTOR .......... 31
INSTALLATION OF SEAT BELT RETRACTOR ... 31
REMOVAL OF SEAT BELT BUCKLE .................. 31
INSTALLATION OF SEAT BELT BUCKLE .......... 32
Seat Belt Inspection ................................................ 32
AFTER A COLLISION ......................................... 32
PRELIMINARY CHECKS .................................... 32
SEAT BELT RETRACTOR ON-VEHICLE
CHECK ................................................................ 33
SEAT BELT RETRACTOR OFF-VEHICLE
CHECK (FRONT SEAT BELT) ............................ 34
SEAT BELT RETRACTOR OFF-VEHICLE
CHECK (REAR SEAT BELT) ............................... 34
LATCH (LOWER ANCHORS AND TETHER FOR
CHILDREN) SYSTEM ............................................... 35
Removal and Installation ........................................ 35
REMOVAL ........................................................... 35
INSTALLATION ................................................... 35
TOP TETHER STRAP CHILD RESTRAINT ............. 36
Removal and Installation ........................................ 36
REMOVAL ........................................................... 36
INSTALLATION ................................................... 36