WATER OUTLET AND WATER PIPING
CO-31
[VQ35DE]
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Revision: 2007 April2007 M35/M45
WATER OUTLET AND WATER PIPINGPFP:11060
ComponentsNBS004R5
Removal and InstallationNBS004R6
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-15, "ENGINE ROOM COVER" .
2. Remove engine cover with power tool. Refer to EM-21, "
INTAKE MANIFOLD COLLECTOR" .
3. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-19, "
AIR CLEANER AND AIR DUCT"
.
4. Remove front engine undercover with power tool.
5. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-11, "
Changing Engine Coolant" and CO-24, "WATER PUMP" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
6. Remove radiator hose (upper) and heater hose.
7. Remove the following parts, when remove water outlet.
A/T fluid charging pipe: Refer to AT- 2 7 4 , "TRANSMISSION ASSEMBLY" .
Intake manifold collectors (upper and lower): Refer to EM-21, "INTAKE MANIFOLD COLLECTOR" .
Rocker cover (right bank): Refer to EM-53, "ROCKER COVER" .
8. Remove engine coolant temperature sensor as necessary.
CAUTION:
Be careful not to damage engine coolant temperature sensor.
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator hose (upper)
10. Heater pipe 11. Washer 12. O-ring
SBIA0484E
WATER PUMP
CO-53
[VK45DE]
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Revision: 2007 April2007 M35/M45
WAT E R P U MPPFP:21020
ComponentsNBS004RP
Refer to GI-11, "Components" for symbols in the figure.
Removal and InstallationNBS004RQ
CAUTION:
When removing water pump, be careful not to get engine coolant on drive belts.
Water pump can not be disassembled and should be replaced as a unit.
After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter (commercial service tool).
REMOVAL
1. Remove following parts:
Front engine undercover (power tool)
Engine cover: Refer to EM-179, "INTAKE MANIFOLD" .
Engine room cover (RH and LH): Refer to EM-173, "ENGINE ROOM COVER" .
Air duct (inlet): Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
Alternator, water pump and A/C compressor belt: Refer to EM-174, "DRIVE BELTS" .
2. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-40, "
Chang-
ing Engine Coolant" and EM-253, "DISASSEMBLY" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Remove water pump pulley.
4. Remove water pump.
Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:
Handle the water pump vane so that it does not contact any other parts.
Do not disassemble water pump.
1. Water pump 2. Water pump pulley 3. Gasket
PBIC3396E
THERMOSTAT AND WATER CONTROL VALVE
CO-55
[VK45DE]
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Revision: 2007 April2007 M35/M45
THERMOSTAT AND WATER CONTROL VALVEPFP:21200
ComponentsNBS004RR
Refer to GI-11, "Components" for symbols in the figure.
Removal and InstallationNBS004RS
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-173, "ENGINE ROOM COVER" .
2. Remove engine cover with power tool. Refer to EM-179, "
INTAKE MANIFOLD" .
3. Remove air duct (inlet). Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
4. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-40, "
Chang-
ing Engine Coolant" and EM-253, "DISASSEMBLY" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
1. Water connector 2. O-ring 3. Rubber ring
4. Heater hose 5. Water control valve 6. Water outlet
7. Gasket 8. O-ring 9. Water outlet pipe
10. Thermostat housing 11. Radiator cap 12. Radiator hose (upper)
13. Thermostat 14. Rubber ring 15. Water inlet
16. Water suction hose 17. Water suction pipe 18. Radiator hose (lower)
19. Gasket 20. O-ring 21. Heater pipe
22. Heater hose
A. To radiator B. To intake manifold adapter C. To cylinder block
D. To cylinder head (right bank) E. To cylinder head (left bank) F. To heater core
PBIC3306E
TROUBLE DIAGNOSIS
EC-101
[VQ35DE]
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Revision: 2007 April2007 M35/M45
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-10
Fuel piping 5 5 5 5 5 5EM-47
Vapor lock—
Valve deposit
5 555 55 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—
Air Air duct
55555 5EM-19
Air cleanerEM-19
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-19
Electric throttle control actuatorEM-21
Air leakage from intake manifold/
Collector/GasketEM-26
Cranking Battery
111111
11SC-4
Generator circuitSC-20
Starter circuit 3SC-8
Signal plate 6EM-124
PNP switch 4AT- 11 3
Engine Cylinder head
55555 55 5EM-102
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-124
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-66
CamshaftEM-85
Intake valve timing controlEM-66
Intake valve
3EM-85
Exhaust valve
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-151
[VQ35DE]
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Revision: 2007 April2007 M35/M45
25. CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system
OK or NG
OK >> GO TO 27.
NG >> Repair or replace malfunctioning part, and then GO TO 26.
26. CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >>INSPECTION END
NG (Less than the SP value)>>GO TO 27.
27. CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode, and
make sure that the indication is within the SP value.
OK or NG
OK >> GO TO 28.
NG (Less than the SP value)>>Replace mass air flow sensor, and
then GO TO 30.
28. CHECK INTAKE SYSTEM
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
Disconnection, looseness, and cracks in air duct
Looseness of oil filler cap
Disconnection of oil level gauge
Open stuck, breakage, hose disconnection, or cracks of PCV valve
Disconnection or cracks of EVAP purge hose, open stuck of EVAP canister purge volume control solenoid
valve
Malfunctioning seal of rocker cover gasket
Disconnection, looseness, or cracks of hoses, such as vacuum hose, connecting to intake air system
parts
Malfunctioning seal of intake air system, etc.
>> GO TO 30.
29. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1”, “A/F ALPHA-B2”, and “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and
make sure that the each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG >> Detect malfunctioning part according to EC-99, "
Symptom Matrix Chart" .
PBIB2370E
TROUBLE DIAGNOSIS
EC-803
[VK45DE]
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Revision: 2007 April2007 M35/M45
Air Air duct
55555 5EM-177
Air cleanerEM-177
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-177
Electric throttle control actuatorEM-179
Air leakage from intake manifold/
Collector/GasketEM-179
Cranking Battery
111111
11SC-4
Generator circuitSC-20
Starter circuit 3SC-8
Signal plate 6EM-252
PNP switch 4AT- 11 3
Engine Cylinder head
55555 55 5EM-235
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-252
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-203
CamshaftEM-215
Intake valve timing controlEM-215
Intake valve
3EM-235
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-183
,
EX-3
Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 55 5EM-187
,
LU-31
, LU-
30
Oil level (Low)/Filthy oilLU-27
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-855
[VK45DE]
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Revision: 2007 April2007 M35/M45
25. CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system
OK or NG
OK >> GO TO 27.
NG >> Repair or replace malfunctioning part, and then GO TO 26.
26. CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >>INSPECTION END
NG (Less than the SP value)>>GO TO 27.
27. CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode, and
make sure that the indication is within the SP value.
OK or NG
OK >> GO TO 28.
NG (Less than the SP value)>>Replace mass air flow sensor, and
then GO TO 30.
28. CHECK INTAKE SYSTEM
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
Disconnection, looseness, and cracks in air duct
Looseness of oil filler cap
Disconnection of oil level gauge
Open stuck, breakage, hose disconnection, or cracks of PCV valve
Disconnection or cracks of EVAP purge hose, open stuck of EVAP canister purge volume control solenoid
valve
Malfunctioning seal of rocker cover gasket
Disconnection, looseness, or cracks of hoses, such as vacuum hose, connecting to intake air system
parts
Malfunctioning seal of intake air system, etc.
>> GO TO 30.
29. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1”, “A/F ALPHA-B2”, and “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and
make sure that the each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG >> Detect malfunctioning part according to EC-801, "
Symptom Matrix Chart" .
PBIB2370E
IDX-5
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IDX
ALPHABETICAL INDEX
EC-890
Heated seat ..................................................... SE-144
Heater and cooling unit (Heater core) ........... ATC-134
HFC134a (R134a) system precaution ............... ATC-6
HFC134a (R134a) system service procedure ATC-150
HFC134a (R134a) system service tools .......... ATC-17
HFC134a system service equipment precaution ..........
ATC-13
High and low reverse clutch solenoid valve .... AT-159,
AT-161
Hood ................................................................... BL-15
Horn ................................................................. WW-54
HORN - Wiring diagram ................................... WW-54
How to erase DTC for OBD system ..... EC-68, EC-770
HSEAT - Wiring diagram ................................. SE-147
I
IATS - Wiring diagram ....................... EC-211
, EC-923
ICC - Wiring diagram ....................................... ACS-23
ICC/BS - Wiring diagram ................. EC-569, EC-1282
ICC/SW - Wiring diagram ................ EC-554, EC-1267
ICCBOF - Wiring diagram ................ EC-684, EC-1404
Idle air volume learning ....................... EC-86, EC-788
Idle speed .............................. EC-78, EC-780, EC-785
Idle speed control (ISC) .... EC-470, EC-472, EC-1177,
EC-1179
Ignition coil ....................................... EC-691, EC-1411
Ignition coil(VK45DE) ...................................... EM-190
Ignition coil(VQ35DE) ........................................ EM-44
Ignition control system ..................... EC-691, EC-1411
Ignition timing ........................ EC-78, EC-780, EC-785
IGNSYS - Wiring diagram ................ EC-692, EC-1412
Illumination ....................................................... LT-293
Illumination control ................. LT-289, LT-290, LT-291
In vehicle sensor ........................... ATC-115, ATC-126
INJECT - Wiring diagram ................. EC-670, EC-1390
Injector ............................................................. EC-669
Input clutch solenoid valve ................. AT-147, AT-149
Instrument panel .................................................. IP-10
Intake air temperature sensor ........... EC-209, EC-229,
EC-922
, EC-942
Intake door control linkage adjustment ............ ATC-87
Intake door motor ........................... ATC-85, ATC-132
Intake manifold collector(VQ35DE) ................... EM-21
Intake manifold(VK45DE) ................................ EM-179
Intake manifold(VQ35DE) .................................. EM-26
Intake sensor ................................ ATC-121, ATC-128
Intake valve timing control (Bank 1) .. EC-166, EC-870
Intake valve timing control (Bank 2) .. EC-166, EC-870
Intake valve timing control position sensor (Bank 1) ....
EC-1203
Intake valve timing control position sensor (Bank 2) ....
EC-1203
Intake valve timing control solenoid valve (Bank 1) ......
EC-185
, EC-899
Intake valve timing control solenoid valve (Bank 2) ......
EC-185
, EC-899
Integrated homelink transmitter ........................ BL-278
Intelligent cruise control (ICC) system .............. ACS-6
Interior ................................................................. EI-37
Interior lamp ...................................................... LT-266
IPDM (Intelligent power distribution module engine
room) ................................................................. PG-18
IVCB1 - Wiring diagram ..................... EC-186, EC-900
IVCB2 - Wiring diagram ..................... EC-188, EC-902
IVCSB1 - Wiring diagram ............................... EC-1204
IVCSB2 - Wiring diagram ............................... EC-1206
IVTB1 - Wiring diagram ................................... EC-873
IVTB2 - Wiring diagram ................................... EC-875
K
Knock sensor (KS) ........................... EC-359
, EC-1070
KS - Wiring diagram ......................... EC-360, EC-1071
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LAN system circuit ........................................... ATC-71
Lane Departure Warning System ....................... DI-75
Laser beam aiming adjustment ....................... ACS-15
Latch (lower anchors and tether for children) system ...
SB-35
LDW .................................................................... DI-75
LDW - Wiring Diagram ........................................ DI-86
License lamp ..................................................... LT-248
Line pressure solenoid valve ........................... AT-130
Line pressure test (A/T) ..................................... AT-55
Liquid gasket application .................................... EM-8
Liquid gasket application(VQ35DE) LU-3, LU-23, CO-3
Location of electrical units ................................. PG-98
Low coast brake solenoid valve ......... AT-163, AT-165
Lubricant (R134a) A/C ..................................... ATC-26
Lubrication circuit (engine)(VK45DE) ................ LU-25
Lubrication circuit (engine)(VQ35DE) .................. LU-5
Lubrication oil A/C .......................................... ATC-173
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MAFS - Wiring diagram ..... EC-196
, EC-204, EC-909,
EC-917
Magnet clutch .................................................. ATC-93
MAIN - Wiring diagram ........ EC-154, EC-858, AT-180
Maintenance (engine)(VQ35DE) ...................... MA-14
Major overhaul (Final drive) .............. FFD-15, RFD-18
Major overhaul (Transfer) .................................. TF-45
Malfunction indicator lamp (MIL) .......... EC-70, EC-772
Manual mode switch ........................................ AT-167
Mass air flow sensor (MAFS) ............ EC-193, EC-202,
EC-906
, EC-915
Meter ..................................................................... DI-5
METER - Wiring diagram .................................... DI-13
MIL data link connectors circuit ....... EC-714, EC-1438
MIL/DL - Wiring diagram .................. EC-714, EC-1438
MIRROR - Wiring diagram ................................ GW-97
Mirror, door ..................................................... GW-118
Mirror, out side ................................................ GW-118
Misfire .............................................. EC-349, EC-1061