TROUBLE DIAGNOSIS
EC-827
[VK45DE]
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Revision: 2007 April2007 M35/M45
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOS-
TIC RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor
(PHASE)××××
Mass air flow sensor×××
Engine coolant temperature sen-
sor×××××
Air fuel ratio (A/F) sensor 1×××××
Heated oxygen sensor 2×××××
Wheel sensor××××
Accelerator pedal position sensor×××
Throttle position sensor××××
Fuel tank temperature sensor××××
EVAP control system pressure
sensor×××
Intake air temperature sensor××××
Knock sensor×
Refrigerant pressure sensor××
Closed throttle position switch
(accelerator pedal position sensor
signal)××
Air conditioner switch××
Park/neutral position (PNP) switch×××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Load signal××
Intake valve timing control position
sensor×××
Fuel level sensor×××
Battery current sensor×××
ICC steering switch×××
ASCD steering switch×××
ICC brake switch×××
ASCD brake switch×××
EC-830
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
*: The items are the same as those of 1st trip freeze frame data.
DATA MONITOR MODE
Monitored Item
×: Applicable ABSOL TH·P/S [%]
The throttle valve opening angle at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec]
The base fuel schedule at the moment a malfunction is detected is displayed.
INT/A TEMP SE
[°C] or [°F]
The intake air temperature at the moment a malfunction is detected is displayed. Freeze frame data
item*Description
Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
ENG SPEED [rpm]××
Indicates the engine speed computed
from the signal of the crankshaft position
sensor (POS) and camshaft position sen-
sor (PHASE).Accuracy becomes poor if engine speed
drops below the idle rpm.
If the signal is interrupted while the
engine is running, an abnormal value may
be indicated.
MAS A/F SE-B1 [V]××
The signal voltage of the mass air flow
sensor is displayed.When the engine is stopped, a certain
value is indicated.
B/FUEL SCHDL
[msec]×
“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
A/F ALPHA-B1 [%]×
The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.When the engine is stopped, a certain
value is indicated.
This data also includes the data for the
air-fuel ratio learning control. A/F ALPHA-B2 [%]×
COOLAN TEMP/S
[°C] or [°F]××
The engine coolant temperature (deter-
mined by the signal voltage of the engine
coolant temperature sensor) is displayed.
When the engine coolant temperature
sensor is open or short-circuited, ECM
enters fail-safe mode. The engine coolant
temperature determined by the ECM is
displayed.
A/F SEN1 (B1) [V]××
The A/F signal computed from the input
signal of the air fuel ratio (A/F) sensor 1 is
displayed. A/F SEN1 (B2) [V]×
HO2S2 (B1) [V]×
The signal voltage of the heated oxygen
sensor 2 is displayed.
HO2S2 (B2) [V]×
HO2S2 MNTR (B1)
[RICH/LEAN]×
Display of heated oxygen sensor 2 signal:
RICH: means the amount of oxygen after
three way catalyst is relatively small.
LEAN: means the amount of oxygen after
three way catalyst is relatively large.
When the engine is stopped, a certain
value is indicated.
HO2S2 MNTR (B2)
[RICH/LEAN]×
VHCL SPEED SE
[km/h] or [mph]××
The vehicle speed computed from the
vehicle speed signal sent from combina-
tion meter is displayed.
BATTERY VOLT
[V]××
The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]××
The accelerator pedal position sensor
signal voltage is displayed.ACCEL SEN 2 signal is converted be
ECM internally. Thus, it differs from ECM
terminal voltage signal. ACCEL SEN 2 [V]×
EC-832
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
MASS AIRFLOW
[g·m/s]Indicates the mass air flow computed by
ECM according to the signal voltage of
the mass air flow sensor.
PURG VOL C/V
[%]
Indicates the EVAP canister purge vol-
ume control solenoid valve control value
computed by the ECM according to the
input signals.
The opening becomes larger as the value
increases.
INT/V TIM (B1)
[°CA]
Indicates [°CA] of intake camshaft
advanced angle.
INT/V TIM (B2)
[°CA]
INT/V SOL (B1) [%]
The control value of the intake valve tim-
ing control solenoid valve (determined by
ECM according to the input signals) is
indicated.
The advance angle becomes larger as
the value increases. INT/V SOL (B2) [%]
VIAS S/V
[ON/OFF]
The control condition of the VIAS control
solenoid valve (determined by ECM
according to the input signals) is indi-
cated.
OFF: VIAS control solenoid valve is not
operating.
ON: VIAS control solenoid valve is oper-
ating.
AIR COND RLY
[ON/OFF]×
The air conditioner relay control condition
(determined by ECM according to the
input signals) is indicated.
FUEL PUMP RLY
[ON/OFF]×
Indicates the fuel pump relay control con-
dition determined by ECM according to
the input signals.
FPCM [HI/LOW]×
The control condition of the fuel pump
control module (FPCM) (determined by
the ECM according to the input signal) is
indicated.
VENT CONT/V
[ON/OFF]
The control condition of the EVAP canis-
ter vent control valve (determined by
ECM according to the input signals) is
indicated.
ON: Closed
OFF: Open
THRTL RELAY
[ON/OFF]×
Indicates the throttle control motor relay
control condition determined by the ECM
according to the input signals.
HO2S2 HTR (B1)
[ON/OFF]
Indicates [ON/OFF] condition of heated
oxygen sensor 2 heater determined by
ECM according to the input signals. HO2S2 HTR (B2)
[ON/OFF]
I/P PULLY SPD
[rpm]
Indicates the engine speed computed
from the turbine revolution sensor signal. Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
EC-834
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
DATA MONITOR (SPEC) MODE
Monitored Item
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.ALT DUTY [%]
Indicates the duty ratio of the power gen-
eration command value. The ratio is cal-
culated by ECM based on the battery
current sensor signal.
BAT CUR SEN
[mV]
The signal voltage of battery current sen-
sor is displayed.
ALT DUTY SIG
[ON/OFF]
The control condition of the power gener-
ation voltage variable control (determined
by ECM according to the input signals) is
indicated.
ON: Power generation voltage variable
control is active.
OFF: Power generation voltage variable
control is inactive.
A/F ADJ-B1
Indicates the correction factor stored in
ECM. The factor is calculated from the
difference between the target air/fuel ratio
stored in ECM and the air-fuel ratio calcu-
lated from air fuel ratio (A/F) sensor 1 sig-
nal. A/F ADJ-B2
Voltage [V]
Voltage, frequency, duty cycle or pulse
width measured by the probe.
Only “#” is displayed if item is unable to
be measured.
Figures with “#”s are temporary ones.
They are the same figures as an actual
piece of data which was just previously
measured. Frequency [msec],
[Hz] or [%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOWMonitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]××
Indicates the engine speed computed
from the signal of the crankshaft position
sensor (POS) and camshaft position
sensor (PHASE).
MAS A/F SE-B1 [V]××
The signal voltage of the mass air flow
sensor specification is displayed.When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]×
“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]
A/F ALPHA-B2 [%]×
The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.When engine is running specification
range is indicated.
This data also includes the data for the
air-fuel ratio learning control.
EC-842
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
BRAKE SWIgnition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
INJ PULSE-B2
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 7° - 17° BTDC
2,000 rpm 25° - 45° BTDC
CAL/LD VALUE
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 2.0 - 6.0 g·m/s
2,500 rpm 7.0 - 20.0 g·m/s
PURG VOL C/V
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle
(Accelerator pedal: Not depressed even
slightly, after engine starting.)0%
2,000 rpm —
INT/V TIM (B1)
INT/V TIM (B2)
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle−5° - 5°CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)
INT/V SOL (B2)
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 0% - 2%
2,000 rpm Approx. 25% - 50%
VIAS S/V
Selector lever: P or N
ON
Engine speed: More than 5,000 rpm
Selector lever: Except P or N
Engine speed: Less than 5,000 rpmOFF
AIR COND RLY
Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates)ON
FUEL PUMP RLY
For 1 seconds after turning ignition switch: ON
Engine running or crankingON
Except above OFF
FPCM
Engine: Cranking HI
Engine: Idle
Engine coolant temperature: More than 10°C (50°F)LOW
VENT CONT/V
Ignition switch: ON OFF
THRTL RELAY
Ignition switch: ON ON MONITOR ITEM CONDITION SPECIFICATION
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-847
[VK45DE]
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Revision: 2007 April2007 M35/M45
TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionNBS005AR
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionNBS005AS
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30°C (68 - 86°F)
Engine coolant temperature: 75 - 95°C (167 - 203°F)
Engine speed: Idle
Transmission: Warmed-up
–After the engine is warmed up to normal operating temperature, drive vehicle until “ATF TEMP SE 1” (A/T
fluid temperature sensor signal) indicates more than 60°C (140°F).
Electrical load: Not applied
–Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureNBS005AT
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-780, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2”
and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-848, "
Diagnostic Procedure" .
SEF601Z
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-853
[VK45DE]
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Revision: 2007 April2007 M35/M45
16. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG >> Detect malfunctioning part according to EC-801, "
Symptom Matrix Chart" .
17. CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and
make sure that the indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG (More than the SP value)>>GO TO 18.
NG (Less than the SP value)>>GO TO 25.
18. DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
–Engine oil level is too high
–Engine oil viscosity
–Belt tension of power steering, alternator, A/C compressor, etc. is excessive
–Noise from engine
–Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
–Valve clearance malfunction
–Intake valve timing control function malfunction
–Camshaft sprocket installation malfunction, etc.
>> Repair or replace malfunctioning part, and then GO TO 30.
19. CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system
OK or NG
OK >> GO TO 21.
NG >> Repair or replace malfunctioning part, and then GO TO 20.
PBIB2332E
EC-854
[VK45DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Revision: 2007 April2007 M35/M45
20. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1”, “A/F ALPHA-B2”, and “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and
make sure that the each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG (“B/FUEL SCHDL” is more, “A/F ALPHA-B1”, “A/F ALPHA-B2” are less than the SP value)>>GO TO 21.
21. DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect mass air flow sensor harness connector. Check pin terminal and connector for damage and
then reconnect it again.
>> GO TO 22.
22. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >> 1. Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-915, "DTC
P0102, P0103 MAF SENSOR" .
2. GO TO 29.
NG >> GO TO 23.
23. CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode, and
make sure that the indication is within the SP value.
OK or NG
OK >> GO TO 24.
NG (More than the SP value)>>Replace mass air flow sensor, and
then GO TO 29.
24. REPLACE ECM
1. Replace ECM.
2. Perform initialization of IVIS(NATS) system and registration of all IVIS(NATS) ignition key IDs. Refer to
BL-248, "
ECM Re-Communicating Function" .
3. Perform EC-787, "
VIN Registration" .
4. Perform EC-788, "
Accelerator Pedal Released Position Learning" .
5. Perform EC-788, "
Throttle Valve Closed Position Learning" .
6. Perform EC-788, "
Idle Air Volume Learning" .
>> GO TO 29.
PBIB2370E