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REPAIR FOR COMPONENT PARTS
AT-339
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Revision: 2007 April2007 M35/M45
High and Low Reverse ClutchNCS001R8
COMPONENTS
DISASSEMBLY
1. Remove bearing race from high and low reverse clutch drum.
2. Using a flat-bladed screwdriver, remove snap ring from high and
low reverse clutch drum.
3. Remove drive plates, driven plates and retaining plate from high
and low reverse clutch drum.
INSPECTION
Check the following, and replace high and low reverse clutch assembly if necessary.
High and Low Reverse Clutch Snap Ring
Check for deformation, fatigue or damage.
High and Low Reverse Clutch Drive Plates
Check facing for burns, cracks or damage.
1. High and low reverse clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Bearing race
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AT-340
REPAIR FOR COMPONENT PARTS
Revision: 2007 April2007 M35/M45
High and Low Reverse Clutch Retaining Plate and Driven Plates
Check facing for burns, cracks or damage.
ASSEMBLY
1. Install drive plates, driven plates and retaining plate in high and low reverse clutch drum.
CAUTION:
Take care with the order of plates.
VQ35DE models
–Snap ring (1)
–Retaining plate (2)
–Drive plate (3)
–Driven plate (4)
–Drive plate/Driven plate: 4/4
VK45DE models
–Snap ring (1)
–Retaining plate (2)
–Drive plate (3)
–Driven plate (4)
–Drive plate/Driven plate: 5/5
2. Using a flat-bladed screwdriver, install snap ring in high and low
reverse clutch drum.
3. Install bearing race to high and low reverse clutch drum.
CAUTION:
Apply petroleum jelly to bearing race.
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REPAIR FOR COMPONENT PARTS
AT-341
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Direct ClutchNCS001R9
COMPONENTS
VQ35DE models
VK45DE models
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1. Direct clutch drum 2. Dish plate 3. Retaining plate
4. Driven plate 5. Retaining plate 6. Snap ring
7. Drive plate
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1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Dish plate
Page 421 of 4647

AT-342
REPAIR FOR COMPONENT PARTS
Revision: 2007 April2007 M35/M45
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from direct
clutch drum.
2. Remove drive plates, driven plates, dish plate and retaining
plates from direct clutch drum.
INSPECTION
Check the following, and replace direct clutch assembly if necessary.
Direct Clutch Snap Ring
Check for deformation, fatigue or damage.
Direct Clutch Drive Plates and Driven Plates
Check facing for burns, cracks or damage.
Direct Clutch Dish Plate and Retaining Plates
Check facing for burns, cracks or damage.
ASSEMBLY
1. Install drive plates, driven plates, dish plate and retaining plates in direct clutch drum.
CAUTION:
Take care with the order of plates.
VQ35DE models
–Snap ring (1)
–Retaining plate (2)
–Drive plate (3)
–Driven plate (4)
–Dish plate (5)
–Drive plate/Driven plate: 5/4
VK45DE models
–Snap ring (1)
–Retaining plate (2)
–Drive plate (3)
–Driven plate (4)
–Dish plate (5)
–Drive plate/Driven plate: 6/6
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2. Using a flat-bladed screwdriver, install snap ring in direct clutch
drum.
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AT-344
ASSEMBLY
Revision: 2007 April2007 M35/M45
ASSEMBLYPFP:00000
Assembly (1)NCS001RA
1. As shown in the figure, use a drift [22 mm (0.87 in) dia. commer-
cial service tool] to drive manual shaft oil seals into the transmis-
sion case until it is flush.
CAUTION:
Do not reuse manual shaft oil seals.
Apply ATF to manual shaft oil seals.
2. Install detent spring and spacer in transmission case. Tighten
detent spring and spacer bolts to the specified torque. Refer to
AT- 2 8 1 , "
Components" .
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
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AT-350
ASSEMBLY
Revision: 2007 April2007 M35/M45
iii. Install parking pawl (with return spring) and pawl shaft to rear
extension (2WD models) or adapter case (AWD models).
iv. Install parking actuator support from rear extension (2WD mod-
els) or adapter case (AWD models).
v. Install needle bearing (1) to rear extension (2WD models) or
adapter case (AWD models).
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 8 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
b.VK45DE models
i. Install return spring (1) to parking pawl (2).
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AT-352
ASSEMBLY
Revision: 2007 April2007 M35/M45
iii. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
iv. Install bearing race to output shaft.
v. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-47, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
vi. Install rear extension assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
vii. Tighten rear extension assembly bolts to the specified torque.
Refer to AT- 2 8 1 , "
Components" .
CAUTION:
Do not reuse self-sealing bolts.
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