SUNROOF RF-21
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Revision: 2006 July 2007 FX35/FX45
2. CHECK DOOR SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect door switch and BCM connector.
3. Check continuity between BCM connector M3, B14 terminal 12, 62 and door switch connector B26, B36 terminal 1.
4. Check continuity between BCM connector M3, B14 terminals 12, 62 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness.
3. CHECK DOOR SWITCH
Check continuity between door switches terminal 1 and ground part
of door switch.
OK or NG
OK >> GO TO 4.
NG >> Replace malfunction door switch.
4. CHECK BCM OUTPUT SIGNAL
1. Connect BCM connector.
2. Check voltage between BCM connector M3, B14 terminal 12, 62 and ground.
OK or NG
OK >> Further inspection is necessary. Refer to RF-16, "Trou-
ble Diagnosis Chart by Symptom" .
NG >> Replace BCM. Driver side door
62 (W) – 1 (W) : Continuity should exist.
Passenger side door
12 (P/B) – 1 (SB) : Continuity should exist.
12 (P/B) – Ground : Continuity should not exist.
62 (W) – Ground : Continuity should not exist.
PIIA6159E
Terminal Door switch Continuity
1 Ground part of
door switch Pushed (close) No
Released (open) Yes
PIIA3351E
12 (P/B) – Ground : Battery voltage
62 (W) – Ground : Battery voltage
PIIA6158E
SE-1
SEAT
I BODY
CONTENTS
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Revision: 2006 July 2007 FX35/FX45
SEAT
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Service Notice ..................................................... ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ........................................................... ..... 5
CUSTOMER INTERVIEW ................................ ..... 5
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 6
CHECK RELATED SERVICE BULLETINS ...... ..... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 6
REPAIR THE CAUSE ...................................... ..... 6
CONFIRM THE REPAIR .................................. ..... 7
Generic Squeak and Rattle Troubleshooting ...... ..... 7
INSTRUMENT PANEL ..................................... ..... 7
CENTER CONSOLE ........................................ ..... 7
DOORS ............................................................ ..... 7
TRUNK ............................................................. ..... 8
SUNROOF/HEADLINING ................................ ..... 8
SEATS .............................................................. ..... 8
UNDERHOOD .................................................. ..... 8
Diagnostic Worksheet ......................................... ..... 9
AUTOMATIC DRIVE POSITIONER ....................... ....11
System Description ............................................. .... 11
MANUAL OPERATION .................................... .... 11
AUTOMATIC OPERATION .............................. .... 11
MEMORY STORING AND KEYFOB INTER-
LOCK STORING .............................................. ... 12
MEMORY SWITCH OPERATION .................... ... 13
ENTRY OPERATION ....................................... ... 13
EXITING OPERATION ..................................... ... 13
KEYFOB INTERLOCK OPERATION ............... ... 14
FAIL- SAFE MODE .......................................... ... 14
CANCEL OF FAIL-SAFE MODE ...................... ... 14
Component Parts and Harness Connector Location ... 15
CAN Communication System Description ........... ... 16 CAN Communication Unit ....................................
... 16
Schematic ............................................................ ... 17
Wiring Diagram — AUT/DP — ............................ ... 19
Terminals and Reference Values for BCM ........... ... 31
Terminals and Reference Values for Automatic
Drive Positioner Control Unit ............................... ... 31
Terminals and Reference Values for Driver Seat
Control Unit .......................................................... ... 33
Work Flow ............................................................ ... 36
Preliminary Check ............................................... ... 36
SETTING CHANGE FUNCTION ...................... ... 36
CHECK POWER SUPPLY AND GROUND ...... ... 37
CONSULT-II Function (AUTO DRIVE POS.) ....... ... 39
CONSULT-II START PROCEDURE ................. ... 39
SELF-DIAGNOSIS RESULTS .......................... ... 39
DATA MONITOR .............................................. ... 40
ACTIVE TEST .................................................. ... 41
Check CAN Communication System ................... ... 42
Symptom Chart .................................................... ... 42
Check Sliding Motor Circuit ................................. ... 43
Check Reclining Motor Circuit ............................. ... 45
Check Front Lifting Motor Circuit ......................... ... 46
Check Rear Lifting Motor Circuit .......................... ... 47
Check Telescopic Motor Circuit ........................... ... 49
Check Tilt Motor Circuit ....................................... ... 50
Check Driver Side Mirror Motor Circuit ................ ... 51
Check Passenger Side Mirror Motor Circuit ........ ... 53
Check Sliding Sensor Circuit ............................... ... 55
Check Reclining Sensor Circuit ........................... ... 56
Check Front Lifting Sensor Circuit ....................... ... 57
Check Rear Lifting Sensor Circuit ....................... ... 58
Check Telescopic Sensor Circuit ......................... ... 59
Check Tilt Sensor Circuit ..................................... ... 60
Check Driver Side Mirror Sensor Circuit .............. ... 61
Check Passenger Side Mirror Sensor Circuit ...... ... 62
Check Steering and Door Mirror Sensor Power Sup-
ply and Ground Circuit ......................................... ... 64
Check Front Door Switch (Driver Side) Circuit .... ... 65
Check Sliding Switch Circuit ................................ ... 67
Check Reclining Switch Circuit ............................ ... 68
SE-16
AUTOMATIC DRIVE POSITIONER
Revision: 2006 July 2007 FX35/FX45
CAN Communication System DescriptionNIS001UQ
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitNIS001UR
Refer to LAN-49, "CAN System Specification Chart" .
1. a: 10A 38 fuse (With Intelligent Key)
b: 50A M fusible link 2. a: Fuse block (J/B) M1, M2
b: BCM M3, M4, B14
(View with the dash side LH
removed) 3. Fuse block (J/B) fuse layout
4. a: Automatic drive positioner control unit M49, M50
b: A/T device (park position switch)
M67
(View with the center console
removed) 5. Tilt motor and telescopic motor M27
Tilt sensor and telescopic sensor M28
(View with the instrument driver lower
panel removed) 6. Seat memory switch D22
7. a: Power seat switch B175 b: Sliding switch & Lifting switch
(front & rear)
c: Reclining switch
d: Lumbar support switch B158 8. a: Lumbar support motor B172
b: Reclining motor B166 9. a: Sliding motor B161
b: Lifting motor (front) B164
c: Lifting motor (rear) B162
d: Driver seat control unit B152,
B153
10. ADP steering switch M13 11. Key switch connector M23 (Without Intelligent Key) 12. Key switch and ignition knob switch
connector M22
(With Intelligent Key)
13. Front door switch (Driver side) B26 14. Door mirror (Driver side) D2 15. Door mirror (Passenger side) D32
16. Door mirror remote control switch M18 17. Unified meter and A/C amp. M55
(View with the cluster lid C removed)
PIIB8566E
AUTOMATIC DRIVE POSITIONER SE-31
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Revision: 2006 July 2007 FX35/FX45
Terminals and Reference Values for BCMNIS001UU
Terminals and Reference Values for Automatic Drive Positioner Control UnitNIS001UV
Te r -
minal Wire
Color Item
Signal
Input/Output Condition
Voltage (V)
(Approx.)
11 LG Ignition switch (ACC) Input Ignition switch
(ACC or ON position) Battery voltage
37 B/W Key switch signal Input Key switch ON (key is inserted in
ignition key cylinder) Battery voltage
Key switch OFF (key is removed
from ignition key cylinder) 0
38 W/L Ignition switch (ON) Input Ignition switch
(ON or START position) Battery voltage
39 L CAN-H Input/Output — —
40 P CAN-L Input/Output — —
42 L/R Power source (Fuse) Input — Battery voltage
49 B Ground (signal) — — 0
52 B Ground (power) — — 0
55 G Power supply (Fusible link) Input — Battery voltage
62 W Front door switch
(driver side) Output ON (Open)
→ OFF (Closed) 0 → Battery voltage
Te r -
minal Wire
Color Item
Signal
Input/Output Condition
Voltage (V)
(Approx.)
1 R Tilt switch UP signal Input Tilt switch turned to upward 0
Other than above 5
2 G/W Changeover switch RH signal Input When changeover switch in RH
position 0
Other than above 5
3 GY Mirror switch UP signal Input When mirror switch in turned to
upward position 0
Other than above 5
4 Y Mirror switch LEFT signal Input When mirror switch in turned to
leftward position 0
Other than above 5
5OR Passenger side mirror sen-
sor (vertical) signal Input When passenger side mirror
motor is UP or DOWN operation Changes between 3 (close to
perk) - 1 (close to valley)
6P/L Driver side mirror sensor
(vertical) signal InputWhen driver side mirror motor is
UP or DOWN operation Changes between 3 (close to
perk) - 1 (close to valley)
7 Y/R Tilt sensor signal Input Tilt position, top 2
Tilt position, bottom 4
10 B UART LINE (TX) Output Memory switch 1 or 2 operated
11 B R Telescopic switch
FORWARD signal Input Telescopic switch turned to for-
ward 0
Other than above 5
PIIA4813E
AUTOMATIC DRIVE POSITIONER SE-37
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Revision: 2006 July 2007 FX35/FX45
CHECK POWER SUPPLY AND GROUND
1. CHECK FUSE
Check if any of the following fuses in the BCM are blown.
Check 50A fusible link (letter M , located in the fuse and fusible link box.)
Check 15A fuse [No.22, located in the fuse block (J/B)]
Check 10A fuse [No.1, located in the fuse block (J/B)]
Check 10A fuse [No.6, located in the fuse block (J/B)]
NOTE:
Refer to SE-15, "
Component Parts and Harness Connector Location" .
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown out, be sure to eliminate cause of malfunction before installing new fuse. Refer to
SE-15, "
Component Parts and Harness Connector Location" .
2. CHECK POWER SUPPLY CIRCUIT (BCM)
1. Turn ignition switch OFF.
2. Disconnect BCM connector.
3. Check voltage between BCM connector and ground.
OK or NG
OK >> GO TO 3.
NG >> Check harness for open and short between BCM and fuse or fusible link.
3. CHECK GROUND CIRCUIT (BCM)
1. Turn ignition switch OFF.
2. Check continuity between BCM connector M4 terminal 49, 52 and ground.
OK or NG
OK >> BCM circuit is OK. Check the driver seat control unit. GO TO 4.
NG >> Repair or replace the harness between BCM and ground.
Connector Terminals (Wire color)
Ignition
switch Voltage (V)
(Approx.)
(+) (–)
M3 11 (LG)
Ground ACC
Battery voltage
38 (W/L) ON
M4 42 (L/R)
OFF
55 (G)
PIIA5083E
49 (B) – Ground : Continuity should exist.
52 (B) – Ground : Continuity should exist.
PIIA5084E
AUTOMATIC DRIVE POSITIONER SE-39
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Revision: 2006 July 2007 FX35/FX45
8. CHECK GROUND CIRCUIT (AUTOMATIC DRIVE POSITIONER CONTROL UNIT)
Check continuity between the automatic drive positioner control unit
connector M50 terminal 40, 48 and ground.
OK or NG
OK >> Driver seat control unit circuit is OK.
NG >> Repair or replace harness between automatic drive positioner control unit and ground.
CONSULT-II Function (AUTO DRIVE POS.)NIS001UZ
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
*1: For setting automatic drive positioner functions only.
*2: During vehicle driving, do not perform active test.
CONSULT-II START PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
SELF-DIAGNOSIS RESULTS
Display Item List
40 (B) – Ground : Continuity should exist.
48 (B) – Ground : Continuity should exist.
PIIA5088E
CONSULT-II diagnosis items Inspection item, self-diagnosis mode Content
Refer to
page
AUTO DRIVE
POSITIONER WORK SUPPORT*
1Changes the setting for each function.
SE-36
SELF–DIG RESULTS Check the self-diagnosis results. SE-39
DATA MONITOR Selection from menu Displays the input data to driver seat control unit and
automatic driving positioned control unit on real-time
basis. SE-40
CAN DIAGNOSTIC SUPPORT MONITOR
The results of transmit / receive diagnosis of CAN
communication can be read LAN-47
ACTIVE TEST*2Gives a drive signal to a load to check the operation.
SE-41
DRIVER SEAT CONTROL UNIT PART NUM-
BER Displays driver seat control unit part No. —
BCM DATA MONITOR Selection from menu Displays the input data to BCM on real-time basis BL-37
DTC Self-diagnosis item
(CONSULT-II indication) DTC detection condition
Reference
page
U1000 CAN COMM CIRCUIT When driver seat control unit is not transmitting or receiving CAN communication
signal for 2 seconds or more. SE-42
B2112 SEAT SLIDE When any manual and automatic operations are not performed, if any motor
operations of seat slide is detected for 0.1 second or more, status is judged
“Output error”. SE-43SE-55
B2113 SEAT RECLINING
When any manual and automatic operations are not performed, if any motor
operations of seat reclining is detected for 0.1 second or more, status is judged
“Output error”. SE-45SE-56
B2114 SEAT LIFTER FR
When any manual and automatic operations are not performed, if any motor
operations of seat lifting FR is detected for 0.1 second or more, status is judged
“Output error”. SE-46SE-57
B2115 SEAT LIFTER RR
When any manual and automatic operations are not performed, if any motor
operations of seat lifting RR is detected for 0.1 second or more, status is judged
“Output error”. SE-47SE-58
AUTOMATIC DRIVE POSITIONER SE-43
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Revision: 2006 July 2007 FX35/FX45
Check Sliding Motor CircuitNIS001V2
1. CHECK SEAT SLIDING MECHANISM
Check the following.
Operation malfunction caused by sliding rail deformation or pinched harness or other foreign materials
Operation malfunction caused by foreign materials adhered to the sliding motor or sliding rail connector
rod
Operation malfunction and interference with other parts by poor installation
OK or NG
OK >>GO TO 2 (With CONSULT-II).
GO TO 3 (Without CONSULT-II).
NG >> Repair the malfunctioning part and check again.
All the automatic operations do not operate. 1. Check A/T device (park position switch) circuit
SE-81
2. Check key switch circuit (with intelligent key)SE-82
3. Check key switch circuit (without intelligent key)SE-84
4. Check UART communication line circuitSE-88
5. If all the above systems are normal, replace the
automatic drive positioner control unit SE-15
A part of seat system does not operate
(only manual operation). 1. Check sliding switch circuit
SE-67
2. Check reclining switch circuitSE-68
3. Check front lifting switch circuitSE-70
4. Check rear lifting switch circuitSE-71
5. If the above systems are normal, replace the driver
seat control unit SE-15
A part of steering tilt, telescopic and door mirror does not
operate (only manual operation). 1. Check door mirror remote control switch (changeover
switch) circuit SE-77
2. Check door mirror remote control switch (mirror
switch) circuit SE-79
3. Check tilt switch circuit
SE-75
4. Check telescopic switch circuitSE-73
5. If the above systems are normal, replace the
automatic drive positioner control unit SE-15
Only seat memory switch operation dose not operate. 1. Check seat memory switch circuit
SE-852. If the above systems are normal, replace the driver
seat control unit SE-15
Seat memory indicator lamps 1 and 2 do not illuminate. 1. Check seat memory indicator lamp circuit
SE-872. If all the above systems are normal, replace the driver
seat control unit SE-15
The Entry/Exiting does not operated when door is opened
and closed. (The Entry/Exiting operates with key switch) 1. Check front door switch (driver side) circuit
SE-65
2. If all the above systems are normal, replace the BCMBCS-14
Only seat sliding, seat reclining and seat lifting (front and
rear) operations do not operate. Check power seat switch ground circuit
SE-72
Only lumbar support does not operate. Check lumbar support circuit SE-90
Symptom Diagnoses / service procedure Refer to
page
SE-50
AUTOMATIC DRIVE POSITIONER
Revision: 2006 July 2007 FX35/FX45
4. CHECK BCM OUTPUT SIGNAL
1. Connect the automatic drive positioner control unit connector.
2. Telescopic switch operate, check voltage between automatic drive positioner control unit connector and ground.
OK or NG
OK >> Replace tilt and telescopic motor.
NG >> Replace automatic drive positioner control unit.
Check Tilt Motor CircuitNIS001V7
1. CHECK STEERING WHEEL TILT MECHANISM
Check following.
Operation malfunction caused by steering wheel tilt mechanism deformation or pinched harness and
other foreign materials
Operation malfunction and interference with other parts by poor installation
OK or NG
OK >>GO TO 2 (With CONSULT-II).
GO TO 3 (Without CONSULT-II).
NG >> Repair the malfunctioning part.
2. CHECK FUNCTION
With CONSULT-II
Check operation with “TILT MOTOR” in ACTIVE TEST.
OK or NG
OK >> Steering tilt motor circuit is OK.
NG >> GO TO 3.
Connector Terminals
(Wire color) Telescopic switch condition Voltage (V)
(Approx.)
(+) (–)
M50 36 (L/R)
Ground FORWARD Battery voltage
Other than above 0
44 (L/W) BACKWARD Battery voltage
Other than above 0
PIIA5068E
Test item Description
TILT MOTOR The tilt motor is activated by receiving the drive signal.
PIIA0280E