RF-1
ROOF
I BODY
CONTENTS
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Revision: 2006 July 2007 FX35/FX45
ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
Precautions ......................................................... ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ........................................................... ..... 4
CUSTOMER INTERVIEW ................................ ..... 4
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 5
CHECK RELATED SERVICE BULLETINS ...... ..... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 5
REPAIR THE CAUSE ...................................... ..... 5
CONFIRM THE REPAIR .................................. ..... 6
Generic Squeak and Rattle Troubleshooting ...... ..... 6
INSTRUMENT PANEL ..................................... ..... 6
CENTER CONSOLE ........................................ ..... 6
DOORS ............................................................ ..... 6
TRUNK ............................................................. ..... 7
SUNROOF/HEADLINING ................................ ..... 7
SEATS .............................................................. ..... 7
UNDERHOOD .................................................. ..... 7
Diagnostic Worksheet ......................................... ..... 8
SUNROOF ............................................................. ... 10
Component Parts and Harness Connector Location ... 10
System Description ............................................. .... 11
TILT UP / SLIDE CLOSE OPERATION ............ .... 11
TILT DOWN / SLIDE OPEN OPERATION ....... .... 11
AUTO OPERATION ......................................... .... 11
RETAINED POWER OPERATION ................... .... 11 ANTI-PINCH FUNCTION .................................
... 12
MEMORY RESET PROCEDURE .................... ... 12
INITIALIZATION PROCEDURE ....................... ... 12
CAN Communication System Description ........... ... 12
CAN Communication Unit .................................... ... 12
Wiring Diagram — SROOF — ............................. ... 13
Terminals and Reference Value for BCM ............ ... 14
Terminals and Reference Value for Sunroof Motor
Assembly ............................................................. ... 14
Work Flow ............................................................ ... 15
CONSULT-II Function (BCM) .............................. ... 15
CONSULT-II START PROCEDURE ................. ... 15
ACTIVE TEST .................................................. ... 15
WORK SUPPORT ............................................ ... 15
DATA MONITOR .............................................. ... 15
Trouble Diagnosis Chart by Symptom ................. ... 16
Check BCM Power Supply and Ground Circuit ... ... 16
Check Sunroof Motor Assembly Power Supply and
Ground Circuit ..................................................... ... 17
Check Sunroof Switch System ............................ ... 18
Check Door Switch .............................................. ... 20
Wind Deflector Inspection .................................... ... 22
Link and Wire Assembly ...................................... ... 22
Fitting Adjustment ................................................ ... 22
LID WEATHERSTRIP OVERLAP ADJUST-
MENT AND SURFACE MISMATCH ADJUST-
MENT ............................................................... ... 23
Removal and Installation ..................................... ... 23
SUNROOF UNIT ASSEMBLY .......................... ... 25
GLASS LID ....................................................... ... 26
SUNSHADE ..................................................... ... 27
WIND DEFLECTOR ......................................... ... 27
SUNROOF MOTOR ASSEMBLY ..................... ... 27
SUNROOF RF-11
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Revision: 2006 July 2007 FX35/FX45
System DescriptionNIS001SY
Power supplied at all time
through 50A fusible link (letter M , located in the fuse and fusible link box)
to BCM terminal 55.
through 15A fuse [No.22, located in the fuse block (J/B)]
to BCM terminal 42.
through BCM terminal 54
to sunroof motor assembly terminal 7.
When ignition switch ON or START position,
Power is supplied
through 15A fuse [No.1, located in the fuse block (J/B)]
to BCM terminal 38.
through BCM terminal 53
to sunroof motor assembly terminal 9.
Ground is supplied
to BCM terminal 49 and 52
through body grounds M35, M45, M85 and R6.
TILT UP / SLIDE CLOSE OPERATION
When tilt up / slide close switch is pressed,
Ground is supplied
to sunroof motor assembly terminal 1
through sunroof switch terminal 3
through sunroof switch terminal 2
through body grounds M35, M45, M85 and R6.
Then, the sunroof tilt up / slide close.
TILT DOWN / SLIDE OPEN OPERATION
When tilt down / slide open switch is pressed,
Ground is supplied
to sunroof motor assembly terminal 5
through sunroof switch terminal 1
through sunroof switch terminal 2
through body grounds M35, M45, M85 and R6.
Then, the sunroof tilt down / slide open.
AUTO OPERATION
The power sunroof AUTO feature makes it possible to slide open and slide close or tilt up and tilt down the
sunroof without holding the sunroof switch in the down or up / tilt up or tilt down position.
RETAINED POWER OPERATION
When the ignition switch is turned to OFF position from ON position, power is supplied for 45 seconds.
through BCM terminal 53.
to sunroof motor assembly terminal 9.
When power is supplied, the sunroof can be operated.
The retained power operation is canceled when the driver or passenger side door is opened.
RAP signal period can be changed by CONSULT-II. Refer to RF-15, "
CONSULT-II Function (BCM)" .
RF-14
SUNROOF
Revision: 2006 July 2007 FX35/FX45
Terminals and Reference Value for BCMNIS001T2
Terminals and Reference Value for Sunroof Motor AssemblyNIS001T3
Te r -
minal Wire
color Item Signal
Input/
Output Condition
Voltage (V)
(Approx.)
Ignition
switch OPeration or condition
12 P/B Front door switch
(passenger side) signal Input OFF OPEN (ON) 0
CLOSE (OFF) Battery voltage
38 W/L Ignition switch (ON) Input Ignition switch (ON or START) position Battery voltage
42 L/R Power source (Fuse) Input OFF — Battery voltage
49 B Ground (signal) — ON — 0
52 B Ground (power) — ON — 0
53 Y/B RAP signal Output Ignition switch ON Battery voltage
OFF Within 45 seconds after ignition switch is
turned to OFF position Battery voltage
When driver side or passenger side door
open in power window timer is operates. 0
54 W Power window power supply Output OFF — Battery voltage
55 G Power source (Fusible link) Input OFF — Battery voltage
62 W Front door switch
(driver side) signal Input OFF OPEN (ON) 0
CLOSE (OFF) Battery voltage
Te r -
minal Wire
color Item Signal
Input/
Output Condition
Voltage (V)
(Approx.)
Ignition
switch Operation or condition
1BR Sunroof switch (Tilt up/
Slide close) signal Input ON Ignition switch ON and sunroof
switch in TILT UP/SLIDE
CLOSE position 0
Other than above Battery voltage
5LG Sunroof switch
(Tilt down/Slide open)
signal Input ON Ignition switch ON and sunroof
switch in TILT DOWN/SLIDE
OPEN position 0
Other than above Battery voltage
7W Power window power
supply Input OFF — Battery voltage
8 G Vehicle speed signal Input ON Speedometer operated
[When vehicle speed is approx.
40 km/h (25 MPH)]
9 SB RAP signal Input Ignition switch ON Battery voltage
OFF Within 45 seconds after ignition
switch is turned to OFF position Battery voltage
When driver side or passenger
side door open in power window
timer is operates. 0
10 B Ground — ON — 0
ELF1080D
SUNROOF RF-15
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Revision: 2006 July 2007 FX35/FX45
Work FlowNIS001T4
1. Check the symptom and customer's requests.
2. Understand the outline of system. Refer to RF-11, "
System Description" .
3. According to the trouble diagnosis chart, repair or replace the cause of the malfunction. Refer to RF-16,
"Trouble Diagnosis Chart by Symptom" .
4. Does sunroof system operate normally? If Yes, GO TO 5. If No, GO TO 3.
5. INSPECTION END.
CONSULT-II Function (BCM)NIS001T5
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II START PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
ACTIVE TEST
WORK SUPPORT
DATA MONITOR
BCM diagnostic test item Check item diagnostic test mode Content Refer to page RETAINED PWR Work support Changes setting of each function.
RF-15
Data monitor Displays the input data of BCM in real time.RF-15
Active test Gives a drive signal to a load to check the operation.RF-15
Test Item Description
RETAINED PWR This test is able to supply RAP signal (power) from BCM (body control module) to power window
system and power sunroof system (if equipped). Those systems can be operated when turning on
“RETAINED PWR” on CONSULT-II screen even if the ignition switch is turned OFF.
NOTE:
During this test, CONSULT-II can be operated with ignition switch in OFF position. “RETAINED
PWR” should be turned ON or OFF on CONSULT-II screen when ignition switch is ON. Then turn
ignition switch OFF to check retained power operation. CONSULT-II might be stuck if “RETAINED
PWR” is turned to ON or OFF on CONSULT-II screen when ignition switch is OFF.
Work item Description
RETAINED PWR Rap signal’s power supply period can be changed by mode setting. Selects rap signal’s power
supply period between three steps
MODE1 (45 sec.) / MODE2 (OFF) / MODE 3 (2 min.).
Monitor item Description
IGN ON SW Indicates [ON / OFF] condition of ignition switch
DOOR SW–DR Indicates [ON / OFF] condition of front door switch driver side
DOOR SW–AS Indicates [ON / OFF] condition of front door switch passenger side
RF-16
SUNROOF
Revision: 2006 July 2007 FX35/FX45
Trouble Diagnosis Chart by SymptomNIS001T6
Check BCM Power Supply and Ground CircuitNIS001T7
1. CHECK FUSE
Check 15A fuse [No.1, located in the fuse block (J/B)]
Check 15A fuse [No.22, located in the fuse block (J/B)]
Check 50A fusible link (letter M, located in the fuse and fusible link box).
NOTE:
Refer to RF-10, "
Component Parts and Harness Connector Location" .
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown out, be sure to eliminate cause of malfunction before installing new fuse. Refer to
RF-10, "
Component Parts and Harness Connector Location" .
2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between BCM connector M3, M4 terminal 38, 42, 55 and ground.
OK or NG
OK >> GO TO 3.
NG >> Check BCM power supply circuit for open or short.
Symptom Diagnostic procedure and repair order Refer to page
Sunroof does not operate. 1. Check BCM power supply and ground circuit.
RF-16
2. Check sunroof motor assembly power supply and ground circuit.RF-17
3. Check sunroof switch system. RF-18
4. Replace sunroof motor assembly.RF-27
Motor does not stop at the sunroof fully -open
or fully- closed position. 1. Check initialization procedure.
RF-12
2. Replace sunroof motor assembly.RF-27
Retained power operation does not operate
properly. 1. Check the retained power operation mode setting.
RF-152. Check door switch.RF-20
3. Replace sunroof motor assembly.RF-27
Sunroof does not operate the interruption
detection function. Replace sunroof motor assembly.
RF-27
38 (W/L) – Ground : Battery voltage
42 (L/R) – Ground : Battery voltage
55 (G) – Ground : Battery voltage
PIIA6160E
SUNROOF RF-17
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Revision: 2006 July 2007 FX35/FX45
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM connector.
3. Check continuity between BCM connector M4 terminal 49, 52 and ground.
OK or NG
OK >> Power supply and ground circuit are OK.
NG >> Check BCM ground circuit for open or short.
Check Sunroof Motor Assembly Power Supply and Ground Circuit NIS001T8
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between sunroof motor assembly connector R5 terminal 7, 9 and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect sunroof motor assembly connector.
3. Check continuity between sunroof motor assembly connector R5 terminal 10 and ground.
OK or NG
OK >> Sunroof motor assembly power supply and ground cir- cuit are OK. Further inspection is necessary. Refer to
RF-16, "
Trouble Diagnosis Chart by Symptom" .
NG >> Repair or replace harness. 49 (B) – Ground : Continuity should exist.
52 (B) – Ground : Continuity should exist.
PIIA6161E
7 (W) – Ground : Battery voltage
9 (SB) – Ground : Battery voltage
PIIA6151E
10 (B) – Ground : Continuity should exist.
PIIA6152E
RF-18
SUNROOF
Revision: 2006 July 2007 FX35/FX45
3. CHECK SONROOF MOTOR CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM and sunroof motor assembly connector.
3. Check continuity between BCM connector M4 terminal 53, 54 and sunroof motor assembly connector R5 terminal 7, 9.
4. Check continuity between BCM connector M4 terminal 53, 54 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness.
4. CHECK BCM OUTPUT SIGNAL
1. Connect BCM connector.
2. Turn ignition switch ON.
3. Check voltage between BCM connector M4 terminal 53, 54 and ground.
OK or NG
OK >> Check condition of harness and connector.
NG >> Replace BCM.
Check Sunroof Switch System NIS001T9
1. CHECK SUNROOF SWITCH INPUT SIGNAL
1. Turn ignition switch ON.
2. Check voltage between sunroof motor assembly connector and ground.
OK or NG
OK >> Replace sunroof motor assembly.
NG >> GO TO 2. 53 (Y/B) – 9 (SB) : Continuity should exist.
54 (W) – 7 (W) : Continuity should exist.
53 (Y/B) – Ground : Continuity should not exist.
54 (W) – Ground : Continuity should not exist.
PIIA6153E
53 (Y/B) – Ground : Battery voltage
54 (W) – Ground : Battery voltage
PIIA6154E
Connector Terminals (Wire color)
Condition Voltage (V)
(Approx.)
(+) (–)
R5 1 (BR)
Ground Sunroof switch is operated
TILT UP or SLIDE CLOSE 0
Other than above Battery voltage
5 (LG) Sunroof switch is operated
TILT DOWN or SLIDE OPEN 0
Other than above Battery voltage
PIIA6155E
RF-20
SUNROOF
Revision: 2006 July 2007 FX35/FX45
Check Door Switch NIS001TA
1. CHECK DOOR SWITCH INPUT SIGNAL
With CONSULT-II
Check (“DOOR SW-DR” and “DOOR SW-AS”) in “DATA MONITOR” mode with CONSULT-II.
Without CONSULT-II
Check voltage between BCM connector M3, B14 terminals 12, 62 and ground.
OK or NG
OK >> Door switch is OK.
NG >> GO TO 2.
Monitor item Condition
DOOR SW-DR OPEN : ON
CLOSE : OFF
DOOR SW-AS OPEN : ON
CLOSE : OFF
PIIA2464E
Item Terminals (Wire color)
Condition Voltage (V)
(Approx.)
(+) (–)
Passenger side
door switch 12 (P/B)
Ground OPEN 0
CLOSE Battery voltage
Driver side door
switch 62 (W) OPEN 0
CLOSE Battery voltage
PIIA6158E