Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-63
DTC B1512: Air flow Control Actuator (Position Sensor) and/or Its Circuit MalfunctionS6RW0D7224014
Wiring Diagram
DTC Detecting Condition and Trouble Area4Temperature control actuator check
1) Check position sensor of temperature control actuator
for performance referring to “Temperature Control
Actuator and Its Circuit Inspection”.
Is it in good condition?Substitute a known-
good HVAC control
module and recheck.Replace temperature
control actuator.
5Position sensor of temperature control actuator power
supply voltage check
1) Turn ignition switch to OFF position.
2) Disconnect connector from air flow control actuator.
3) Turn ignition switch to ON position.
4) Measure voltage between.
• Position sensor power supply terminal and position
sensor ground terminal of temperature control
actuator connector
• Position sensor signal terminal and position sensor
ground terminal of temperature control actuator
connector
Is voltage 4.5 – 5.5 V?Check air flow control
actuator and its circuit.Substitute a known-
good HVAC control
module and recheck. Step Action Yes No
G20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 24 23 22 25 26 27 28 29 30
BRN/YELBRN/WHT
5V5V
12V
ORN
WHTG20-12
G20-28
G20-24
G20-15G20-16
WHT/BLU 2
3
4
[P]
[G][S]1
I6RW0C722005-01
[P]: Position sensor power supply circuit [G]: Position sensor ground circuit 2. Air flow control actuator 4. To other sensors
[S]: Position sensor signal circuit 1. HVAC control module 3. To temperature control actuator
DTC Detecting Condition Trouble Area
Air flow control actuator position sensor signal voltage is higher than or lower
than specified value for specified time continuously.• Air flow control actuator circuit
• Air flow control actuator
• HVAC control module
Downloaded from www.Manualslib.com manuals search engine 7B-64 Air Conditioning System: Automatic Type
DTC Troubleshooting
NOTE
• When DTC B1502, B1503, B1504 and B1511 are indicated together, it is possible that sensor ground
circuit is open.
• When DTC B1511 is indicated together, it is possible that position sensor power supply circuit is
open.
Step Action Yes No
1Was “Air Conditioning System Check” performed?Go to Step 2. Go to “Air Conditioning
System Check”.
2Wire harness check
1) Turn ignition switch to OFF position.
2) Disconnect connectors from air flow control actuator and
HVAC control module.
3) Check for proper connection to position sensor power
supply, signal and ground circuit terminals of air flow
control actuator and HVAC control module connectors.
4) If OK, check that position sensor of air flow control
actuator circuit is as follows.
• Wiring harness resistance of each position sensor
power supply, signal and ground circuit is less than 3
Ω
• Insulation resistance of each position sensor power
supply, signal and ground circuit is infinity between air
flow control actuator connector and vehicle body
ground
• Circuit voltage of each position sensor power supply,
signal and ground circuit is 0 - 1 V with ignition switch
turned ON
Are they in good condition?Go to Step 3. Position sensor power
supply, signal circuit
and/or ground circuit are
open, short or high
resistance.
3Position sensor of air flow control actuator power
supply voltage check
1) Connect connector to HVAC control module with ignition
switch turned OFF.
2) Turn ignition switch to ON position.
3) Measure voltage between.
• Position sensor power supply terminal and position
sensor ground terminal of air flow control actuator
connector
• Position sensor signal terminal and position sensor
ground terminal of air flow control actuator connector
Is voltage 4.5 – 5.5 V?Go to Step 4. Go to Step 5.
4Air flow control actuator check
1) Check position sensor of air flow control actuator for
performance referring to “Air Flow Control Actuator and
Its Circuit Inspection”.
Is it in good condition?Substitute a known-
good HVAC control
module and recheck.Replace air flow control
actuator.
Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-65
DTC B1513: Temperature Control Actuator (Motor) and/or Its Circuit MalfunctionS6RW0D7224015
Wiring Diagram
DTC Detecting Condition and Trouble Area5Position sensor of temperature control actuator power
supply voltage check
1) Turn ignition switch to OFF position.
2) Disconnect connector from temperature control actuator.
3) Turn ignition switch to ON position.
4) Measure voltage between.
• Position sensor power supply terminal and position
sensor ground terminal of air flow control actuator
connector
• Position sensor signal terminal and position sensor
ground terminal of air flow control actuator connector
Is voltage 4.5 – 5.5 V?Check temperature
control actuator and its
circuit.Substitute a known-
good HVAC control
module and recheck. Step Action Yes No
G20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 24 23 22 25 26 27 28 29 30
GRY/BLUGRY/RED
5V5V
12V
ORN
WHT
YEL
G20-12
G20-27
G20-24
G20-1G20-2
2
[D]
3
41
I6RW0C722006-02
[D]: Temperature control actuator motor drive circuit 2. Temperature control actuator 4. To other sensors
1. HVAC control module 3. To air flow control actuator
DTC Detecting Condition Trouble Area
Motor of temperature control actuator does not move longer than specified
time.• Temperature control actuator circuit
• Temperature control linkage
• Temperature control actuator
• HVAC unit
• HVAC control module
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DTC B1546: A/C Refrigerant Pressure MalfunctionS6RW0D7224019
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
DTC B1551: Serial Communication Circuit MalfunctionS6RW0D7224020
Wiring DiagramDTC detecting condition Trouble area
• A/C refrigerant pressure sensor signal voltage is lower than specified value
even though outside air temperature is higher than specified value for
specified time continuously.
• Insufficient refrigerant in A/C system• Insufficient of refrigerant
• A/C refrigerant pressure sensor
• Outside air temperature sensor
• HVAC control module
Step Action Yes No
1Was “Air Conditioning System Check” performed?Go to Step 2. Go to “Air Conditioning
System Check”.
2DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Turn ignition switch to ON position and check DTC in
BCM.
Is DTC B1141 or B1142 (BCM) detected?Go to applicable DTC
diag. flow.Go to Step 3.
3DTC check
Check DTC in ECM.
Is DTC P0532 or P0533 detected?Go to applicable DTC
diag. flow.Go to Step 4.
4A/C refrigerant pressure and outside air temperature
data check
1) Start engine and select “DATA LIST” mode on scan tool.
2) Check “Refrigerant Pressure” and “Outside Air Temp”
displayed on scan tool.
Are values of A/C refrigerant pressure sensor and outside air
temperature within specified ranges indicated in “Scan Tool
Data”?Substitute a known-
good HVAC control
module and recheck.Check the amount of
refrigerant and system
for leaks.
12V
G20
G20-13YEL
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 24 23 22 25 26 27 28 29 30
1
2 3
[S]WHT/REDWHTG20-7
12V5V
[B]4 4
I7RW01722012-02
[B]: Back-up power supply circuit 1. HVAC control module 3. Information display
[S]: Serial communication circuit 2. BCM 4. Circuit fuse
Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-71
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
Serial communication signal is higher than or lower than specified value for
specified time continuously.• Back-up power supply circuit
• Serial communication circuit
•BCM
• Information display
• HVAC control module
Step Action Yes No
1Was “Air Conditioning System Check” performed?Go to Step 2. Go to “Air Conditioning
System Check”.
2Back-up power supply circuit fuse check
1) Check back-up power supply circuit fuse for blowing.
Is fuse(s) blown?Replace blown fuse and
check for short in back-
up power supply circuit.Go to Step 3.
3Wire harness check
1) Turn ignition switch to OFF position.
2) Disconnect connectors from BCM, information display
and HVAC control module.
3) Check for proper connection to serial communication
circuit terminal of BCM, information display and HVAC
control module connectors.
4) If OK, check that serial communication circuit is as
follows.
• Wiring harness resistance of serial communication
circuit is less than 3 Ω
• Insulation resistance between serial communication
circuit terminal and vehicle body ground is Infinity
• Circuit voltage of serial communication circuit is 0 - 1
V with ignition switch turned ON
Are they in good condition?Go to Step 4. Serial communication
circuit is open, short or
high resistance.
4Serial communication signal check
1) Connect connectors to BCM and HVAC control module
with ignition switch turned OFF.
2) Turn ignition switch to ON position.
3) Check that serial communication signal is outputted from
BCM referring to “Voltage Check” under “Inspection of
BCM and Its Circuits in Section 10B”.
Is serial communication signal outputted?Replace information
display.Go to Step 5.
5Communication data check
1) Connect connector to information display with ignition
switch turned OFF.
2) Check that serial communication signal is outputted from
BCM referring to “Voltage Check” under “Inspection of
BCM and Its Circuits in Section 10B”.
Is serial communication signal outputted?Substitute a known-
good HVAC control
module and recheck.Substitute a known-
good BCM and recheck.
Downloaded from www.Manualslib.com manuals search engine 7B-72 Air Conditioning System: Automatic Type
DTC B1552: HVAC Control Module Check Sum ErrorS6RW0D7224021
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
DTC B1553: CAN Communication Circuit MalfunctionS6RW0D7224022
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
Data received by HVAC control module from BCM is erroneous continuously. • BCM
• HVAC control module
Step Action Yes No
1Was “Air Conditioning System Check” performed?Go to Step 2. Go to “Air Conditioning
System Check”.
2Serial communication signal data check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Start engine and select “DATA LIST” mode on scan tool.
3) Check “Refrigerant Pressure”, “Vehicle Speed”, “Coolant
Temp” and “Outside Air Temp” displayed on scan tool.
Are values of A/C refrigerant pressure sensor and outside air
temperature within specified ranges indicated in “Scan Tool
Data”?Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”Substitute a known-
good HVAC control
module and recheck.
If DTC is still detected
substitute a known-
good BCM and recheck.
DTC detecting condition Trouble area
HVAC control module receives error code from BCM continuously. • CAN communication circuit
•BCM
•ECM
• Combination meter
• HVAC control module
Step Action Yes No
1Was “Air Conditioning System Check” performed?Go to Step 2. Go to “Air Conditioning
System Check”.
2DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Check DTC in BCM.
Is DTC U0073 (No.0073), U0100 (No.0100) and/or U0155
(No.0155) detected?Go to applicable DTC
diag. flow.Substitute a known-
good HVAC control
module and recheck.
Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-73
DTC B1557: VSS Signal FailureS6RW0D7224023
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
DTC B1561: ECT Signal FailureS6RW0D7224024
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
HVAC control module receives invalid data of VSS signal from BCM. • VSS circuit
• VSS
• HVAC control module
Step Action Yes No
1Was “Air Conditioning System Check” performed?Go to Step 2. Go to “Air Conditioning
System Check”.
2DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Check DTC in ECM.
Is DTC P0500 detected?Go to applicable DTC
diag flow.Substitute a known-
good HVAC control
module and recheck.
DTC detecting condition Trouble area
HVAC control module receives invalid data of ECT signal from BCM. • ECT sensor circuit
• ECT sensor
• HVAC control module
Step Action Yes No
1Was “Air Conditioning System Check” performed?Go to Step 2. Go to “Air Conditioning
System Check”.
2DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Check DTC in ECM.
Is DTC P0116, P0117 or P0118 detected?Go to applicable DTC
diag. flow.Substitute a known-
good HVAC control
module and recheck.
Downloaded from www.Manualslib.com manuals search engine 7B-74 Air Conditioning System: Automatic Type
DTC B1562: Outside Air Temperature Signal FailureS6RW0D7224025
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
DTC B1563: A/C Refrigerant Pressure Signal FailureS6RW0D7224026
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
HVAC control module receives invalid data of outside air temperature signal
from BCM.• Outside air temperature sensor
circuit
• Outside air temperature sensor
• HVAC control module
Step Action Yes No
1Was “Air Conditioning System Check” performed?Go to Step 2. Go to “Air Conditioning
System Check”.
2DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Check DTC in BCM.
Is DTC B1141 or B1142 detected?Go to applicable DTC
diag. flow.Substitute a known-
good HVAC control
module and recheck.
DTC detecting condition Trouble area
HVAC control module receives invalid data of A/C refrigerant pressure signal
from BCM.• A/C refrigerant pressure sensor
circuit
• A/C refrigerant pressure sensor
• HVAC control module
Step Action Yes No
1Was “Air Conditioning System Check” performed?Go to Step 2. Go to “Air Conditioning
System Check”.
2DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Check DTC in ECM.
Is DTC P0532 or P0533 detected?Go to applicable DTC
diag. flow.Substitute a known-
good HVAC control
module and recheck.