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MT-16
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
If transaxle is removed from the vehicle, always replace CSC. Refer to CL-11, "Removal and Installation" .
When installing the transaxle assembly to the engine, install the
bolts as shown.
CAUTION:
When installing transaxle assembly, be careful not to bring
transaxle input shaft into contact with clutch cover.
A: M/T to engine
B: Engine to M/T
Bleed the air from the clutch hydraulic system. Refer to CL-8, "Air Bleeding Procedure" .
After installation, check oil level, and check for leaks and loose mechanisms. Refer to MT-9, "Checking M/
T Oil" .
Bolt No. 1 2
Quantity 3 6
Bolt length “ ” mm (in)60 (2.36) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)62.0 (6.3, 46)
PCIB1786E
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TRANSAXLE ASSEMBLY
MT-17
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Disassembly and AssemblyUCS005LR
COMPONENTS
Case and Housing Components
1. Filler plug 2. Gasket 3. Transaxle case
4. Bushing 5. Shift finger 6. Snap ring
7. Oil gutter 8. Oil channel 9. Position switch
10. Shift lever oil seal 11. Shift lever 12. Retaining pin
13. Bracket 14. Differential side oil seal 15. Control lever oil seal
16. Control lever 17. Magnet 18. Drain plug
19. Input shaft oil seal 20. CSC (Concentric Slave Cylinder) 21. Clutch housing
22. 2way connector 23. Pinion shaft 24. Pinion gear
Apply Genuine Silicone RTV or the equivalent. Refer to GI-XX, "Recommended chemical products and sealants"
SFIA3291E
Page 2380 of 2896
MT-18
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
Gear Components
1. Input shaft front bearing 2. Input shaft 3. 3rd input gear
4. Washer 5. Snap ring 6. 3rd baulk ring
7. 3rd-4th coupling sleeve 8. 3rd-4th synchronizer hub 9. Insert key
10. 4th baulk ring 11. 4th input gear 12. 5th input gear
13. 5th baulk ring 14. 5th-6th coupling sleeve 15. 5th-6th synchronizer hub
16. 6th baulk ring 17. Needle bearing 18. 6th input gear
19. Input shaft rear bearing A. Replace the parts as a set Apply gear oil
WCIA0586E
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TRANSAXLE ASSEMBLY
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1. Main shaft front bearing outer
race2. Main shaft front bearing inner race 3. Main shaft
4. 1st main gear 5. 1st inner baulk ring 6. 1st synchronizer cone
7. 1st outer baulk ring 8. 1st-2nd coupling sleeve 9. Insert key
10. 1st-2nd synchronizer hub 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. 2nd main gear 15. Bushing
16. 3rd main gear 17. Intermediate adjusting shim 18. 4th main gear
19. 5th main gear 20. 6th main gear 21. Main shaft rear bearing inner race
22. Main shaft rear bearing outer
race23. Snap ring 24. Bearing preloading shim
A. Replace the parts as a set Apply gear oil
WCIA0587E
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TRANSAXLE ASSEMBLY
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DISASSEMBLY
1. Remove drain plug and gasket from clutch housing, and drain oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove CSC from clutch housing.
4. Remove retaining pin from shift lever (1) using a suitable tool.
5. Remove bracket (2) and position switch (3) from transaxle case.
6. Remove bolts.
7. Remove reverse idler shaft bolt ( ) and seal washer.
8. Remove transaxle case (1) upward while rotating control lever
(2).
PCIB1693E
PCIB1694E
PCIB1695E
PCIB1696E
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TRANSAXLE ASSEMBLY
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17. Remove input shaft assembly (1), mainshaft assembly (2), and
1st-2nd fork rod (3) from clutch housing.
18. Remove final drive assembly (1) from clutch housing.
19. Remove magnet from clutch housing.
20. Remove differential side oil seals (1) from clutch housing and
transaxle case using a suitable tool.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
21. Remove differential side bearing outer race (1) from clutch hous-
ing using a suitable tool.
CAUTION:
Be careful not to damage clutch housing.
22. Remove differential side bearing outer race (1) and shim (2)
from transaxle case using a brass bar as shown.
CAUTION:
Be careful not to damage transaxle case.
PCIB1702E
PCIB1703E
PCIB1704E
PCIB1716E
PCIB1705E
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MT-26
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
23. Remove retaining pin from control lever (1) using a suitable tool.
24. Remove control lever.
25. Remove shift finger (1) from transaxle case.
26. Remove control lever oil seal and bushings from transaxle case
using a suitable tool.
27. Remove oil gutter (1) from transaxle case.
28. Remove shift lever oil seal (1) from transaxle case.
PCIB1 711 E
PCIB1712E
PCIB1713E
PCIB1707E
PCIB1709E
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TRANSAXLE ASSEMBLY
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29. Remove bushings (1) from transaxle case using a suitable tool.
30. Remove mainshaft rear bearing outer race and shim from tran-
saxle case using a suitable tool.
CAUTION:
Be careful not to damage transaxle case.
31. Remove snap ring (1) and oil channel (2) from transaxle case.
32. Remove input shaft oil seal (1) from clutch housing using a suit-
able tool.
33. Remove mainshaft front bearing outer race (1) and oil channel
(2) from clutch housing using Tool (A) and suitable tool (B).
PCIB1710E
PCIB1706E
PCIB1708E
PCIB1714E
Tool number A: KV381054S0 (J-34286)
PCIB1718E