Page 864 of 1226
Magnet Clutch
TROUBLE DIAGNOSIS PROCEDURE FOR MAGNET CLUTCH
SYMPTOM:
+Magnet clutch does not operate when A/C switch and fan switch are ON.
Inspection ¯ow
*1: HA-119
*2: HA-44*3: HA-22 *4: HA-21
RHA606G
TROUBLE DIAGNOSESMANUAL
HA-43
Page 865 of 1226

DIAGNOSTIC PROCEDURE
SYMPTOM: Magnet clutch does not engage when A/C switch
and fan switch are ON.
CHECK POWER SUPPLY FOR COM-
PRESSOR.
Disconnect compressor harness connector.
Do approx. 12 volts exist between compres-
sor harness terminal No.j
1and body
ground?
No
cYe s
Check magnet clutch coil.
NG
Replace magnet clutch.
Refer to HA-123.
Disconnect A/C relay.
Note
CHECK CIRCUIT CONTINUITY
BETWEEN A/C RELAY HARNESS TERMI-
NAL NO.j
7AND COMPRESSOR HAR-
NESS TERMINAL NO.j1.
Continuity should exist.
If OK, check harness for short.
OK
CHECK POWER SUPPLY FOR A/C
RELAY.
Disconnect A/C relay.
Do approx. 12 volts exist between A/C
relay harness terminal Nos.j
1,j6and
body ground?
Ye s
cNo
CHECK POWER SUPPLY
CIRCUIT AND 10A (No.
) FUSES AT FUSE
BLOCK.
Refer to EL section (``Wiring
Diagram'', ``POWER SUP-
PLY ROUTING'').
CHECK A/C RELAY AFTER DISCON-
NECTING IT.
Refer to HA-47.
OK
cNG
Replace A/C relay.
jA(Go to next page.)
Note:
If the result is NG or No after checking circuit continuity, repair harness or
connector.
RHA747FE
RHA607GA
RHA608G
.
.
.
.
.
.
TROUBLE DIAGNOSESMANUAL
Magnet Clutch (Cont'd)
HA-44
Page 866 of 1226

jA
Reconnect A/C relay.
CHECK COIL SIDE CIRCUIT OF A/C
RELAY.
Do approx. 12 volts exist between ECM
(ECCS control module) harness terminal
No.j
9and body ground?
Ye s
cNo
Disconnect A/C relay.
Disconnect ECM (ECCS
control module) harness
connector.
Note
CHECK CIRCUIT CONTI-
NUITY BETWEEN A/C
RELAY HARNESS TERMI-
NAL NO.j
2AND ECM
(ECCS CONTROL MOD-
ULE) HARNESS TERMI-
NAL NO.j
9.
Continuity should exist.
If OK, check harness for
short.
CHECK VOLTAGE FOR ECM (ECCS con-
trol module).
Do approx. 12 volts exist between ECM
(ECCS control module) harness terminal
No.j
46and body ground?
Ye s
cNo
CHECK ECM (ECCS con-
trol module). Refer to EC
section.
Disconnect ECM (ECCS control module)
harness connector.
Disconnect dual-pressure switch harness
connector.
Note
CHECK CIRCUIT CONTINUITY
BETWEEN ECM (ECCS CONTROL MOD-
ULE) HARNESS TERMINAL NO.j
46AND
DUAL-PRESSURE SWITCH HARNESS
TERMINAL NO.j
2.
Continuity should exist.
If OK, check harness for short.
OK
CHECK DUAL-PRESSURE SWITCH.
Refer to HA-47.
OK
cNG
Check refrigerant charge
amount.
OK
Disconnect thermo control amp. switch
harness connector.
Replace dual-pressure
switch.
Note
CHECK CIRCUIT CONTINUITY
BETWEEN DUAL-PRESSURE SWITCH
HARNESS TERMINAL NO.j
1AND
THERMO CONTROL AMP. HARNESS
TERMINAL NO.j
3.
Continuity should exist.
If OK, check harness for short.
OK
j
B
Note:
If the result is NG or No after checking circuit continuity, repair harness or
connector.
RHA749FA
RHA609G
RHA610G
RHA611G
RHA612G
.
.
.
.
.
.
.
..
.
.
TROUBLE DIAGNOSESMANUAL
Magnet Clutch (Cont'd)
HA-45
Page 867 of 1226

jB
CHECK POWER SUPPLY FOR THERMO
CONTROL AMP.
Disconnect thermo control amp. harness
connector.
Do approx. 12 volts exist between thermo
control amp. harness terminal No.j
1and
body ground?
Ye s
cNo
CHECK POWER SUPPLY
CIRCUIT AND 10A FUSES
AT FUSE BLOCK.
Refer to EL section (``Wiring
Diagram'', ``POWER SUP-
PLY ROUTING'').
CHECK BODY GROUND CIRCUIT FOR
THERMO CONTROL AMP.
Turn A/C switch ON.
Does continuity exist between thermo
control amp. harness terminalj
2and
body ground?
Ye s
cNo
CHECK THERMO CON-
TROL AMP.
Refer to HA-47.
Disconnect A/C switch harness connector.
CHECK A/C SWITCH.
Refer to HA-47.
OK
cNG
Replace A/C switch.
Disconnect fan switch harness connector.
Note
CHECK CIRCUIT CONTINUITY
BETWEEN A/C SWITCH HARNESS
TERMINAL NO.j
2AND FAN SWITCH
HARNESS TERMINAL NO.j
6.
Continuity should exist.
If OK, check harness for short.
OK
Note
CHECK BODY GROUND CIRCUIT FOR
FAN SWITCH.
Does continuity exist between fan switch
harness terminal No.j
5and body
ground?
Ye s
CHECK FAN SWITCH.
Refer to HA-31.
cNG
Replace fan switch.
Note:
If the result is NG or No after checking circuit continuity, repair harness or
connector.
RHA615G
RHA616G
RHA613G
RHA614G
.
.
.
.
.
.
.
.
TROUBLE DIAGNOSESMANUAL
Magnet Clutch (Cont'd)
HA-46
Page 868 of 1226
ELECTRICAL COMPONENTS INSPECTION
A/C switch
Check continuity between terminals at each switch position.
Switch condition Terminal No.
Continuity
A/C (+) (þ)
ON
j
2j1Ye s
OFF No
A/C relay
Check continuity between terminalsj3andj5,j6andj7.
Condition Continuity
12V direct current supply between
terminalsj
1andj2Ye s
No current supply No
Dual-pressure switch
ON
kPa (bar, kg/cm2, psi)OFF
kPa (bar, kg/cm2, psi)
Low-pressure sideIncreasing to 157 - 216
(1.57 - 2.16, 1.6 - 2.2,
23 - 31)Decreasing to 157 - 196
(1.57 - 1.96, 1.6 - 2.0,
23 - 28)
High-pressure sideDecreasing to 1,863 -
2,256 (18.6 - 22.6,
19 - 23, 270 - 327)Increasing to 2,452 -
2,844 (24.5 - 28.4,
25 - 29, 356 - 412)
Thermo control amp.
Evaporator outlet air
temperature
ÉC (ÉF)Thermo amp. operation Tester
Decreasing to 0.1 - 0.9
(32 - 34)Turn OFF Approx. 12V
Increasing to 2.5 - 3.5
(37 - 38)Turn ON Approx. 0V
RHA626G
SEC202B
RHA628G
RHA736G
TROUBLE DIAGNOSESMANUAL
Magnet Clutch (Cont'd)
HA-47
Page 872 of 1226

Air mix door control (Automatic temperature control)
The air mix door is automatically controlled so that in-vehicle temperature is maintained at a predetermined
value by: The temperature setting, ambient temperature, in-vehicle temperature and amount of sunload.
Fan speed control
Blower speed is automatically controlled based on temperature setting, ambient temperature, in-vehicle
temperature, intake temperature, amount of sunload and air mix door position.
With FAN switch set to ``AUTO'', the blower motor starts to gradually increase air ¯ow volume.
When engine coolant temperature is low, the blower motor operation is delayed to prevent cool air from ¯ow-
ing.
Intake door control
The intake doors are automatically controlled by: The temperature setting, ambient temperature, in-vehicle
temperature, intake temperature, amount of sunload and ON-OFF operation of the compressor.
Outlet door control
The outlet door is automatically controlled by: The temperature setting, ambient temperature, in-vehicle
temperature, intake temperature and amount of sunload.
Magnet clutch control
The ECM (ECCS control module) controls compressor operation using input signals from the throttle position
sensor and auto ampli®er.
Self-diagnostic system
The self-diagnostic system is built into the auto ampli®er (LCU) to quickly locate the cause of problems.
RHA442G
DESCRIPTIONAUTO
Features (Cont'd)
HA-51
Page 888 of 1226

jC
STEP 4 - OPERATION OF EACH ACTUA-
TOR IS CHECKED.
Engine running.
Press DEF switch, code No. of each actua-
tor test is indicated on the display.
Refer to the following chart and con®rm
discharge air ¯ow, air temperature, blower
motor voltage and compressor operation.
Checks must be made visually, by lis-
tening to any noise, or by touching air
outlets with your hand, etc. for
improper operation.
OK
cNG
+Air outlet does not
change.
Go to HA-75.
+Intake door does not
change.
Go to HA-82.
+Discharge air tempera-
ture does not change.
Go to HA-79.
+Magnet clutch does not
engage.
Go to HA-92.
+Blower motor operation is
malfunctioning.
Go to HA-86.
Turn ignition switch OFF or AUTO switch
ON.
END
Code
No.Actuator test pattern
Mode doorIntake
doorAir
mix
doorBlower
motorCom-
pres-
sorFICD
VENTRECFull
Cold4-5V ON ON
B/LRECFull
Cold9-
11 VON ON
B/L20%
FREFull
Hot7-9V ON OFF
FOOTFREFull
Hot7 - 9V OFF OFF
F/D
FREFull
Hot7 - 9V OFF OFF
DEFFREFull
Hot10 -
12VON OFF
RHA495A
RHA654FF
.
.
.
.
TROUBLE DIAGNOSESAUTO
Self-diagnosis (Cont'd)
HA-67
Page 890 of 1226

How to Perform Trouble Diagnoses for Quick
and Accurate Repair
WORK FLOW
*1: Operational Check (HA-70)
SYMPTOM TABLE
Symptom Reference page
+A/C system does not come on.+Go to Trouble Diagnosis Procedure for A/C system. HA-73
+Air outlet does not change.
+Go to Trouble Diagnosis Procedure for Mode Door Motor.
(LAN).HA-75
+Mode door motor does not operate nor-
mally.
+Discharge air temperature does not
change.
+Go to Trouble Diagnosis Procedure for Air Mix Door Motor
(LAN).HA-79
+Air mix door motor does not operate nor-
mally.
+Intake door does not change.
+Go to Trouble Diagnosis Procedure for Intake Door Motor. HA-82
+Intake door motor does not operate nor-
mally.
+Blower motor operation is malfunctioning.
+Go to Trouble Diagnosis Procedure for Blower Motor. HA-86
+Blower motor operation is malfunctioning
under out of starting fan speed control.
+Magnet clutch does not engage.+Go to Trouble Diagnosis Procedure for Magnet Clutch. HA-92
+Insufficient cooling.+Go to Trouble Diagnosis Procedure for Insufficient Cooling. HA-98
+Insufficient heating.+Go to Trouble Diagnosis Procedure for Insufficient Heating. HA-99
+Noise.+Go to Trouble Diagnosis Procedure for Noise. HA-100
+Self-diagnosis cannot be performed.+Go to Trouble Diagnosis Procedure for Self-diagnosis. HA-101
+Memory function does not operate.+Go to Trouble Diagnosis Procedure for Memory Function. HA-102
SHA900E
TROUBLE DIAGNOSESAUTO
HA-69