2006 NISSAN PATROL front propeller shaft

Edition: February 1998
Release: February 1998 (01)
Publication No.: SM8E-0Y61E0E
Reference No.: 7711346063GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL,
FUEL & EXHAUST SYSTEMFE
CLUTCHCL
MANUAL TRANSMISSIONMT
AUTOMATIC TRANSMISSIONAT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PATROL GR
MODEL Y61 SERIES
NISSAN EUROPE S.A.S.
1998 NISSAN EUROPE S.A.S.
Produced in The Netherlands
Not to be reproduced in whole or in part
without the prior written permission of
Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

NVH Troubleshooting Chart
Use the chart below to help you ®nd the cause of the symptom. If necessary, repair or replace these parts.
Reference pageFA-4
FA-25
Ð
Ð
Ð
FA-24
FA-8
FA-25
FA-5
FA-8
Ð
Ð
Ð
Ð
Ð
Ð
Ð
FA-23
Ð
NVH in PD section
NVH in PD section
Refer to FRONT AXLE AND FRONT SUSPENSION in this chart.
NVH in RA section
Refer to TIRES in this chart.
Refer to ROAD WHEEL in this chart.
Refer to AXLE SHAFT in this chart.
NVH in BR section
NVH in ST section
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation, damage or de¯ection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
Wheel bearing damage
Out-of-round
Imbalance
Incorrect air pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
Excessive joint angle
Joint sliding resistance
Imbalance
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEEL
AXLE SHAFT
BRAKES
STEERING
SymptomFRONT
AXLE AND
FRONT
SUSPEN-
SIONNoiseXXXXXX XX XXXXXX
ShakeXXXX X X XXXXXX
VibrationXXXXX X XX X X
ShimmyXXXX X XXX XX
Judder X X XXXX XX
Poor quality ride
or handlingXXXXX XXX XXX
TIRESNoise XXXXXXX XXXX XXXX
Shake XXXXXX X X XX XXXX
Vibration X X X X X X X
Shimmy XXXXXXXX XX X XX
Judder XXXXXX X XX X XX
Poor quality ride
or handlingX XXXXX X XX X
ROAD
WHEELNoise X X X XXXXXX XXX
Shake X X X X X X X X X X X
Shimmy, judder X X X X X X X X X
Poor quality ride
or handlingX XX X XXX
AXLE
SHAFTNoise, vibration X XXXXXXX XX
ShakeX XX XXXX XX
X: Applicable
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
FA-3

If you have to tow an automatic transmission model
with four wheels on ground or tow an automatic
transmission model with front wheels raised (with rear
wheels on ground)
Observe the following restricted towing speeds, distances and rais-
ing heights.
+Speed: Below 50 km/h (30 MPH)
+Distance: Less than 65 km (40 miles)
+Do not raise the front end over!.
Wagon
!= 600 mm (23.62 in)
Hardtop
!= 500 mm (19.69 in)
If the speed, distance or height must necessarily be greater,
remove the propeller shaft beforehand to prevent damage to the
transmission.
CAUTION:
+Never tow your vehicle from the rear (i.e., backward) with
four wheels on the ground as this may cause serious and
expensive damage to the transmission.
+Be sure to place the transfer case shift lever into the ``2H''
position and the transmission shift lever into the neutral
(``N'') position if the vehicle is to be towed.
TOWING HOOKS
The towing hooks are provided only for emergency.
+Use the towing hooksonly, not other parts of the vehicle.
Otherwise, the vehicle body will be damaged.
+Use the towing hooksonlyto free a vehicle stuck in sand,
snow, mud, etc.Nevertow the vehicle for long distances using
only the towing hooks.
+The towing hook is under tremendous force when used to free
a stuck vehicle. Always pull the cable straight out from the front
or rear of the vehicle.Neverpull on the hook at a sideways
angle.
SGI025A
LIFTING POINTS AND TOW TRUCK TOWING
Tow Truck Towing (Cont'd)
GI-42

Front drive shaft (Transfer) .............................TF-11
Front ®nal drive disassembly (4WD) ..............PD-14
Front ®nal drive removal and installa-
tion (4WD)...................................................PD-11
Front passenger air bag.............................RS-8, 14
Front seat belt ..................................................RS-2
Front seat ........................................................BT-32
Front suspension ............................................FA-24
Front washer .................................................EL-141
Front wiper ....................................................EL-141
Fuel cut control (at no load & high
engine speed) .............................................EC-20
Fuel cut solenoid valve ................................EC-129
Fuel ®ller lid.......................................................BT-6
Fuel ®lter replacement ...................................MA-16
Fuel gauge ....................................................EL-102
Fuel injection system......................................EC-15
Fuel line inspection ........................................MA-17
Fuel precautions ................................................GI-5
Fuel temperature sensor ..............................EC-134
Fuse block.....................................................EL-319
Fuse ................................................................EL-14
Fusible link ......................................................EL-14
G
GLOW - Wiring diagram...............................EC-150
GOVNR - Wiring diagram ..............................EC-95
Garage jack and safety stand .........................GI-39
Gauges..........................................................EL-102
Gear components (M/T) .................................MT-10
Glass .................................................................BT-9
Glow plug .............................................EC-150, 154
Glow relay ............................................EC-150, 154
Grease .............................................................MA-9
Ground distribution..........................................EL-15
H
H/AIM - Wiring diagram ..................................EL-71
H/LAMP - Wiring diagram ...............................EL-61
HEAT UP - Wiring diagram ..........................EC-182
HFC134a (R134a) system service
procedure ..................................................HA-112
HLC - Wiring diagram ...................................EL-153
HORN - Wiring diagram................................EL-155
Harness connector inspection .........................GI-17
Harness connector ............................................EL-2
Harness layout ..............................................EL-275
Headlamp aiming control ................................EL-70
Headlamp leveler - See Headlamp
aiming control ..............................................EL-70
Headlamp wiper ............................................EL-153
Headlamp ........................................................EL-61
Headlining - See Roof trim .............................BT-20
Heat up switch..............................................EC-182
Heated seat.....................................................BT-34Hood..................................................................BT-4
Horn ..............................................................EL-155
How to erase DTC for ECCS OBD
system ........................................................EC-30
I
IATS - Wiring diagram ..................................EC-121
IC/FAN - Wiring diagram ..............................EC-177
ILL - Wiring diagram .......................................EL-87
INT/L - Wiring diagram..................................EL-101
Identi®cation plate............................................GI-37
Idle speed inspection .....................................MA-19
Idle speed .......................................................EC-46
Illumination ......................................................EL-86
In vehicle sensor ..........................................HA-105
Injection nozzle inspection .............................MA-18
Injection nozzle...............................................EC-22
Injection timing control valve ........................EC-100
Instrument panel .............................................BT-11
Intake door control linkage adjustment ..........HA-84
Intake door motor ...........................................HA-25
Intake sensor ................................................HA-111
Interior lamp ....................................................EL-93
Interior .............................................................BT-14
J
Jacking points ..................................................GI-39
Joint connector (J/C).....................................EL-322
Journal bearing assembly (propeller
shaft) .............................................................PD-8
Journal bearing disassembly (propeller
shaft) .............................................................PD-7
Junction box (J/B) .........................................EL-319
L
LSV (Load sensing valve) ................................BR-6
Lifting points ....................................................GI-40
Limited slip diff. adjustment............................PD-23
Limited slip diff. assembly ..............................PD-24
Limited slip diff. disassembly .........................PD-21
Limited slip diff. inspection .............................PD-21
Location of electrical units ............................EL-269
Lock, door .........................................................BT-9
Lubricant (R134a) A/C ..................................HA-114
Lubricants.........................................................MA-9
Lubrication circuit (engine) ...............................LC-3
Lubrication-locks, hinges and hood
latches ........................................................MA-27
Luggage compartment trim .............................BT-14
Luggage room lamp ........................................EL-93
ALPHABETICAL INDEX
IDX-4

M
M/T major overhaul ..........................................MT-9
M/T removal and installation ............................MT-5
MAFS - Wiring diagram..................................EC-73
MAIN - Wiring diagram...................................EC-62
METER - Wiring diagram..............................EL-104
MIL & Data link connectors circuit ...............EC-187
MIL/DL - Wiring diagram ..............................EC-187
MIRROR - Wiring diagram............................EL-188
Main drive gear (M/T).....................................MT-10
Main gear (Transfer) .......................................TF-11
Mainshaft (M/T) ..............................................MT-10
Mainshaft (Transfer) ........................................TF-11
Maintenance (engine) ....................................MA-12
Major overhaul (Transfer) ...............................TF-10
Malfunction indicator lamp (MIL) ....................EC-31
Manifold tightening torque (intake &
exhaust)......................................................MA-12
Manual lock free running hub .........................FA-11
Manual transmission number ..........................GI-37
Mass air ¯ow sensor (MAFS).........................EC-73
Master cylinder (brake) ..................................BR-12
Meter .............................................................EL-102
Mirror, door......................................................BT-46
Mirror, outside .................................................BT-46
Mode door control linkage adjustment ...........HA-77
Model variation ................................................GI-35
Molding - See Exterior ....................................BT-26
Multiport fuel injection precautions ....................GI-3
N
NATS (Nissan Anti-theft System)..................EL-240
NATS - Wiring diagram .................................EL-241
NLS - Wiring diagram...................................EC-125
NVH Troubleshooting (PD)...............................PD-4
NVH troubleshooting (BR)................................BR-2
NVH troubleshooting (EM) ...............................EM-6
NVH troubleshooting (FA) .................................FA-3
NVH troubleshooting (MT) ...............................MT-3
NVH troubleshooting (RA)................................RA-3
NVH troubleshooting (RA)................................RA-3
NVH troubleshooting (ST).................................ST-3
NVH troubleshooting (Transfer) ........................TF-3
NVH troubleshooting CL ...................................CL-3
Needle lift sensor .........................................EC-125
Neutral position switch (M/T) ...........................MT-4
Neutral position switch .................................EC-169
O
Oil change (capacity) .......................................MA-9
Oil cooler (engine) ............................................LC-7
Oil jet.................................................................LC-7
Oil pan (engine) .............................................EM-13Oil pressure (engine) ........................................LC-3
Oil pump (engine) .............................................LC-4
Oil seal replacement (engine)........................EM-20
Oil seal replacement (front ®nal drive
4WD)...........................................................PD-10
Oil seal replacement (front of ®nal
drive) ...........................................................PD-10
Operating cylinder (clutch)................................CL-8
Outside mirror .................................................BT-46
P
P/ANT - Wiring diagram................................EL-181
PCV (positive crankcase ventilation) .............EC-21
PNP/SW - Wiring diagram ...........................EC-169
POWER - Wiring diagram.................................EL-6
Park/Neutral position switch .........................EC-169
Periodic maintenance (for Europe) ..................MA-4
Pinion bearing preload diff. ............................PD-27
Pinion gear height diff. ...................................PD-27
Piston assembly .............................................EM-46
Piston pin inspection ......................................EM-46
Piston ring inspection.....................................EM-47
Piston to bore clearance ................................EM-48
Power antenna ..............................................EL-181
Power door lock ............................................EL-204
Power door lock ............................................EL-211
Power door mirror .........................................EL-188
Power seat ....................................................EL-190
Power steering ¯uid level..................................ST-5
Power steering gear........................................ST-12
Power steering hydraulic pressure ...................ST-6
Power steering oil pump .................................ST-15
Power steering system bleeding.......................ST-6
Power supply routing ........................................EL-5
Power window ...............................................EL-196
Pre-delivery inspection.....................................MA-2
Precautions (General) .......................................GI-2
Pressure plate - See Clutch cover .................CL-14
Priming pump .................................................EC-46
Propeller shaft greasing .................................MA-21
Propeller shaft inspection ..............................MA-21
Propeller shaft on vehicle service ....................PD-6
Propeller shaft vibration ...................................PD-6
Propeller shaft ..................................................PD-5
Q
Quick-glow system check.............................EC-153
Quick-glow system .......................................EC-150
R
R/FOG - Wiring diagram .................................EL-80
R/HEAT - Wiring diagram ...............................HA-14
ALPHABETICAL INDEX
IDX-5

MAINTENANCE
SECTION
MA
CONTENTS
PRECAUTIONS AND PREPARATION............................1
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''...............1
Special Service Tools ..................................................1
PRE-DELIVERY INSPECTION ITEMS............................2
GENERAL MAINTENANCE............................................3
PERIODIC MAINTENANCE............................................4
Engine Oil & Minor Service .........................................4
Engine and Emission Control Service .........................5
Chassis and Body Services.........................................6
Maintenance Under Severe Driving Conditions ..........8
RECOMMENDED FLUIDS AND LUBRICANTS.............9
Fluids and Lubricants ..................................................9
SAE Viscosity Number ..............................................10
Anti-freeze Coolant Mixture Ratio ............................. 11
ENGINE MAINTENANCE..............................................12
Checking Tightening Torque ......................................12
Checking Drive Belt ...................................................12
Changing Engine Oil..................................................13
Changing Engine Oil Filter ........................................14
Changing Engine Coolant..........................................14
Checking Cooling System .........................................16
Checking and Replacing Fuel Filter and Draining
Water .........................................................................16
Checking Fuel Lines ..................................................17
Cleaning and Replacing Air Cleaner Filter ................18
Checking Injection Nozzle .........................................18
Checking Idle Speed .................................................19
Timing Belt Replacement...........................................19
CHASSIS AND BODY MAINTENANCE.......................20
Checking Exhaust System.........................................20
Checking Clutch Fluid Level and Leaks ....................20
Checking Clutch System ...........................................20Checking M/T Oil Level and Leaks ...........................20
Changing M/T Oil.......................................................20
Checking Water Entry ................................................21
Checking Transfer Fluid Level ...................................21
Changing Transfer Fluid ............................................21
Checking Propeller Shaft ...........................................21
Greasing Nipples of Propeller Shafts ........................21
Checking Differential Gear Oil ...................................22
Changing Differential Gear Oil ..................................22
Checking Front Wheel Bearing Grease ....................22
Repacking Front Wheel Bearing and Axle Joint
Grease .......................................................................23
Checking Free-running Hub Grease .........................23
Checking Water Entry in Knuckle Flange..................23
Checking Brake Fluid Level and Leaks.....................23
Checking Brake System ............................................24
Changing Brake Fluid ................................................24
Checking Brake Booster, Vacuum Hoses,
Connections and Check Valve ..................................24
Checking Disc Brake .................................................24
Balancing Wheels ......................................................25
Tire Rotation ..............................................................25
Checking Power Steering Fluid and Lines ................26
Checking Steering Damper .......................................26
Checking Steering Gear Box and Linkage ................26
Lubricating Locks, Hinges and Hood Latches...........27
Checking Seat Belts, Buckles, Retractors,
Anchors and Adjusters...............................................27
Checking Body Corrosion ..........................................28
SERVICE DATA AND SPECIFICATIONS (SDS)..........29
Engine Maintenance ..................................................29
Chassis and Body Maintenance ................................29
MA

Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for speci®cations.
UNDER HOOD Ð engine off
hRadiator coolant level and coolant hose connec-
tions for leaks
hBattery ¯uid level, speci®c gravity and condi-
tions of battery terminals
hDrive belts tension
hFuel ®lter for water or dusts, and fuel lines and
connections for leaks
hEngine oil level and oil leaks
hClutch and brake reservoir ¯uid level and ¯uid
lines for leaks
hWindshield and rear window washer and head-
lamp cleaner reservoir ¯uid level
hPower steering reservoir ¯uid level and hose
connections for leaks
ON INSIDE AND OUTSIDE
hXRemove front spring/strut spacer (If applicable)
hOperation of all instruments, gauges, lights and
accessories
hOperation of horn(s), wiper and washer
hSteering lock for operation
hCheck air conditioner for gas leaks
hFront and rear seats, and seat belts for opera-
tion
hAll moldings, trims and ®ttings for ®t and align-
ment
hAll windows for operation and alignment
hHood, trunk lid, door panels for ®t and alignment
hLatches, keys and locks for operation
hWeatherstrips for adhesion and ®t
hHeadlamp aiming
hTighten wheel nuts (Inc. inner nuts if applicable)
hTire pressure (Inc. spare tire)
hCheck front wheels for toe-in
hInstall clock/voltmeter/room lamp fuse (If appli-
cable)
h
XInstall deodorizing ®lter to air puri®er (If appli-
cable)
h
XRemove wiper blade protectors (If applicable)
UNDER BODY
hManual transmission/transaxle gear oil, transfer
¯uid and differential gear oil level
hBrake and fuel lines and oil/¯uid reservoirs for
leaks
hTighten bolts and nuts of steering linkage and
gear box, suspension, propeller shafts and drive
shafts
h
XTighten rear body bolts and nuts (Models with
wooden bed only)
ROAD TEST
hClutch operation
hParking brake operation
hService brake operation
hAutomatic transmission/transaxle shift timing
and kickdown
hSteering control and returnability
hEngine performance
hSqueaks and rattles
ENGINE OPERATING AND HOT
hAdjust idle mixture and speed (and ignition tim-
ing*1)
hAutomatic transmission/transaxle ¯uid level
hEngine idling and stop knob operation (Diesel
only)
FINAL INSPECTION
hInstall necessary parts (outside mirror, wheel
covers, seat belts, mat, carpet or mud ¯aps)
hInspect for interior and exterior metal and paint
damage
hCheck for spare tire, jack, tools (wheel chock),
and literature
hWash, clean interior and exterior
*1: Not required on models with a direct ignition system
h
X: Not applicable to this model.
PRE-DELIVERY INSPECTION ITEMS
MA-2

Chassis and Body Services
Annual driving distance below 30,000 km (18,000 miles)
Abbreviations: R = Replace, I = Inspect, and correct or replace as necessary, L = Lubricate,T=Tighten.
[ ]: At the speci®ed mileage only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers (miles) or months,
whichever comes ®rst.km x 1,000 10 20 30 40 50 60 70 80 90
(Miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54)
Months 6 12 18 24 30 36 42 48 54
CHASSIS AND BODY Underhood and under vehicle
Brake & clutch ¯uid (For level & leaks).I I I I MA-23, 20
Brake ¯uid.R R MA-24
Brake booster vacuum hoses, connections & check valve I I MA-24
Power steering ¯uid & lines (For level & leaks) I I I I MA-26
Brake & clutch systemsI I I I MA-24, 20
Manual transmission oil (For leaks) I I I I MA-20
Manual transmission oil[R] MA-20
Transfer ¯uidI I R I MA-21
Limited slip differential (LSD) gear oil (For level & leaks).*1 I I R I MA-22
Steering gear & linkage, axle & suspension parts, propeller shaft & exhaust system.I I I I MA-26, 20 *2
Greasing points of propeller shaftLLLLMA-21
Drive shafts & steering damper.IIII *3
Body mounting bolts & nutsTTTT *4
Outside and Inside
Wheel alignment (If necessary, rotate & balance wheels) I I I I MA-25, *5
Brake pads, discs & other brake components.I I I I MA-24
Front wheel bearing grease I R I R MA-22
Axle joint in knuckle ¯angeL L MA-23
Free running hub greaseI I I I MA-23
Headlamp aimingIIII *6
Foot brake, parking brake & clutch (For free play, stroke & operation) I I I I *7
Ventilation air ®lterRRR*8
Body corrosionAnnually MA-28
Air bag systemSee NOTE (1) *9
NOTE: (1) Inspect after 10 years, then every 2 years.
(2) Maintenance items with ``.'' should be performed more frequently according to ``Maintenance Under Severe Driv-
ing Conditions''.
*1: Including differential gear with differential lock
*2: ``Front Axle and Front Suspension Parts'' in FA section, ``Rear Axle and Rear Suspension Parts'' in RA section
*3: ``FRONT AXLE Ð Drive Shaft'' in FA section
*4: ``CAB BODY'' in BT section
*5: ``Front Wheel Alignment'' in FA section
*6: ``Aiming Adjustment'' in EL section
*7: ``Brake Pedal and Bracket'' in BR section, ``Adjusting Clutch Pedal'' in CL section
*8: ``Ventilation air ®lter'' in HA section
*9: ``Maintenance Items'' in RS section
PERIODIC MAINTENANCE
MA-6