2006 MERCEDES-BENZ SPRINTER fuse diagram

GROUNDS
The EMIC receives and supplies a ground path to
several switches and sensors through the following
hard wired circuits:
²Ambient Temperature Sensor Return
(Optional)
²Fuel Level Sensor Return
²Ground
Refer to the appropriate wiring information for
additional details.
COMMUNICATION
The EMIC has provisions for the following commu-
nication circuits:
²CAN Data Bus - High
²CAN Data Bus - Low
²Diagnostic Serial Communication Interface
(SCI) Data Bus Line
Refer to the appropriate wiring information for
additional details.
DIAGNOSIS AND TESTING - INSTRUMENT
CLUSTER
The hard wired inputs to and outputs from the
instrument cluster may be diagnosed and tested
using conventional diagnostic tools and procedures.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
If the instrument cluster is completely inoperative,
be certain to check the fused B(+) circuit fuses and
wiring for the instrument cluster. If the cluster gen-
eral illumination is inoperative, be certain to check
the instrument lighting fuse and the input circuit to
the instrument cluster from the exterior lighting cir-
cuitry of the multi-function switch on the steering
column.
Conventional diagnostic methods may not prove
conclusive in the diagnosis of the instrument cluster.
In order to obtain conclusive testing of the instru-
ment cluster, the Controller Area Network (CAN)
data bus network and all of the electronic modules
that provide inputs to or receive outputs from the
instrument cluster must also be checked. The most
reliable, efficient, and accurate means to diagnose
the instrument cluster, the CAN data bus network,
and the electronic modules that provide inputs to or
receive outputs from the instrument cluster requires
the use of a diagnostic scan tool and the appropriate
diagnostic information. The diagnostic scan tool can
provide confirmation that the CAN data bus network
is functional, that all of the modules are sending and
receiving the proper electronic messages over the
CAN data bus, and that the instrument cluster isreceiving the proper hard wired inputs and respond-
ing with the proper hard wired outputs needed to
perform its many functions.
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
STANDARD PROCEDURE
CLUSTER PROGRAMMING
NOTE: After replacing the Instrument Cluster (IC)
according to the service procedures, determine the
optional equipment on the vehicle by accessing the
sales code information using the Vehicle Identifica-
tion Number (VIN) on DealerCONNECT.
(1) Using the DRBIIIt, selectMISCELLANEOUS
FUNCTIONSin the Instrument Cluster (IC) section.
(2) SelectMODULE SERVICE REPLACE-
MENT.
(3) Following the prompts on the DRBIIIt, enter
the correct parameters that are applicable to the
vehicle. Use the sales code information and visual
inspection to obtain the correct parameters.
CAUTION: Do not lock down the instrument cluster
until the following steps are followed or the instru-
ment cluster may be irreversibly damaged.
(4) After entering the proper parameters into the
IC, turn the ignition switch to the OFF position for
30 seconds, then turn the ignition switch ON.
(5) Test drive the vehicle for at least 10 minutes
before proceeding.
(6) Check ALL modules for any parameterization
DTCs. If any parameterization DTCs are present, one
or more parameters entered into the IC are incorrect.
Verify all parameters entered using the sales code
information and visual inspection of the vehicle.
(7) If the parameters entered are verified as cor-
rect and parameterization DTCs are still present,
refer to the appropriate diagnostic information.
(8) If no parameterization DTCs are present, lock
down the IC.
VAINSTRUMENT CLUSTER 8J - 7

DIAGNOSIS AND TESTING - WIPER &
WASHER SYSTEM
If the wiper motor operates, but the wipers do not
move on the windshield, replace the faulty wiper
linkage module. If the washer pump/motor operates,
but no washer fluid is dispensed on the glass; or, if
the wipers operate, but chatter, lift, or do not clear
the glass, clean and inspect the wiper and washer
system components as required. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS - CLEANING) and
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS -
INSPECTION). For diagnosis and testing of the
multi-function switch (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - EXTERIOR/MULTI-FUNC-
TION SWITCH - DIAGNOSIS AND TESTING).
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
The hard wired circuits and components of the
wiper and washer system may be diagnosed andtested using conventional diagnostic tools and proce-
dures. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the
intermittent wipe logic circuitry contained within the
fuse block underneath the steering column, the rain
sensor within the base of the rear view mirror on the
windshield, or the rain sensor control module under
the instrument panel.
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
INTERMITTENT WIPER SYSTEM
CONDITION POSSIBLE CAUSES CORRECTION
WIPERS INOPERATIVE IN
ALL SWITCH POSITIONS1. Faulty or missing fuse. 1. Test and replace the fuse as required.
2. Faulty wiper motor ground circuit. 2. Test and repair the open ground circuit
as required.
3. Faulty multi-function switch feed
circuit.3. Test and repair the open fused ignition
switch output circuit between the fuse and
the multi-function switch as required.
4. Faulty multi-function switch. 4. Test and replace the multi-function
switch as required.
5. Faulty wiper motor. 5. Test and replace the wiper motor as
required.
WIPERS INOPERATIVE IN
INTERMITTENT POSITION
AND NO WIPE AFTER
WASH FEATURE1. Faulty wiper relay. 1. Test and replace the wiper relay as re-
quired.
2. Faulty multi-function switch. 2. Test and replace the multi-function
switch as required.
3. Faulty intermittent wipe logic cir-
cuit.3. Replace the steering column fuse block
as required.
WIPERS INOPERATIVE IN
LOW POSITION AND NO
PULSE FEATURE1. Faulty low speed circuit. 1. Test and repair the open low speed cir-
cuit between the multi-function switch and
the wiper motor as required.
2. Faulty multi-function switch. 2. Test and replace the multi-function
switch as required.
3. Faulty wiper low speed brush. 3. Test and replace the wiper motor as
required.
8R - 6 WIPERS/WASHERSVA

WIRING
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION....... 8W-01-1
COMPONENT INDEX.................. 8W-02-1
POWER DISTRIBUTION............... 8W-10-1
FUSE BLOCK........................ 8W-11-1
GROUND DISTRIBUTION.............. 8W-15-1
BUS COMMUNICATIONS.............. 8W-18-1
CHARGING SYSTEM.................. 8W-20-1
STARTING SYSTEM.................. 8W-21-1
FUEL/IGNITION SYSTEM.............. 8W-30-1
TRANSMISSION CONTROL SYSTEM..... 8W-31-1
VEHICLE SPEED CONTROL............ 8W-33-1
ANTILOCK BRAKES................... 8W-35-1
VEHICLE THEFT SECURITY SYSTEM..... 8W-39-1
INSTRUMENT CLUSTER............... 8W-40-1
HORN/CIGAR LIGHTER................ 8W-41-1
AIR CONDITIONING-HEATER........... 8W-42-1
AIRBAG SYSTEM.................... 8W-43-1
INTERIOR LIGHTING.................. 8W-44-1CENTRAL TIMER MODULE............. 8W-45-1
AUDIO SYSTEM..................... 8W-47-1
REAR WINDOW DEFOGGER............ 8W-48-1
FRONT LIGHTING.................... 8W-50-1
REAR LIGHTING..................... 8W-51-1
TURN SIGNALS...................... 8W-52-1
WIPERS............................ 8W-53-1
TRAILER TOW....................... 8W-54-1
NAVIGATION/TELECOMMUNICATIONS.... 8W-55-1
POWER WINDOWS................... 8W-60-1
POWER DOOR LOCKS................ 8W-61-1
POWER MIRRORS................... 8W-62-1
POWER SEATS...................... 8W-63-1
SPLICE INFORMATION................ 8W-70-1
CONNECTOR PIN-OUTS............... 8W-80-1
CONNECTOR/GROUND/SPLICE
LOCATION........................ 8W-91-1
POWER DISTRIBUTION............... 8W-97-1 VAWIRING 8W - 1

8W-01 WIRING DIAGRAM INFORMATION
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION
DESCRIPTION
HOW TO USE WIRING DIAGRAMS.........1
CIRCUIT INFORMATION.................5
SECTION IDENTIFICATION AND
INFORMATION........................5
CONNECTOR, GROUND, AND SPLICE
INFORMATION........................5
WARNINGS - GENERAL...................6
DIAGNOSIS AND TESTING
WIRING HARNESS.....................6
STANDARD PROCEDURE
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES...................7
TESTING FOR VOLTAGE POTENTIAL.......7
TESTING FOR CONTINUITY..............7
TESTING FOR A SHORT TO GROUND......8TESTING COMPONENTS FOR A SHORT TO
GROUND ON A FUSE POWERING
SEVERAL LOADS......................8
TESTING FOR A VOLTAGE DROP.........8
CONNECTOR
REMOVAL.............................9
INSTALLATION..........................9
DIODE
REMOVAL.............................9
INSTALLATION..........................9
TERMINAL
REMOVAL.............................10
INSTALLATION.........................10
WIRE
STANDARD PROCEDURE
WIRE SPLICING......................10
WIRING DIAGRAM INFORMA-
TION
DESCRIPTION
HOW TO USE WIRING DIAGRAMS
DaimlerChrysler Corporation wiring diagrams are
designed to provide information regarding the vehi-
cles wiring content. In order to effectively use the
wiring diagrams to diagnose and repair
DaimlerChrysler Corporation vehicles, it is important
to understand all of their features and characteris-
tics.
Diagrams are arranged such that the power (B+)
side of the circuit is placed near the top of the page,
and the ground (B-) side of the circuit is placed near
the bottom of the page (Fig. 1).
All switches, components, and modules are shown
in the at rest position with the doors closed and the
key removed from the ignition (Fig. 2).Components are shown two ways. A solid line
around a component indicates that the component is
complete. A dashed line around the component indi-
cates that the component is being shown is not com-
plete. Incomplete components have a reference
number to indicate the page where the component is
shown complete.
It is important to realize that no attempt is made
on the diagrams to represent components and wiring
as they appear on the vehicle. For example, a short
piece of wire is treated the same as a long one. In
addition, switches and other components are shown
as simply as possible, with regard to function only.
SYMBOLS
International symbols are used throughout the wir-
ing diagrams. These symbols are consistent with
those being used around the world (Fig. 3).
VA8W-01 WIRING DIAGRAM INFORMATION 8W - 01 - 1

INTERMITTENT AND POOR CONNECTIONS
Most intermittent electrical problems are caused
by faulty electrical connections or wiring. It is also
possible for a sticking component or relay to cause a
problem. Before condemning a component or wiring
assembly, check the following items.
²Connectors are fully seated
²Spread terminals, or terminal push out
²Terminals in the wiring assembly are fully
seated into the connector/component and locked into
position
²Dirt or corrosion on the terminals. Any amount
of corrosion or dirt could cause an intermittent prob-
lem
²Damaged connector/component casing exposing
the item to dirt or moisture
²Wire insulation that has rubbed through causing
a short to ground
²Some or all of the wiring strands broken inside
of the insulation
²Wiring broken inside of the insulation
TROUBLESHOOTING WIRING PROBLEMS
When troubleshooting wiring problems there are
six steps which can aid in the procedure. The steps
are listed and explained below. Always check for non-
factory items added to the vehicle before doing any
diagnosis. If the vehicle is equipped with these items,
disconnect them to verify these add-on items are not
the cause of the problem.
(1) Verify the problem.
(2) Verify any related symptoms. Do this by per-
forming operational checks on components that are
in the same circuit. Refer to the wiring diagrams.
(3) Analyze the symptoms. Use the wiring dia-
grams to determine what the circuit is doing, where
the problem most likely is occurring and where the
diagnosis will continue.
(4) Isolate the problem area.
(5) Repair the problem area.(6) Verify the proper operation. For this step,
check for proper operation of all items on the
repaired circuit. Refer to the wiring diagrams.
STANDARD PROCEDURE
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE
DEVICES
All ESD sensitive components are solid state and a
symbol (Fig. 5) is used to indicate this. When han-
dling any component with this symbol, comply with
the following procedures to reduce the possibility of
electrostatic charge build up on the body and inad-
vertent discharge into the component. If it is not
known whether the part is ESD sensitive, assume
that it is.
(1) Always touch a known good ground before han-
dling the part. This should be repeated while han-
dling the part and more frequently after sliding
across a seat, sitting down from a standing position,
or walking a distance.
(2) Avoid touching electrical terminals of the part,
unless instructed to do so by a written procedure.
(3) When using a voltmeter, be sure to connect the
ground lead first.
(4) Do not remove the part form it's protective
packing until it is time to install the part.
(5) Before removing the part from it's pakage,
ground the pakage to a known good ground on the
vehicle.
TESTING FOR VOLTAGE POTENTIAL
(1) Connect the ground lead of a voltmeter to a
known good ground (Fig. 6).
(2) Connect the other lead of the voltmeter to the
selected test point. The vehicle ignition may need to
be turned ON to check voltage. Refer to the appropri-
ate test procedure.
TESTING FOR CONTINUITY
(1) Remove the fuse for the circuit being checked
or, disconnect the battery.
(2) Connect one lead of the ohmmeter to one side
of the circuit being tested (Fig. 7).
Fig. 4 Probing Tool
1 - SPECIAL TOOL 6801
2 - PROBING END
Fig. 5 ELECTROSTATIC DISCHARGE SYMBOL
VA8W-01 WIRING DIAGRAM INFORMATION 8W - 01 - 7

(3) Connect the other lead to the other end of the
circuit being tested. Low or no resistance means good
continuity.
TESTING FOR A SHORT TO GROUND
(1) Remove the fuse and disconnect all items
involved with the fuse.
(2) Connect a test light or a voltmeter across the
terminals of the fuse.(3) Starting at the fuse block, wiggle the wiring
harness about six to eight inches apart and watch
the voltmeter/test lamp.
(4) If the voltmeter registers voltage or the test
lamp glows, there is a short to ground in that gen-
eral area of the wiring harness.
TESTING COMPONENTS FOR A SHORT TO
GROUND ON A FUSE POWERING SEVERAL
LOADS
(1) Refer to the wiring diagrams and disconnect or
isolate all items on the suspected fused circuit.
(2) Replace the blown fuse.
(3) Supply power to the fuse by turning ON the
ignition switch or re-connecting the battery.
(4) Start connecting the items in the fused circuit
one at a time. When the fuse blows the component
with the short to ground has been isolated.
TESTING FOR A VOLTAGE DROP
(1) Connect the positive lead of the voltmeter to
the side of the circuit closest to the battery (Fig. 8).
(2) Connect the other lead of the voltmeter to the
other side of the switch, component or circuit.
(3) Operate the item.
(4) The voltmeter will show the difference in volt-
age between the two points.Fig. 6 Testing for Voltage Potential
Fig. 7 Testing for Continuity
1 - FUSE REMOVED FROM CIRCUITFig. 8 Testing for Voltage Drop
8W - 01 - 8 8W-01 WIRING DIAGRAM INFORMATIONVA

8W-97 POWER DISTRIBUTION
TABLE OF CONTENTS
page page
POWER DISTRIBUTION
DESCRIPTION..........................1
OPERATION............................1
CIGAR LIGHTER OUTLET
DESCRIPTION..........................1
OPERATION............................2
DIAGNOSIS AND TESTING - CIGAR LIGHTER
OUTLET.............................2
REMOVAL.............................2
CIRCUIT BREAKER
DESCRIPTION..........................2
OPERATION............................2
DIAGNOSIS AND TESTING - CIRCUIT
BREAKER............................2
FUSE BLOCK #1
DESCRIPTION..........................2
OPERATION............................3
REMOVAL.............................3
INSTALLATION..........................3FUSE BLOCK #2
DESCRIPTION..........................3
OPERATION............................3
POWER DISTRIBUTION CENTER
DESCRIPTION..........................3
OPERATION............................3
POWER OUTLET
DESCRIPTION..........................3
OPERATION............................4
DIAGNOSIS AND TESTING - POWER OUTLET . 4
REMOVAL.............................4
INSTALLATION..........................4
RELAY
DESCRIPTION..........................4
OPERATION............................5
DIAGNOSIS AND TESTING - RELAY.........5
REMOVAL.............................5
INSTALLATION..........................5
POWER DISTRIBUTION
DESCRIPTION
This section describes the power distribution com-
ponents used on this model as well as the methods in
which battery voltage and charging system voltage is
distributed throughout the vehicle. The power distri-
bution system for this vehicle consists of the follow-
ing major components which are covered in further
detail later in this section:
²Fuseblock #1
²Fuseblock #2
²Power Distribution Center (PDC)
The power distribution system also incorporates
various types of circuit control and protection fea-
tures, including:
²Automatic resetting circuit breakers
²Blade-type fuses
²Cartridge fuses
²Relays
Following are general descriptions and theory of
operation for the major components in the power dis-
tribution system. Refer to Wiring for the location of
complete circuit diagrams for the various power dis-
tribution system components.
OPERATION
The power distribution system for this vehicle is
designed to provide safe, reliable, and centralized dis-
tribution points for the electrical current required to
operate all of the standard and optional factory-in-
stalled electrical and powertrain, chassis, safety,
security and convenience systems. At the same time,
the power distribution system was designed to pro-
vide easy access to these electrical distribution points
for the vehicle technician to use when conducting
diagnosis and repair of faulty circuits. The power dis-
tribution system can also prove useful for the addi-
tion of electrical circuits that may be required to
operate accessories that the vehicle owner may
choose to have installed in the aftermarket.
CIGAR LIGHTER OUTLET
DESCRIPTION
The cigar lighter outlet is installed in the instru-
ment panel, near the center of the instrument panel.
The cigar lighter outlet is secured by a snap fit
within the instrument panel.
The cigar lighter knob/heating element, and the
cigar lighter outlet are available for service. These
components cannot be repaired and, if faulty or dam-
aged, they must be replaced.
VA8W-97 POWER DISTRIBUTION 8W - 97 - 1

OPERATION
The cigar lighter consists of two major components:
a knob and heating element unit, and the cigar
lighter base or receptacle shell. The receptacle shell
is connected to ground, and an insulated contact in
the bottom of the shell is connected to battery cur-
rent. The cigar lighter receives battery voltage from a
fuse in the fuseblock only when the ignition switch is
in the Accessory or On positions.
The knob and heating element are encased within
a spring-loaded housing, which also features a sliding
protective heat shield. When the heating element is
inserted in the receptacle shell, the heating element
resistor coil is grounded through its housing to the
receptacle shell. If the cigar lighter knob is pushed
inward, the heat shield slides up toward the knob
exposing the heating element.
Two small spring-clip retainers are located on
either side of the insulated contact inside the bottom
of the receptacle shell. These clips engage and hold
the heating element against the insulated contact
long enough for the resistor coil to heat up and glow.
When the resistor coil becomes sufficiently heated,
excess heat radiates from the heating element caus-
ing the spring-clips to expand. Once the spring-clips
expand far enough to release the heating element,
the spring-loaded housing forces the knob and heat-
ing element to pop back outward to their relaxed
position. When the cigar lighter knob and element
are pulled out of the receptacle shell, the protective
heat shield slides downward on the housing so that
the heating element is recessed and shielded around
its circumference for safety.
DIAGNOSIS AND TESTING - CIGAR LIGHTER
OUTLET
For cigar lighter outlet diagnosis and testing pro-
cedures (Refer to 8 - ELECTRICAL/POWER DISTRI-
BUTION/POWER OUTLET - DIAGNOSIS AND
TESTING)
REMOVAL
For cigar lighter outlet removal procedure (Refer to
8 - ELECTRICAL/POWER DISTRIBUTION/POWER
OUTLET - REMOVAL).
CIRCUIT BREAKER
DESCRIPTION
Automatic resetting circuit breakers are used to
protect the power window voltage supply circuits.
These circuit breakers can protect the systems from a
short circuit, or from an overload condition caused byan obstructed or stuck power window regulator or
switch.
The circuit breaker cannot be repaired and, if
faulty or damaged, it must be replaced.
OPERATION
The circuit breaker contains a bi-metal strip sand-
wiched between two contacts forming the connection
in the circuit. An overload condition causes the
bi-metal strip to heat and bend to the open position,
disconnecting current flow to the circuit. Then as the
system overload or short circuit is removed, the
bi-metal strip cools, re-establishing contact to allow
current flow to the circuit.
DIAGNOSIS AND TESTING - CIRCUIT BREAKER
For complete circuit descriptions and diagrams,
refer toWiring.
(1) Locate the correct circuit breaker in the fuse-
block. Pull out the circuit breaker slightly, but be cer-
tain that the circuit breaker terminals still contact
the terminals in the fuseblock cavities.
(2) Connect the negative lead of a 12-volt DC volt-
meter to a good ground.
(3) With the voltmeter positive lead, check both
terminals of the circuit breaker for battery voltage.
If only one terminal has battery voltage, the circuit
breaker is faulty and must be replaced. If neither ter-
minal has battery voltage, repair the open circuit
from the Power Distribution Center as required.
FUSE BLOCK #1
DESCRIPTION
An electrical fuse block is concealed under the
driver side steering column. The fuse block serves to
distribute electrical current to many of the electrical
systems in the vehicle. The fuse block contains blade-
type mini fuses, relays and micro processors that
enable automatic control of some of the power distri-
bution circuits throughout the vehicle.
The molded plastic fuse block housing has an inte-
gral mounting bracket that is secured with screws to
the steering column. A finger recess is molded into
the cover for easy removal. A fuse layout map is
molded onto the back side of the cover to ensure
proper fuse identification.
The fuse block cannot be repaired, if the fuse block
is faulty or damaged or if any internal circuit is
faulty or damaged, the entire fuse block must be
replaced.
8W - 97 - 2 8W-97 POWER DISTRIBUTIONVA