RAX-6
WHEEL HUB
Revision: November 20092006 QX56
4. Remove the cotter pin, then remove the nut from the drive shaft
using power tool.
Discard the cotter pin, use a new one for installation.
5. Remove the drive shaft. Refer to RAX-7, "
Removal and Installa-
tion" .
6. Remove the four wheel hub and bearing assembly bolts using power tool.
Discard the four wheel hub and bearing assembly bolts, use new ones for installation.
7. Pull out the wheel hub and bearing assembly for access to remove the rear ABS sensor from the wheel hub and bearing
assembly as shown.
Inspect the ABS sensor O-ring, replace the ABS sensor
assembly if damaged.
Clean the ABS sensor hole and mounting surface with a suit-
able brake cleaner and a clean lint-free shop rag. Be careful
that dirt and debris do not enter the axle bearing area.
Apply a coat of suitable grease to the ABS sensor O-ring and
mounting hole.
CAUTION:
Do not pull on the ABS harness.
8. Remove the wheel hub and bearing assembly.
INSTALLATION
Installation is in the reverse order of removal.
Apply grease 44003 7S000 to contact surface between wheel
hub and drive shaft. Use sufficient grease to completely coat
contact area.
Inspect the ABS sensor O-ring, replace the ABS sensor assem-
bly if damaged.
Clean the ABS sensor hole and mounting surface with a suitable
brake cleaner and a clean lint-free shop rag. Be careful that dirt
and debris do not enter the axle bearing area.
Apply a coat of suitable grease to the ABS sensor O-ring and
mounting hole.
Use a new cotter pin for installation.
Use new wheel hub and bearing assembly bolts for installation.
LDIA0050E
LDIA0052E
WDIA0291E
RSU-1
REAR SUSPENSION
E SUSPENSION
CONTENTS
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PRECAUTIONS .....................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Rear Suspension ....................... ..... 3
PREPARATION ...................................................... ..... 4
Commercial Service Tools ................................... ..... 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 5
NVH Troubleshooting Chart ................................ ..... 5
CAN COMMUNICATION ....................................... ..... 6
System Description ............................................. ..... 6
TROUBLE DIAGNOSIS ......................................... ..... 7
How to Perform Trouble Diagnoses for Quick and
Accurate Repair .................................................. ..... 7
INTRODUCTION .............................................. ..... 7
CLARIFY CONCERN ....................................... ..... 7
WORK FLOW ........................................................ 8
Component Parts and Harness Connector Location ..... 9
Wiring Diagram — A/SUSP — ............................ ... 10
Basic Inspection .................................................. ... 12
AIR HOSES ...................................................... ... 12
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ......................... ... 12
CK SUSP INDICATOR LAMP INSPECTION ... ... 12
CK SUSP Indicator Lamp Timing ........................ ... 12
Control Unit Input/Output Signal Standard .......... ... 12
CONSULT-II Function (AIR LEVELIZER) ............ ... 13
CONSULT-II OPERATION ............................... ... 13
SELF-DIAGNOSIS ........................................... ... 14
WORK SUPPORT ............................................ ... 15
DATA MONITOR .............................................. ... 16
ACTIVE TEST .................................................. ... 16
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS .................................................................... ... 18
Height Sensor System Inspection ....................... ... 18
Exhaust Valve Solenoid System Inspection ........ ... 19
Compressor Motor, Compressor Motor Relay and
Circuit Inspection ................................................. ... 21
TROUBLE DIAGNOSES FOR SYMPTOMS ......... ... 24Load Leveling Rear Air Suspension System Does
Not Operate ............................................................ 24
CK SUSP Indicator Lamp Stays On When Ignition
Switch Is Turned On ............................................
... 25
REAR SUSPENSION ASSEMBLY ........................... 26 Components ........................................................ ... 26
On-Vehicle Inspection and Service ...................... ... 27
SHOCK ABSORBER INSPECTION ................. ... 27
Wheel Alignment Inspection ................................ ... 28
PRELIMINARY INSPECTION .......................... ... 28
GENERAL INFORMATION AND RECOMMEN-
DATIONS .......................................................... ... 28
THE ALIGNMENT PROCESS .......................... ... 29
CAMBER .......................................................... ... 29
TOE-IN ............................................................. ... 29
REAR SUSPENSION MEMBER ............................... 31 Removal and Installation ..................................... ... 31
REMOVAL ........................................................ ... 32
INSPECTION AFTER REMOVAL .................... ... 33
INSTALLATION ................................................ ... 34
SHOCK ABSORBER ............................................. ... 35
Removal and Installation ..................................... ... 35
REMOVAL ........................................................ ... 35
INSTALLATION ................................................ ... 35
INSPECTION AFTER INSTALLATION ............. ... 35
SUSPENSION ARM ............................................... ... 36
Removal and Installation ..................................... ... 36
REMOVAL ........................................................ ... 36
INSPECTION AFTER REMOVAL .................... ... 36
INSTALLATION ................................................ ... 37
FRONT LOWER LINK ........................................... ... 38
Removal and Installation ..................................... ... 38
REMOVAL ........................................................ ... 38
INSPECTION AFTER REMOVAL .................... ... 38
INSTALLATION ................................................ ... 39
REAR LOWER LINK & COIL SPRING .................. ... 40
Removal and Installation ..................................... ... 40
REMOVAL ........................................................ ... 40
INSPECTION AFTER REMOVAL .................... ... 41
INSTALLATION ................................................ ... 41
RSU-2Revision: November 20092006 QX56
STABILIZER BAR ..................................................
... 42
Removal and Installation ..................................... ... 42
REMOVAL ........................................................ ... 42
INSPECTION AFTER REMOVAL ..................... ... 42
INSTALLATION ................................................. ... 42
REAR LOAD LEVELING AIR SUSPENSION COM-
PRESSOR ASSEMBLY ............................................ 43 Removal and Installation ..................................... ... 43
REMOVAL ........................................................ ... 43
INSTALLATION ................................................. ... 44HEIGHT SENSOR ..................................................
... 45
Removal and Installation ...................................... ... 45
REMOVAL ......................................................... ... 45
INSTALLATION ................................................. ... 46
CONTROL UNIT ..................................................... ... 47
Removal and Installation ...................................... ... 47
REMOVAL ......................................................... ... 47
INSTALLATION ................................................. ... 47
Initialization Procedure ......................................... ... 47
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 48
Wheel Alignment .................................................. ... 48
Ball Joint .............................................................. ... 48
Wheelarch Height (Unladen*
1 ) ............................ ... 49
TROUBLE DIAGNOSISRSU-7
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TROUBLE DIAGNOSISPFP:00000
How to Perform Trouble Diagnoses for Quick and Accurate RepairEES001H3
INTRODUCTION
The rear load leveling air suspension system uses an electronic con-
trol unit to control major functions. The control unit accepts input sig-
nals from the height sensor and controls compressor and exhaust
valve operation.
It is much more difficult to diagnose a rear load leveling air suspen-
sion system problem that occurs intermittently rather than continu-
ously. Most intermittent problems are caused by poor electrical
connections or faulty wiring. In this case, careful checking of suspi-
cious circuits may help prevent the replacement of good parts.
Before undertaking actual checks, take just a few minutes to talk with
a customer who approaches with an air suspension system com-
plaint. The customer is a very good source of information on such
problems, especially intermittent ones. Through discussion with the
customer, find out what symptoms are present and under what con-
ditions they occur.
Start your diagnosis by looking for basic mechanical problems first.
This is one of the best ways to troubleshoot concerns on an air sus-
pension system equipped vehicle. Also check related Service Bulle-
tins for information.
CLARIFY CONCERN
A customer's description of a vehicle concern may vary depend-
ing on the individual. It is important to clarify the customer's con-
cern.
Ask the customer about what symptoms are present under what
conditions. Use this information to reproduce the symptom.
SEF233G
SEF234G
SBR339B
RSU-12
TROUBLE DIAGNOSIS
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Basic InspectionEES001H6
AIR HOSES
1. Check for pinched or damaged air hoses between the suspension air reservoir and each load leveling rear
air suspension shock absorber. Reposition, repair or replace hoses as necessary.
2. Check the air hose connections at the suspension air reservoir and at the shock absorbers for leaks. If connections are leaking, repair or replace hoses as necessary.
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure the battery positive cable, negative cable and ground connection are not loose. In addition, make
sure the battery is sufficiently charged.
CK SUSP INDICATOR LAMP INSPECTION
1. Make sure the CK SUSP indicator lamp turns on for approximately 2 seconds when the ignition switch is
turned ON. If it does not, check the combination meter. Refer to DI-5, "
COMBINATION METERS" .
2. Make sure the lamp turns off approximately 2 seconds after the ignition switch is turned ON. If the lamp does not turn off, conduct self-diagnosis of the suspension control unit.
3. After conducting the self-diagnosis, be sure to erase the error memory. Refer to RSU-13, "
CONSULT-II
Function (AIR LEVELIZER)" .
CK SUSP Indicator Lamp TimingEES001H7
X: ON
—: OFF
Control Unit Input/Output Signal StandardEES001H8
ConditionCK SUSP
indicator lamp Remarks
Ignition switch OFF ––
Ignition switch ON X Turns off after approximately 2 seconds.
Te r m i n a l
No. Wire color
Item ConditionVoltage (V)
(Approx.)
1 V Compressor relay output
Ignition switch ON or STARTBattery voltage
3 W Height sensor signal input 0.2V - 4.8V
5 R Reference voltage 5V
6 G/R Ignition power
Battery voltage
7W /LB atte ry p ow er —
8 G/W Diagnostic K-line ——
9 SB Exhaust valve output Ignition switch ON or STARTBattery voltage
10 BR Warning lamp output ——
14 L Height sensor ground ——
15 BR/W Generator L signal input Engine running—
16 B Suspension control unit ground —0V
RSU-14
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
6. Select the required operation from the "SELECT DIAG MODE"
screen.
For further information, see the CONSULT-II Operation Manual.
SELF-DIAGNOSIS
Description
If an error is detected in the system, perform self-diagnosis as follows:
Operation Procedure
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
3. Turn ignition switch ON.
4. With the engine running, touch "START (NISSAN BASED VHCL)", "AIR LEVELIZER", "SELF-DIAG RESULTS" in order on the CONSULT-II screen.
CAUTION:
When "START (NISSAN BASED VHCL)" is touched immediately after starting the engine or turning
on the ignition switch, "AIR LEVELIZER" might not be displayed in the "SELECT SYSTEM" screen.
In this case, repeat the operation from step 4.
5. The self-diagnostic results are displayed. (If necessary, the self-diagnostic results can be printed out by touching "COPY".)
When "NO DTC IS DETECTED" is displayed, check the CK SUSP indicator lamp.
6. Conduct the appropriate inspection from the display item list, and repair or replace the malfunctioning component.
7. Start and run the vehicle for approximately 1 minute.
8. Turn ignition switch OFF to prepare for erasing the memory.
9. Start the engine and touch "START (NISSAN BASED VHCL)", "AIR LEVELIZER", "SELF-DIAG RESULTS", "ERASE" in order on the CONSULT-II screen to erase the error memory.
If "AIR LEVELIZER" is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
If the error memory is not erased, re-conduct the operation from step 7.
10. For the final inspection, start and run the vehicle for approximately 1 minute and confirm that the CK SUSP indicator lamp is off.
Display Item List
BCIA0031E
Self-diagnostic item Malfunction detecting condition Check system
Vehicle height sensor
[C1801] Vehicle height sensor voltage is less than 0.2V or greater than
4.8V for more than 60 seconds. Refer to
RSU-18, "
Height
Sensor System Inspection" .
Compressor relay
[C1802] 1. Driving transistor for compressor relay is off and monitor volt-
age continues high level for more than 10 seconds.
2. Driving transistor for compressor relay is on and monitor volt- age continues low level for more than 5 seconds. Refer to
RSU-21, "
Compres-
sor Motor, Compressor
Motor Relay and Circuit
Inspection" .
Exhaust solenoid
[C1803] 1. Driving transistor for exhaust solenoid is off and monitor volt-
age continues high level for more than 10 seconds.
2. Driving transistor for exhaust solenoid is on and monitor volt- age continues low level for more than 5 seconds. Refer to
RSU-19, "
Exhaust
Valve Solenoid System
Inspection" .
TROUBLE DIAGNOSISRSU-15
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WORK SUPPORT
Operation Procedure
1. After turning OFF the ignition switch, connect CONSULT-II and the CONSULT-II CONVERTER to the data
link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
2. Touch "START (NISSAN BASED VHCL)", "AIR LEVELIZER", "WORK SUPPORT" in order on the CON- SULT-II screen.
If "AIR LEVELIZER" is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
When "START (NISSAN BASED VHCL)" is touched immediately after starting the engine or turning
on the ignition switch, "AIR LEVELIZER" might not be displayed in the "SELECT SYSTEM" screen.
In this case, repeat the operation from step 2.
3. Select "STANDARD HEIGHT LEVEL", "ADJUST HEIGHT INI" or "CLEAR HEIGHT INI" on the "SELECT WORK ITEM" screen.
NOTE:
Read and perform screen instructions if "STANDARD HEIGHT LEVEL" or "ADJUST HEIGHT INI" is
selected.
4. Touch "START" to begin the desired work support.
Display Item List
Vehicle height adjusting trouble
(compressor)
[C1804] Continuous compressor relay ON time is more than 120 sec-
onds. Refer to
RSU-21, "Compres-
sor Motor, Compressor
Motor Relay and Circuit
Inspection" .
Vehicle height adjusting trouble
(exhaust solenoid)
[C1805] Continuous exhaust solenoid ON time is more than 120 seconds. Refer to
RSU-19, "
Exhaust
Valve Solenoid System
Inspection" .
Vehicle height sensor locking trou-
ble
[C1806] Output sensor voltage variation ±
0.02V is more than 100 hour
when vehicle height range is normal. Refer to
RSU-18, "
Height
Sensor System Inspection" .
Sensor 5V trouble
[C1807] Sensor reference voltage is less than 0.8V or more than 6V for
20 seconds. Refer to
RSU-18, "
Height
Sensor System Inspection" .
Integral time trouble by supplying
air
[C1808] Integral discontinuous time on the compressor is more than 180
seconds. Refer to
RSU-21, "
Compres-
sor Motor, Compressor
Motor Relay and Circuit
Inspection" .
Self-diagnostic item
Malfunction detecting condition Check system
ItemDescription Condition
STANDARD HEIGHT LEVEL Resets the vehicle height to the initialization flag
setting stored in the suspension control unit. Vehicle unladen
RSU-49, "
Wheelarch Height
(Unladen*1 )" , set in a horizontal position and
not moving.
NOTE:
Do not take your eyes off the vehicle while
CONSULT-II is processing.
ADJUST HEIGHT INI Sets the height initialization flag in the suspension
control unit when the control unit has been replaced
or when the initialization flag has been cleared
using the "CLEAR HEIGHT INI" procedure. Vehicle unladen
RSU-49, "
Wheelarch Height
(Unladen*1 )" . Move vehicle forward and
backward approx. 5 m (16.4 ft) and rock vehi-
cle from side to side.
NOTE:
Do not move vehicle while CONSULT-II is pro-
cessing.
CLEAR HEIGHT INI Clears the initialization flag in the suspension con-
trol unit. Vehicle unladen
RSU-49, "
Wheelarch Height
(Unladen*1 )" .
RSU-18
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Height Sensor System InspectionEES001HA
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 3.
NO >> GO TO 2.
2. DATA MONITOR CHECK
Conduct data monitor of "HEIGT SEN" to check if the status is normal.
OK or NG
OK >> Inspection End.
NG >> GO TO 3.
3. CONNECTOR INSPECTION
1. Disconnect suspension control unit connector B3 and height sensor C8.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace as necessary.
4. CHECK HEIGHT SENSOR POWER
1. Reconnect the suspension control unit connector.
2. Turn the ignition switch ON.
3. Check voltage between height sensor connector C8 terminal 1 and ground.
OK or NG
OK >> GO TO 5.
NG >> Check harness or connector for open or short. If OK, replace suspension control unit. Refer to RSU-47,
"CONTROL UNIT" .
Self-diagnosis results
C1801
C1806
C1807
HEIGT SEN 0.2V - 4.8V
Voltage: Approx. 5V
WEIA0084E